Muhammad asif cv may-2016
- 1. Application for the post of Chemical Engineer/Utilities Engineer/Water & Wastewater Treatment Engineer/Lab Chemist / Environmental Engineer/Process Engineer/Operation Engineer/Control Room Engineer DCS-SCADA-HMI/Polymer Engineer Chemical Engineer (B-Tech Honors 04 Years Degree Attested by HEC & Foreign Affairs) - (13 Years Professional Experienced) Erection – Pre-Commissioning – Commissioning – Start up Plant Operation – Process -- Operation – Maintenance –HSE Safety Artistic Fabrics & Garments Indus. Ltd ETP Plant – RO Plant Technology by Cosme Italy Yunus Textile Mills (Lucky & YB Group) ETP Plant– MBR Plant– RO Plant Technology by WOG Group Global Presence Pak Petrochemical Industries Pvt Ltd HIPS, GPPS, EPS Poly Styrene Plant & Utilities Plant Technology by Taiwan Afroz Textile Industries Pvt Ltd DAF – Dyna Sand – UF – RO Plants Technology by Metito Overseas Gamalux Oleochemicals Indus. Pvt Ltd Vacuum Distillation Oil Refinery Technology By India Gatron Industries Pvt Ltd Poly Condensation Plant & Utilities Plants Technology by Zimmer AG Germany Gatron Industries Pvt. Ltd Solid State Poly Condensation Plant Technology by Sinco Engineering Italy Petrochemical H.I.PS plant G.P.P.S Plant – Polymer Plants Bottle/Textile Resin – Advanced Membrane Bio Reactor MBR Plant Effluent Treatment Plant – Sewage Treatment Plant – Demineralized Water Plant – Soft Water Plant – Reverse Osmosis Plant Nitrogen Purification Plant – Chiller plant – Fire Tube Boiler Loos intl – LAB Testing – Chemical Cleaning - HVAC - Compressors OBJECTIVE Demonstrate the full value of my capabilities, in a learning and challenging environment by participating in the overall growth of an organization. EDUCATION B.Tech (Hons) 2010 04 Years Degree Indus University (HEC & PEC) Bachelor of Chemical Technology Diploma of Associate Engineer 2002 03 Years Diploma Govt. College of Technology Chemical Technology Matriculation (Science Group) 1999 02 Years Certificate Govt. Apwa Boys Sec. School COMPUTER SKILL Ms-Office DCS SCADA HMI PFD P&ID SOP’s CHEMICAL ENGINEERING PROJECT Design and Fabrication of Temperature Measurement Training Panel (B.Tech Hons) Double Pipe Heat Exchanger (Diploma) PERSONAL INFORMATION Name Muhammad Asif Father Name Zaheer Ahmed Date of birth 10th May 1982 Place of Birth Karachi – Sindh – Pakistan C.N.I.C Number 42101 – 1666458 – 3 Passport No. AT1884583 Validity till 09th April 2023 (Visit to Malaysia – Sri Lanka - UAE) Language Urdu – English Religious Islam Address House no.01, Block no. 78, and Sector 5-G, Town New Karachi, Karachi, Sindh, Pakistan.
- 2. ARTISTIC - II GARMENTS INDUSTRIES (PVT) LTD. ISO- 14001: 2004 EMS Position: 05-08-2015 to present ETP ENGINEER (ETP-RO) Capacity = 3000 m3/day Monitoring Operation and Controlling the Process Parameters by Delta HMI, Instrument Panel Based Waste Water Treatment and RO plant. Maintain SOP’s & LAB Testing COD, BOD, MLSS, MLVSS, Temperature, TSS, TDS, Phosphate, Ammonia, etc. Health and Safety, Quality assurance and Environmental Management. • Implementing and maintain local and international standards regarding Environment, Health and Safety. Environmental Aspect and Impact Assessment, Risk Assessment • Maintain certification to ISO 14001 (through document review and management and system audits) • Develop environmental improvement action plans particularly focusing on resource and waste • Conducting internal audit & Safety Induction. • Worked on Higg Index, Zdhc ( Zero Dicharge Hazardous Chemicals) • Extensive knowledge of Environment management systems. • Ensuring that all records are prepared and maintained. • Conducting periodic EHS meetings. • Conducting EHS related awareness training. • Assisted external auditor • Providing safety advice and guidance to the site management & supervisors. • Carrying out daily safety inspection to identity unsafe working conditions, practices & unsafe equipment. • Conducted internal safety and quality audits; presented and delivered findings, PRE-TREATMENT – PRIMARY TREATMENT – SECONDARY TREATMENT – R.O plant Capacity 3000 m3/day GS Screen Equalization Tank Micron Filtration Screen Aeration Tanks Settling Tank COD Tank Sludge Recirculation Tank Sec. Sludge Thickner Blowers Fine & Coarse Bubbles Diffuser Belt Press Filter DMF Filtration RO Plant Sludge Disposal Soft water Plant Boiler & Chiller CHEMICALS DOSING Sulphuric Acid Poly Aluminium Chloride SMBS Antiscalant Urea DAP YUNUS TEXTILE MILL ISO- 14001: 2004 ENVIRONMENT MANAGEMENT SYSTEM Position: 01-02-2013 to 20-07-2015 Shift Engineer (MBR-UF + WWTP +RO) Capacity = 5500m3/day Monitoring Operation and Controlling the Process Parameters SCADA, Factory Talk View Version 6.2 Rockwell Automation & RSLOGIX5000 Programming Software and Allen Bradley VFD Technology and MBR-UF Based Waste Water Treatment Re-Use & Re-Cycle Plant and 03 Stages RO Re-Use and Re-Cycle Plant and Technology by WOG Group Global Presence. PRE-TREATMENT – PRIMARY TREATMENT – SECONDARY TREATMENT – MBR UF –R.O plant Capacity 