Milk Parametric Analysis in Dairy Value Chain for Dairy Development in Africa-N.K.BHATNAGAR
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The document details the dairy industry's growth potential in Africa, highlighting the importance of structured dairy value chains and advances in technology for quality measurement and automation. It discusses initiatives like the cooperative model and automation solutions for enhancing productivity and ensuring fair remuneration for farmers. The report emphasizes the role of Rajasthan Electronics & Instruments Ltd. in providing technology assistance for dairy development and emphasizes the need for a quality-based payment system in the industry.
Milk Parametric Analysis in Dairy Value Chain for Dairy Development in Africa-N.K.BHATNAGAR
- 1. Milk Parametric Analysis in Dairy Value Chain for Dairy Development in Africa N.K.BHATNAGAR DEPUTY GENERAL MANAGER RAJASTHAN ELECTRONICS & INSTRUMENTS LTD. (A Public Sector Undertaking) JAIPUR (INDIA)
- 2. Indian Dairy Industry Largest : annual production over 132 Million Tonnes. Co-ops. : 17 state federations, 180 district milk unions, 13.41 million dairy farmers. Now : Producers Companies & Private dairies are growing …. creating parallel dairy infrastructure. NDP : To double the growth rate to become milk sufficient country by the year 2022 with target over 200 million tonnes milk production. …. and the technology partner from 33 years Dr. V. Kurien, Father of white revolution
- 3. African Dairy Industry Data: Kenya : Milk production over 4 billion per year and 64% marketable surplus. Uganda : Milk Production over 1.6 billion liters. Milk processing is lagging. Tanzania : 184 milk collection centers having about 105,561 liters milk collection. Opportunities : Increasing domestic demand Flourishing Export opportunities Welfare of small holders dairy farmers. Strength: Both Small holder farmers & larger dairy farms available. Cooperative structure already exist Critical gap : An structured dairy value chain between dairy farmers & dairy plant for quantity and quality analysis and data recording/processing.
- 4. Dairy development on Co-operative model (Anand Pattern) Empowerment of people Bulk milk collection Critical mass for fruitful bargaining Place to deploy advanced technologies Introduction of automation for fair and prompt payment Platform for bringing togetherness among farmers Creation of hierarchical structure From .. milk producer to .. end consumer
- 5. Milk quality measurement…The need Ensure food safety Composition of Milk Suitability for product conversion Standardization Incentive for higher quality yields Fair & prompt remuneration Increase in volume …..Commercial operation of Dairy as an industry
- 6. Milk testing……The concept Payment based on quality Prompt & transparent testing Elimination of malpractices Increase in volumes Socio-economic upliftment Milk quality…. The parameters Fat Solid non-fat (SNF) Micro Biological (Bacterial) The Quantitative measurement for payment purposes
- 7. Typical dairy chain for smallholder farmers.. M I L K P R O D U C T I O N Village processing Chilling Centers Dairy processing Village Milk Collection point Rural market Services Inputs & Trainings Urban market
- 8. Typical C2C for African Dairy Industry.. (Technically Empowered by REIL & followed in India)
- 9. Ear tagging is age old technique for Animal Identifications. Ear tagging have limitations of manual record and visible. New technique is “RFID tagging” which has electronic data scanning and transferring for animal identifications. Data upload in Animal life cycle management software for birth, feed, fodder, breed, lactation, vaccination, treatment and mortality verification . Cattle Health Manual Data Electronic Data
- 10. Modern Technologies for Quality measurement Technique Parameter Advantages Limitations Photometric Fat Quick, Accurate, Inexpensive Infra Red (IR) spectroscopy Fat, SNF Quick, accurate, Auto calibration Expensive, Sample preparation Thermal conductivity Fat, SNF Expensive Derived measurement, Sample preparation Ultrasonic Fat, SNF Expensive Slow, Derived measurement, Sample preparation Cryoscopy Added water Quick, Accurate Expensive Flow-cytometry Bacteria Quick, Accurate Expensive
- 11. Technology in Milk Testing – Photometric (For Fat Measurement) Thin film of milk contain fat globules · · · · LAMP GLASS CHAMBER DETECTOR
- 12. Electronic Milk Tester (EMT) Accuracy + 0.1 % Speed 120-150 Sample per hour Cost of operation 0.05 KSH/Sample Transparent milk testing to suit dairy requirement. Consistent performance from past 3 decades. Proven & rugged More than 1,00,000 deployment.
