Mtnw Wc Presentation June 07 Rev4
- 1. MARQUIP ® MOORING TECHNICAL PRESENTATION Advanced Mooring Systems Presentation Summary Washington Chain Company Profile Standard Product Lines Measurement Technology Company Profile Standard Product Lines Specialized Instrumentation Projects MARQUIP ® Mooring Tom Rezanka, Director Measurement Technology NW Lance Eggers, Engineering Manager Washington Chain
- 2. Represented by J.H. Menge and Company Farrell Latour President and Chairman Bill Hartley Vice President www.jhmenge.com
- 3. Washington Chain – Company Focus and History Incorporated in 1954 --- Branford Castle Group Engineering and manufacturing office in Seattle, WA Developed the MARQUIP ® line of USA-manufactured quick release hooks and specialty mooring equipment Custom marine manufacturing and design Manufacturer of high quality marine hardware for demanding environments.
- 4. Washington Chain Facilities and Capabilities Full machine shop capabilities Full assembly facilities 135,000 square foot manufacturing facility WABO and AWS certified weld shop Casting from US foundries Retrofit engineering capabilities Certified (ABS) 600 ton and 1000 ton tension test beds Certified (ABS) tension transducer rental fleet Full wire rope shop
- 5. Washington Chain Products Release Hooks Standard, rotary, captive, under water and LNG Capstans Free standing, low standing, and hook mounted 5 to 20 HP MarQuip ® Mooring Systems Marine metal products at their finest
- 6. Capstans FSC-10 Approved by Westmar Purchased by Laval Fortin Ltee Free standing unit Designed to -50°F
- 7. Capstans LSC-10 Low standing unit Purchased by Chevron Products Pascagoula Stainless steel fasteners Hot dip galvanized components
- 8. Capstans FCS-15 Port of Tacoma, WA 6 units installed Single tag line for multiple mooring lines 5 years of service 30 units installed at port
- 9. Capstans FSC-15 Purchased by Shell Refinery Paint per customer specification “ Shell Yellow” 2 part epoxy paint
- 10. Release Hooks DRH-100 Conoco Phillips Custom base to mount to existing anchor bolts Hook mounted 7.5 HP capstan
- 11. Release Hooks TRH-100 Japanese installation 4 units Custom mount to existing bollard
- 12. Release Hooks DRH-100 Cherry Point Refinery, WA - 10 units Roller fairlead, 10 HP free standing capstan
- 13. Release Hooks DRH-60 Astoria Generating Station, NY 7.5 HP hook mounted capstan
- 14. Release Hooks RSRH-60 Crowley tugboat Rotary hook
- 15. Release Hooks RSRH-100 Custom hook with 9” opening
- 16. Release Hooks (6) DRH-100 M (4) TRH-100 M Truckline LNG Bo-Mac Contractors Custom base
- 17. Release Hooks DRH-100 Devcon Caribbean Berth expansion, St. Thomas Virgin Islands
- 18. Release Hooks (2) SRH-100-LNG (2) DRH-100-LNG PPG Industries
- 19. MTNW – Company Focus and History Incorporated in 1986 Based in Seattle, WA Staff of 25 including electrical, mechanical, and software engineers Applications in marine, civil, laboratory, and factory floor environments Domestic and international product distribution & client support Integrating sensor-based systems for optimum utility in demanding environments.
- 20. MTNW Products Thermal Manikins and Guarded Hotplates Instruments to evaluate thermal/moisture resistance of textiles and garments, and simulate the human body thermal state Composting Systems Automated aeration control and monitoring for process optimization Line Control Instruments High visibility displays and software for the winch & wire rope industry
- 21. Thermal Manikins – Human forms with integrated heating To evaluate heat loss in clothing, manikins are heated to body temperature and used to measure energy transmission through garments. Advanced systems include battery power, wireless communication, sweating skin surfaces, and walking motion.
- 22. Custom Manikin Applications Seat Test Manikin 9-Zone Sweating Hand 17-Zone Sweating Foot H-D Motorcycle Test Manikin
- 23. PC Software for Thermal Manikan Applications ThermDAC Windows Based Application Precise Thermal Control Data Logging and Analysis Real Time Display of Device Temperatures Automated User Defined Tests Fault Detection
- 24. PC Software for Thermal Manikan Applications
- 25. Composting Systems - InVessel Fully enclosed and modular containerized systems eliminates odor issues and facilitates material handling. Components include compost vessels, aeration, control system, and process monitoring software.
- 26. Composting Systems – Graphical User Interface Software Dedicated software packages tailored to meet the needs of each site. Includes real-time graphical displays, data storage, and built-in process criteria evaluation.
- 27. Line Control Instruments – LCI-90, LCI-90R, LCI-100 High-visibility displays suitable for rugged on-deck outdoor marine use
- 28. Line Control Instruments – Sample Applications Typical ROV deployment system designed for low speed wire rope payout and precise tension and depth monitoring.
- 29. Line Control Instruments – Sample Applications Tugboat installation and field calibration with two 5000 HP vessels pulling against each other.
