1 
A seminar about: 
( Effect Of Artificial Slag and Fly Ash Aggregate 
On Engineering Properties Of Concrete ) 
Supervised by 
ASSOC.PROF.DR. Erhan GUNEYSI 
Prepared by 
Samadar S. Majeed
 Contents of Seminar : 
1- Introduction 
2- Materials 
• Slag 
• Fly Ash 
3- Specimen 
4- Tests
1- Introduction: 
• My Thesis About Making Concrete With three Different types of 
aggregate which are : cold bounded fly ash, Slag and Natural gravel . 
Concrete with lightweight aggregates have certain properties that are 
noticeably different from types with normal weight aggregates. In 
addition to low unit weight, better reinforcing steel-concrete bond , 
durability performance ,tensile strain capacity and fatigue resistance 
make it preferable in construction industry . However , the wide 
diversity of the lightweight aggregate source and manufacturing 
process result in distinctive behaviour among the lightweight 
aggregate based concretes. therefore, properties of concrete should 
be investigated independently for each type of lightweight aggregate. 
in the current study , the performance of concrete with cold bounded 
fly ash and slag aggregate will be investigated
4 
2- Materials 
Slag : 
•Air-cooled blast-furnace slag is a lump ore manufactured from 
molten from blast-furnace slag by air-cooling and appropriate water 
spraying. The product is then crushed and screened in accordance 
with the specified application and sold as materials for road base 
course material, rock fiber, coarse concrete aggregates and cement 
clinker raw materials.
• Slag is sometimes erroneously classified as industrial 
waste. In fact, this co-product can be recycled into 
valuable, versatile construction materials for green use. 
We utilize slag, a by-product of steelmaking, in versatile 
construction material for environmentally beneficial use. 
Applications include road construction, asphalt, ready-mix 
concrete, cement, railways ballast, mining, filtration 
and agriculture. 
5
Fly Ash 
• Fly ash : is a byproduct from burning pulverized coal in 
electric power generating plants. During conbustion, 
mineral impurities in the coal (clay, feldspar, quartz, and 
shale) fuse in suspension and float out of the combustion 
chamber with the exhaust gases. As the fused material 
rises, it cools and solidifies into spherical glassy particles 
called fly ash. The fine powder resemble portland 
cement but it is chemically different.
• Two types of fly ash are commonly used in concrete 
industry: Class C and Class F. Class C are often high-calcium 
fly ashes with carbon content less than 2%; 
whereas, Class F are generally low-calcium fly ashes 
with carbon contents less than 5% but sometimes as 
high as 10%. In general, Class C ashes are produced 
from burning sub-bituminous or lignite coals and Class F 
ashes bituminous or anthracite coals.
•Lightweight aggregates have a 
particle density of less than 2.0 g/cm³ 
or a dry loose bulk density of less 
than 1.1 g/cm³, as defined in ASTM 
specification C330. Normal weight 
aggregates from gravel, sand, and 
crushed stone, for example, generally 
have bulk specific gravities of from 
about 2.4 to about 2.9 (both oven dry 
and saturated surface dry), and bulk 
densities of up to about 1.7 g/cm³
Pelletization process
10 
3- SPECIMENS : 
•We prepare (5) cubic molds with (150x150x150)mm dim. 
• We prepare (5) cylindrical molds with (100x200) mm dim. 
• We prepare (3) prism molds with (500 mm in length and 
100 mm x 100 mm) in cross section. 
•We prepare one cylindrical mold with (150 x 300) mm dim.
4-TESTS 
1. Compressive Strength Test: 
The compressive strength tests of lightweight 
concrete will be done according to ASTM C 
39. The tests will be done on 150x150x150 
mm cubes at 28th day. Three specimens will 
be used to get compressive strength and 
average of them will be used.
12 
2- Modules of Elasticity : 
The Modules of Elasticity tests 
of lightweight concrete will be 
done according to ASTM. The 
tests will be done on 
(150x150x150) mm cubes at 
28th day. two specimens will be 
used to get modules of 
elasticity and average of them 
will be used.
3-Splitting Tensile Strength Test 
The splitting tensile strength of lightweight 
concrete will be done according to ASTM C 
496. This test will be done on the (100x200 
mm) cylindrical specimens at 28th day. Three 
specimens will be used to get splitting tensile 
strength and average of them will be used. The 
strength will be calculated by following 
formula.
• Calculation of Splitting Tensile 
Strength 
σ = 
σ = Splitting Tensile Strength (MPa) 
P = Load (N) 
d = Diameter (mm) 
L = Length (mm)
4- Sorptivity Test : 
• The Sorptivity tests of 
lightweight concrete will be 
done according to ASTM. The 
tests will be done on two 
cylindrical specimens with 
(50x100) mm at 28th day. 
15
5- RCPT Test : 
• The RCPT test of 
lightweight concrete will 
be done according to 
ASTM. The tests will be 
done on two cylindrical 
specimens with (50x100) 
mm at 28th day. 
16
6- Gas Permeability 
• The Gas Permeability of 
lightweight concrete will be 
done according to ASTM. 
The tests will be done on 
two cylindrical specimens 
with (50x150) mm at 28th 
day. 
17
7- Water Penetration Test 
• The Water Penetration Test 
of lightweight concrete will be 
done according to ASTM. 
The tests will be done on one 
cubic specimen with 
(150x150) mm at 28th day. 