- 13. Smart Auto Calibration DP-EMT Automatic high speed version Embedded Data Processing Tamper proof calibration Smart Card Technology Conclusion….Photometric Proven and trusted technology for Fat testing Low maintenance cost
- 14. Ultrasonic Milk Analyzer Indigenized milk analyzer. Accuracy + 0.1% for Fat; + 0.1% for SNF Rugged design. Conclusion….Ultrasonic Less stable technology for Fat/SNF testing. More maintenance cost compare to Photometric, limits the life Effective in controlled condition to meet need of SNF testing
- 15. Automation Solutions …. Milk Collection center Data Processor based Milk Collection Unit (DP-MCU) • Ideal solution for automation of milk management at milk collection center. • Interface with Electronic weigh scale & printer Automatic Milk Collection Station (AMCU) • Advance automation of Primary milk collection center with milk management, inventory, input services , account management & MIS • Interface with Electronic weigh scale & printer
- 16. Innovations in dairy industry to enhance productivity… DPUMCU Powered by……. …….. Solar Photovoltaic (SPV) • Input supply GRID, SPV & alone battery • 3 days back up • Independent on AC losses • Increases life of the equipments GPRS-DPMCU Advance Data Processor Unit • Handle 02 year milk collection data • Dual Keyboard i.e. Membrane & PC type for easy operation • Data communication through Sr. Pen drive & USB Pen drive • Runs on Mains & DC • GPRS enabled
- 17. Automation Solutions …. MCC/Dairy Plant RMRD Automation System • On line Process Automation • Flexible & Adaptive to up-gradation • Eliminates Manual Malpractices • Performance Monitoring • Instant reports • Data Validation Mini Dairy ERP • On line Process Automation for milk reception and input stores. • Society Billing • Hardware independent web based • Fast & economical • Data Validation
- 18. REIL….The only organization – Active partner of Dairy Industry to bring reliable and trusted technology on sustainable basis. Development of low cost technologies for Indian Dairy Industry Working for long term relationship. Capabilities… Deployed more than 133000 electronic milk testing & automation solutions of 47 variants shows capability to fulfill dedicated need of Indian Dairy Industry. More than 105 Field maintenance centers to support large village level deployment at their door steps. Experience of large project management shows capability to support large deployment smoothly. Back up…. Strong financial and technical back up for better supply and support.
- 19. About …Rajasthan Electronics & Instruments Limited Established in the year 1981 State State Government of Rajasthan (49% Share) Government of Rajasthan (49% Share) Accorded in the year 1997 Schedule C Organization since 2004 JAIPUR, Headquarter ISO 9001:2000 since 1998 ISO 14001:2004 since 2008
- 20. BOARD OF DIRECTOR Ms. Veenu Gupta, IAS, Chairman RIICO Nominee Mr. A.K.Jain, Managing Director (Full time), IL Nominee Mr. Prakash Tekwani, Director RIICO Nominee Mr. A.K. Deori, Director IL Nominee Mr. M.L.Bhargava, Independent Director RIICO Nominee Mr. A. Muralidhar, Director IL Nominee
- 21. VISION To be the Leader in the Rural Sector for business area of Dairy Electronics, significant player in Renewable Energy and in related areas of Information Technology applications. MISSION To put in efforts to meet the existing & emerging needs of customers and serve them through development/marketing and delivery of quality products and dependable after sales service. VALUES Our Strength - Employees Our Ultimate Aim - Customer Satisfaction Our Endeavour - Sustained Growth
- 22. NET WORTH (In Lac) 1429 1526 1924 3541 5933 527 527 882 1225 1225 7000 6000 5000 4000 3000 2000 1000 0 2008-09 2009-10 2010-11 2011-12 2012-13 Reserves & Surplus Equity Capital Financial Year Turnover (in Crore) 87 99 134 234 242 300 250 200 150 100 50 0 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 Financial Year Rs. in Crore EMA's Production 7822 8518 6326 6319 7006 9000 8000 7000 6000 5000 4000 3000 2000 1000 0 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 Financial Year Number SPV Production (in Mwp) 1.37 2.22 2.86 4.83 5.31 6 5 4 3 2 1 0 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 Financial Year Mwp
- 23. RESEARCH & DEVELOPMENT R & D Center (Recognized by DSIR) Appox. 1 % of turnover is incurred in R&D activities every year. Rs. 235 Lacs in the Year 2011-12; Rs. 248 Lacs in the Year 2012-13. Area of operation • Product Upgradation • Milk analysis • Data Processing & automation • Milk weighing • Non conventional systems
- 24. Country Wide Deployment of Dairy Electronics As on 30.06.2014 ELECTRONIC MILK TESTING EQIPMENTS: Electronic Milk Tester : 104868 Auto EMT : 389 Milk Analyser : 15737 DAIRY AUTOMATION SYSTEMS DP-EMT/DP-MCU/SDP-MCU/DPU : 16995 DP Milk Collection Station : 1631 PC Milk Collection System : 11795 RMRD automation Systems : 141 RMRD auto sampling System : 11 Electronic Weigh Scales (500 Kgs) : 182 HIGH END SOLUTIONS Milko scan 133B : 68 Milko scan Minor / FT- 120/FT-1 : 107 Fossomatic Minor / InfraXact 7500 /Bactoscan FC - 50 LS : 08 SOLAR POWER PACK FOR EMT : 1929 Deployed 150000 Milk analysis solutions across the country, Covering above 7000 villages every year.