- 30. Line Control Instruments – PC Software WinchDAC Single Point to point serial interface to LCI local displays Remote line parameter viewing station Data logging Ability to upload/download configuration of local display
- 31. Line Control Instruments – PC Software WinchDAC Switched Systems Moss Landing Marine Labs RV “Point Sur” Typical oceanographic vessel has three winches PC software to display tension, speed and payout of active winch Pull down menu allows operators to select winch Full sensor calibration from PC Data logging Touchscreen interface
- 32. Line Control Instruments – PC Software WinchDAC SCADA Systems PC serial interface to local LCI displays, each with network ID Ability to click and add winch icon Vertical bargraph for static mooring monitoring Click on winch icon to get detailed image of winch line parameters Loads in either local or remote mode Data logging Debugged and tested by Navy Also used by Schlumberger, University of Delaware, NAVY SEAFAC, and Z & P Constuctiones Barges
- 33. Line Control Instruments – PC Software Tugboat Line Monitor PC software developed specifically for tugboat escort winch applications Capture real time tension data in force vs time plots Link tension data to rope serial number and a job number Identify escort vessel details, tug maneuvers, environmental details through pull down menus. Added to data files Post processing data parsing utility Used by Foss and Crowley Exactly how many jobs can a tow line handle? When do we retire our expensive rope?
- 34. Line Control Instruments – PC Software Tugboat Line Monitor Long term tension data is collected to provide a rope summary detail When the rope is removed from the winch, forensic analysis will be correlated with tension data. Better understanding of retirement criteria Published in “Professional Mariner” February/March 2007 “ Technical advances helping to take the guesswork out of towline safety”
- 35. Line Control Instruments – PC Software Tugboat Line Monitor – Rope Summary
- 36. Specialized Instrumentation Projects Washington State Ferry Terminals Load monitoring & alarming for suspended vehicle transfer span Teleprobe Development of a multipoint wireless temperature probe for compost monitoring I-520 Floating Bridge Instrumentation A 2-year installation of strain gauges and mooring cables with a wireless base station link Instrumentation for WC 600 Ton Tension Test Bed Install laser for displacement measurement and develop PC software to generate tension/displacement vs time plots What our engineering staff lives for!
- 37. Washington State Ferries – Vehicle Transfer Span MTNW designed and installed a dedicated system to monitor deployment of suspended vehicle transfer spans.
- 38. TeleProbe – Wireless Compost Temperature Sensor The ECS TeleProbe™ system provides compost facilities a reliable and proven wireless temperature measurement technology for both real-time control system feedback and monitoring applications
- 39. I-520 Floating Bridge Instrumentation Sensors included 40 strain gauges bonded inside the concrete pontoons, and 8 tensiometers on the mooring cables. Data was streamed to land-based logging station via wireless modem, and burst logging was triggered on wind speed thresholds.
- 40. Instrumentation for WC 600 Ton Tension Test Bed 50 inch displacement laser installed on 600 Ton tension test bed 0.050” accuracy PC software developed to provide calibration reports for WC marine hardware PC collects serial data from both the laser and tension display Pull down menus limited user keyboard interface Useful tool for destructive and proofload testing ABS certified
- 41. Marquip Mooring Software Modules Sensor Specifications Software Demo Fully Integrated System Discussion of Application Details Designed specifically for Washington Chain mooring systems
- 42. Software Modules Mooring Vessel Approach Oceanographic Monitoring Meteorological Ocean/River Level
- 43. Software Module - Mooring Vessel mooring layout can be recalled Vertical bargraph of real time tension data for each hook Pull down menus to add base point, add mooring point, add line Vessel name and details stored in database Bargraphs can be expanded to full view
- 44. Software Module - Mooring Caution and high alarm conditions Vessel lines and digital tension values track alarm conditions Each alarm event logged to alarm log Alarms limits set in Alarm Config screen
- 45. Software Module - Mooring Line graph of any sensor 2D or 3D view Sensor selection
- 46. Software Module – Vessel Approach Display of vessel bow and stern to dock distance and velocity Display of angle of vessel approach relative to dock Alarms for overspeed Drift mode option, alarmed for maximum distance from dock while moored
- 47. Software Modules Oceanographic Ocean/river level Meteorological
- 48. Sensor Specifications – Load Pin Load pin, various working loads, 100 Ton, 200 Ton Proofload 150% Construction – High tensile stainless steel with hermetic seals Material – stainless steel 17-4 4 wire full bridge Class 1 Div 2
- 49. Sensor Specifications – Approach Lasers 150 – 400 meter range ±25mm accuracy 2 meter resolution Speed range 0-10 m/sec ±25mm speed accuracy 0.01 m/sec resolutiuon Class 1 Div 1 enclosure Scoreboard displays
- 50. Sensor Specifications – Oceanographic Horizontal Acoustic Doppler Current Profiler (HADCP) 2 or 3 beam configuration 150-250 meter measuring range 128 measurement bins Velocity accuracy ±0.5% Velocity range ±5 m/s, ±10 m/s (max) Velocity resolution 0.1cm/s
- 51. Sensor Specifications – Ocean/River Level Ultrasonic transducer 0.6 - 30 meter measuring range 1.5” universal thread mount
- 52. MISC Components Lightening detection System enclosure with optional 19” rack mount interface Intrinsically safe isolating barriers Central PC Optional AIS interface Telemetry Options Pager systems Hand held remotes 900 Mhz / 2.4 GHz spread spectrum serial data modem broadcast Remote web interface Allows any PC with the proper authorization code ability to access the mooring/vessel information Applicable to WiFi enabled hand held computers Unique ship-to-shore interface