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Metallurgy Courses
Course trainer
K.Sevugarajan
B.E(Metallurgy) from PSG College of Technology, Coimbatore, India, a premier
institution and M.S (Material science ) from University of Turin and University Of Rennes,
Europe. He has more than 8 years experience in Automobile industries (Renault -Nissan),
ferrous forging and auto-ancillary industries, having held positions Specialist in material
selection, testing, failure analysis, process qualification, heat treatment and surface
engineering.
Proven tracked record in Supplier-Product development and Technology
development with DMRL (Defense Metallurgical Research Lab.) & International labs.
He published the article in international journal
“Investigation on the thermoelectric properties of nanostructured Cr1_xTixSi2, Journal of
Solid State Chemistry, Volume 199 (2013) pages 90–95.”
• Basis Metallurgy
• Heat treatment
• Failure analysis
• Selection of materials
• Metallurgical testing
• Engineering materials
• Surface engineering
• Castings and Forgings defects
Training Courses
• History
• Materials science
• Classification of materials
• Applications
• Advanced materials
• Metallurgy processes (Castings, Forgings,
Powder Metallurgy, Welding etc,..)
Basic Metallurgy- Course content
• Principles
• Heat treatment type
• Steel heat treatment
• Surface hardening
• Microstructure and property of treated parts
• Heat treatment furnaces
• Calibration of furnaces
• Other materials heat treatment
Heat treatment-Course content
• Principles
• Types of failures
• Failure modes
• How to conduct failure analysis
• Analyze data
• Materials
• Manufacturing process
• Report preparation
• Failures examples
Failure analysis-Course content
• Materials selection process
• Needs for new / alternate materials
• Materials selections factor
• Effect of materials property
• Concept in design
• Types of materials
• Property vs. materials
Selection of materials-Course content
• Classification of testing
• Importance of testing
• Destructive testing
• Non destructive testing
• Chemical testing
• Mechanical testing
• Metallographic testing
• Other testing
Metallurgical testing-Course content
Engineering materials-Course content
• Classification of materials
• Steel
• Cast-iron
• Non ferrous alloys
• Composite materials
• Polymer
• Applications
• Applications
• Surface hardening
• Coatings
• Cleaning
• Surface treatment
• Issues in surface engineering
• Surface property
Surface engineering-Course content
• Principles
• Manufacturing process
• Types of casting defect
• Cause
• Types of Forging defect
• Cause
• Detection method
• CA & PA
Castings and Forgings defects
-Course content
Training Need vs. Industry type
S.
No
Industry / group Course package Duration
1. Part manufacturing All topic 2 days
Basic Metallurgy, Heat treatment,
Selection of materials and Failure
analysis
1 day
2. Forging / casting / Heat
treatment industry
Basic Metallurgy, Heat treatment,
Casting and forgings defect and
Metallurgical testing
1 day
3. Design engineer Basic Metallurgy, Engineering
materials, Selection of materials
and Heat treatment
1 day
4. QA / Product development
engineer
Basic Metallurgy, Engineering
materials, Metallurgical testing
and Failure analysis
1 day
5. All Customer requirement 1 / 2days
Thank You !

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Metallurgy courses

  • 2. Course trainer K.Sevugarajan B.E(Metallurgy) from PSG College of Technology, Coimbatore, India, a premier institution and M.S (Material science ) from University of Turin and University Of Rennes, Europe. He has more than 8 years experience in Automobile industries (Renault -Nissan), ferrous forging and auto-ancillary industries, having held positions Specialist in material selection, testing, failure analysis, process qualification, heat treatment and surface engineering. Proven tracked record in Supplier-Product development and Technology development with DMRL (Defense Metallurgical Research Lab.) & International labs. He published the article in international journal “Investigation on the thermoelectric properties of nanostructured Cr1_xTixSi2, Journal of Solid State Chemistry, Volume 199 (2013) pages 90–95.”
  • 3. • Basis Metallurgy • Heat treatment • Failure analysis • Selection of materials • Metallurgical testing • Engineering materials • Surface engineering • Castings and Forgings defects Training Courses
  • 4. • History • Materials science • Classification of materials • Applications • Advanced materials • Metallurgy processes (Castings, Forgings, Powder Metallurgy, Welding etc,..) Basic Metallurgy- Course content
  • 5. • Principles • Heat treatment type • Steel heat treatment • Surface hardening • Microstructure and property of treated parts • Heat treatment furnaces • Calibration of furnaces • Other materials heat treatment Heat treatment-Course content
  • 6. • Principles • Types of failures • Failure modes • How to conduct failure analysis • Analyze data • Materials • Manufacturing process • Report preparation • Failures examples Failure analysis-Course content
  • 7. • Materials selection process • Needs for new / alternate materials • Materials selections factor • Effect of materials property • Concept in design • Types of materials • Property vs. materials Selection of materials-Course content
  • 8. • Classification of testing • Importance of testing • Destructive testing • Non destructive testing • Chemical testing • Mechanical testing • Metallographic testing • Other testing Metallurgical testing-Course content
  • 9. Engineering materials-Course content • Classification of materials • Steel • Cast-iron • Non ferrous alloys • Composite materials • Polymer • Applications
  • 10. • Applications • Surface hardening • Coatings • Cleaning • Surface treatment • Issues in surface engineering • Surface property Surface engineering-Course content
  • 11. • Principles • Manufacturing process • Types of casting defect • Cause • Types of Forging defect • Cause • Detection method • CA & PA Castings and Forgings defects -Course content
  • 12. Training Need vs. Industry type S. No Industry / group Course package Duration 1. Part manufacturing All topic 2 days Basic Metallurgy, Heat treatment, Selection of materials and Failure analysis 1 day 2. Forging / casting / Heat treatment industry Basic Metallurgy, Heat treatment, Casting and forgings defect and Metallurgical testing 1 day 3. Design engineer Basic Metallurgy, Engineering materials, Selection of materials and Heat treatment 1 day 4. QA / Product development engineer Basic Metallurgy, Engineering materials, Metallurgical testing and Failure analysis 1 day 5. All Customer requirement 1 / 2days