- 25. REIL, IN STEP, WITH DAIRY DEVELOPMENT Year Programme Products Benefit 1981- Thought of Anand 1982 Pattern Electronic Milk Tester (EMT) Replaced the subjective GERBER method and Electronic milk Fat testing 1983- 1987 Operation Flood-I Auto Zero EMT Transparent Electronic milk Fat testing 1988- 1992 Operation Flood-II & spread of Anand Pattern Auto Zero EMT, Upgradation of EMT to AZ-EMT, Milk Collection Station, Milko Scan Transparent automation of test and measurement and payment at Village and plant level 1993- 1997 Automation of Dairy Co-op. Milk Collection Stations, RMRD Automation System Bridged the gap among producers, Village milk collection centers, milk chilling centers & dairy dock. 1998- 2005 NDDB QPM Programme PC-AMCS-SAMS, DP-EMT, Upgradation of AZ-EMT, DP-EMT Implemented the E-governance initiative of NDDB through SAMS and provided low cost solutions for village milk collection centers. 2006- 2012 New Generation Co-ops. (NGC), Corporate business houses Advance DPMCU, Ultrasonic Milk Analyzers, IMMS, Mini Dairy ERP Advance version to fulfill the modern need of data validation and central level consolidation. 2013 Second White Revolution; Food safety Act DPMCU, AMCU-NDP, MIR- Milk component Analyzer, RFID Cattle Identification and life cycle management system, Electronic Milk Adulteration system Customized products to meet long term need of Indian Dairy Industry.
- 26. NATIONAL ENERGY CONSERVATION AWARD - 2012 Shri A. K. Jain, Managing Director, REIL receives, the “National Energy Conservation Award -2012”, from Honorable President Shri Pranab Mukerjee on 14- 12-2012. 14th December 2012
- 27. India Today PSUs Award 2014 for “Best in R&D Innovation” Hon’ble Minister for Consumer Affairs, Food and Public Distribution, Shri Ram Vilas Paswan awarded India Today PSUs Award 2014 for “Best in R&D Innovation” in the Mini-Ratna Category, to the Managing Director, Shri A.K. Jain, on 21.08.2014 at New Delhi. BT Star PSU AWARD 2014 for Excellence in Innovation Hon’ble Union Minister of State for DoPT, Dr. Jitendra Prasad awarded to the MD, Shri A.K. Jain “Best PSU Award for Excellence in Innovation” in presence of other eminent personalities at New Delhi.
- 28. PRESTIGIOUS AWARDS … Year Award National Awards 2013 2012 : : “PSE Excellence Award 2013” for Operational Excellence by Department of Public Enterprises , Government of India. “National Energy Conservation Award –2012”, from President Govt. of India, by Ministry of Power 2006/07 : “SCOPE Award” for Excellence and Outstanding Contribution to the Public Sector Management 2004 : DSIR National R&D Award, from Prime Minister, Govt. of India, by Ministry of Science & Technology 1991/2000-01 : Excellence in Electronics Award, by then DoE Now MoIT&C, Govt. of India 2014 2013 National Level Awards 2013 : : : BT Star PSU Excellence Award -2014 -Best PSU, for Excellence in Innovation, in Mini Ratna Category Governance Now “PSU Award 2013” for Asset Utilization & Utilization of Human Resource, by Minister of Heavy Industries and Public Enterprises, GoI. e-India “PSE Award 2013” for Financial Resource Management through ICT, by Minister for Information Technology & Communications, Government of Andhra Pradesh 2012 : “SKOCH Digital Inclusion Award 2012”, in ICT category 2012 : “eWorld Forum Award – 2012” for the Best ICT G2G Initiative 2012 : BT Star PSU Excellence Award -2012 -Best PSU, for outstanding performance in Mini Ratna Category 2011 : “eWorld Forum Award – 2011” for the Best Rural e-Governance Initiative. 2011 : Energy Efficiency Four Star Rating Award for REIL Premises 2002/2008 : First Prize from Indian Dairy Association 2011/2012 : State Award: First Prize in Rajasthan Energy Conservation Awards. 2008-2012 : Best Employer Award (5 times) 2008 : State Award for Export Excellence State Awards
- 29. INFRASTRUCTURE 12 MW SPV Automatic Module Line SPV Production Hall EMT Production Hall IT Laboratory
- 30. Way forward • Priority of Dairy sector as key of success for socio economic uplifment of rural masses. • An integrated approach based on ANAND PATTERN for dairy development. • Modular and phase wise approach to undertake automation. • Testing and payment based on quality may be made compulsory. …….REIL offer to provide technology assistance to automize the value chain for African Dairy Industry.
- 31. PROUD MOMENTS ….. Hon’ble Prime Minister , Shri Narendra Modi during his tenure as CM, witnessing REIL products at Valsad Dairy, Gujarat
- 32. PROUD MOMENTS ….. Former President of India Dr. APJ Abdul Kalam Former PM, Shri Atal Bihari Vajpayee at a Gujarat Milk Society
- 33. PROUD MOMENTS ….. Hon’ble President United States Mr. Bill Clinton, witnessing REIL Smart Automatic milk collection station at Nayla, Jaipur 23, March 2000 03, March 2006 Hon’ble President United States Mr. George W. Bush and Chief Minister Andhra Pradesh Dr. Y.S. Rajasekhara Reddy at REIL’s stall at Acharya NG Ranga Agriculture University, Rajendra Nagar in Hyderabad.
- 34. Thank you