18
8- Fracture Test 
• Fracture test in the light 
weight concrete will done 
according to ASTM. It will 
be done on three prism 
specimens with 
(100x100x500)mm dim. 
19
20

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Seminar Presentation LWAC (Flyash + Slag)

  • 1. 1 A seminar about: ( Effect Of Artificial Slag and Fly Ash Aggregate On Engineering Properties Of Concrete ) Supervised by ASSOC.PROF.DR. Erhan GUNEYSI Prepared by Samadar S. Majeed
  • 2.  Contents of Seminar : 1- Introduction 2- Materials • Slag • Fly Ash 3- Specimen 4- Tests
  • 3. 1- Introduction: • My Thesis About Making Concrete With three Different types of aggregate which are : cold bounded fly ash, Slag and Natural gravel . Concrete with lightweight aggregates have certain properties that are noticeably different from types with normal weight aggregates. In addition to low unit weight, better reinforcing steel-concrete bond , durability performance ,tensile strain capacity and fatigue resistance make it preferable in construction industry . However , the wide diversity of the lightweight aggregate source and manufacturing process result in distinctive behaviour among the lightweight aggregate based concretes. therefore, properties of concrete should be investigated independently for each type of lightweight aggregate. in the current study , the performance of concrete with cold bounded fly ash and slag aggregate will be investigated
  • 4. 4 2- Materials Slag : •Air-cooled blast-furnace slag is a lump ore manufactured from molten from blast-furnace slag by air-cooling and appropriate water spraying. The product is then crushed and screened in accordance with the specified application and sold as materials for road base course material, rock fiber, coarse concrete aggregates and cement clinker raw materials.
  • 5. • Slag is sometimes erroneously classified as industrial waste. In fact, this co-product can be recycled into valuable, versatile construction materials for green use. We utilize slag, a by-product of steelmaking, in versatile construction material for environmentally beneficial use. Applications include road construction, asphalt, ready-mix concrete, cement, railways ballast, mining, filtration and agriculture. 5
  • 6. Fly Ash • Fly ash : is a byproduct from burning pulverized coal in electric power generating plants. During conbustion, mineral impurities in the coal (clay, feldspar, quartz, and shale) fuse in suspension and float out of the combustion chamber with the exhaust gases. As the fused material rises, it cools and solidifies into spherical glassy particles called fly ash. The fine powder resemble portland cement but it is chemically different.
  • 7. • Two types of fly ash are commonly used in concrete industry: Class C and Class F. Class C are often high-calcium fly ashes with carbon content less than 2%; whereas, Class F are generally low-calcium fly ashes with carbon contents less than 5% but sometimes as high as 10%. In general, Class C ashes are produced from burning sub-bituminous or lignite coals and Class F ashes bituminous or anthracite coals.
  • 8. •Lightweight aggregates have a particle density of less than 2.0 g/cm³ or a dry loose bulk density of less than 1.1 g/cm³, as defined in ASTM specification C330. Normal weight aggregates from gravel, sand, and crushed stone, for example, generally have bulk specific gravities of from about 2.4 to about 2.9 (both oven dry and saturated surface dry), and bulk densities of up to about 1.7 g/cm³
  • 10. 10 3- SPECIMENS : •We prepare (5) cubic molds with (150x150x150)mm dim. • We prepare (5) cylindrical molds with (100x200) mm dim. • We prepare (3) prism molds with (500 mm in length and 100 mm x 100 mm) in cross section. •We prepare one cylindrical mold with (150 x 300) mm dim.
  • 11. 4-TESTS 1. Compressive Strength Test: The compressive strength tests of lightweight concrete will be done according to ASTM C 39. The tests will be done on 150x150x150 mm cubes at 28th day. Three specimens will be used to get compressive strength and average of them will be used.
  • 12. 12 2- Modules of Elasticity : The Modules of Elasticity tests of lightweight concrete will be done according to ASTM. The tests will be done on (150x150x150) mm cubes at 28th day. two specimens will be used to get modules of elasticity and average of them will be used.
  • 13. 3-Splitting Tensile Strength Test The splitting tensile strength of lightweight concrete will be done according to ASTM C 496. This test will be done on the (100x200 mm) cylindrical specimens at 28th day. Three specimens will be used to get splitting tensile strength and average of them will be used. The strength will be calculated by following formula.
  • 14. • Calculation of Splitting Tensile Strength σ = σ = Splitting Tensile Strength (MPa) P = Load (N) d = Diameter (mm) L = Length (mm)
  • 15. 4- Sorptivity Test : • The Sorptivity tests of lightweight concrete will be done according to ASTM. The tests will be done on two cylindrical specimens with (50x100) mm at 28th day. 15
  • 16. 5- RCPT Test : • The RCPT test of lightweight concrete will be done according to ASTM. The tests will be done on two cylindrical specimens with (50x100) mm at 28th day. 16
  • 17. 6- Gas Permeability • The Gas Permeability of lightweight concrete will be done according to ASTM. The tests will be done on two cylindrical specimens with (50x150) mm at 28th day. 17
  • 18. 7- Water Penetration Test • The Water Penetration Test of lightweight concrete will be done according to ASTM. The tests will be done on one cubic specimen with (150x150) mm at 28th day. 18
  • 19. 8- Fracture Test • Fracture test in the light weight concrete will done according to ASTM. It will be done on three prism specimens with (100x100x500)mm dim. 19
  • 20. 20