5500m3/day Bar Screen Co2 Mixing Tank Equalization Tank Mech. Compact Fine Screen Neutralization Tank Anaerobic Anoxic Tank Aerobic Aeration Tanks MBR – UF Membranes X-flow Drain Tank Permeate Tank Blowers and Compressors Fine & Coarse Bubbles Diffuser Micron Cartridge Filters R.O Plants Digressers Co2 Removal Product Water Tank Sludge Storage Tank Centrifuge Thickening Centrifuge Dewatering Sludge Disposal CHEMICALS DOSING Sulphuric Acid Urea DAP Sodium Hypo Chlorite Citric Acid SMBS Antiscalant Silica MAIN ACCOUNTABILITIES / RESPONSIBILITIES Leading a Shift team and give different instruction to operator and technician and helpers for different maintenance jobs According to work permit and update and train to operators in different process areas of ETP plant. Reviewing engineering drawings, layouts, diagrams, technical specifications, erection & commission of the plant. Planning and scheduling to achieve effective manpower deployment of qualified workforce. AFROZE TEXTILE INDUSTRIES PVT LTD ISO – 14001: 2004 ENVIRONMENT MANAGEMENT SYSTEM Position: 16-06-2010 to 16-07-2010 INTERNSHIP (D.RO + WWTP (DAF – DSF - UF +RO) Capacity = 500000 IGPD DESALINATION REVERSE OSMOSIS PLANT Metito Overseas Plant Plant Capacity = 2, 11170 IGPD Feed Tank Activated Carbon Filter Dual Media Filter Cartridge Filter RO Plant Digresser CO2 Removal Pre-Chlorination Chlorination/Dechlorination Product Tank Reject Drain CHEMICALS DOSING Sulphuric Acid Sodium Hypo Chlorite SMBS Antiscalant Silica
- 3. PRELIMINARY – PRIMARY TREATMENT – SECONDARY TREATMENT – TERTIARY TREATMENT–DAF–DSF – UF – R.O WASTE WATER TREATMENT PLANT Hydranautics UF Plant Plant Capacity = 550,000 IGPD Equalization Tanks Air Dissolving Tube System DAF-Dissolved Air Floatation System Carriage &Scooper Drive Dyna Sand Filter Ultra Filtration System 5 & 1 Micron Filters RO Plant Permeate product Tank CHEMICALS DOSING Sulphuric Acid Aluminium Sulfate Polymer PAK PETROCHEMICAL INDUSTRIES PVT LINITED ISO – 9001:2000 QUALITY MANAGEMENT SYSTEM Position: 24-01-2011 to 28-01-2013 Operation Engineer Plant Capacity = 110,000 M.T/ Annum Pak Petrochemical is the producer of grade GPPS/ HIPS / EPS Resins in the Pakistan. Pak Petrochemical Industries was established to meet demand of Poly Styrene in Pakistan along with the vision to deliver our clients comprehensive solution our plant is the one and only Poly Styrene manufacturing plant of such magnetite in the region with increasing demands General Purpose Poly Styrene (GPPS) High Impact Poly Styrene (HIPS), and Expandable Poly Styrene (EPS), we have continuously and rapidly taken the initiative for massive expansion for immaculate performance. Pre-Heater1 Pre-Polymerization Poly Styrene CSTR Reactor Polymerization Poly Styrene TPFR Reactors Pre-Heater Final Polymerization Poly Styrene Devolatilizers Extruders Compressor Raw Material Storage Tanks Chips (Pellets) Dryers Classifiers Cutter pelletizing unit Pneumatic Conveying System Storage Silos Kinetic Centrifugal Pump Positive Displacement Gear /Melt Pump Condensers Chiller Fire Tube Boiler RAW MATERIAL AND ADDITIVES Styrene Monomer Poly Butadiene Rubber Mineral Oil Stearic Acid Zinc Stearate Calcium Stearate Anti-Oxidant Blue Color Ethyl Benzene U.V Stabilizer Ethyl Butyl Acrylate R.C, EB POLYMER TESTING ACCORDING TO ASTM MFR/MFI Polymer Reactor Conversion Falling Dart Testing Elongation Testing Impact Strength Testing Izod Impact Testing MAIN ACCOUNTABILITIES / RESPONSIBILITIES Leading a Shift team and give different instruction to operator and technician and helpers for different maintenance jobs According to work permit and update and train to operators in different process areas of petrochemical plant. Reviewing engineering drawings, layouts, diagrams, technical specifications, erection & commission of the plant. Planning and scheduling to achieve effective manpower deployment of qualified workforce. Pre-Commissioning and Commissioning and Start up the Petrochemical GPPS/HIPS plants. Shutdown and Start-up operations by adjusting and monitoring the alterations of speeds, temp, pressures and flow rates as Necessary. Co-ordination and supervision of the Petrochemical Plant Operation in a safe and efficient manner to give the production, Independently Plant start-ups, Shutdown and emergencies as per established Plant operating procedures. Supervised the activities of all operations personnel and coordinated the activities of all Maintenance and Safety & Fire personnel with in assigned operating areas of petrochemicals & polymer, chemicals (PET & Poly Styrene) plant’s including Common area which includes all raw materials, catalyst, co-catalyst purification, additives, & recyclable scrap along with their storages which are stored in warehouses and container yards, in a safe and efficient manner to ensure the smooth operation of plants. GAMALUX OLEOCHEMICALS INDUSTRIES PVT LTD ISO – 9001:2000 QUALITY MANAGEMENT SYSTEM Position: 20-02-2010 to 21-01-2011 as a Asst. Engineer Operation Plant Capacity = 180,000 Metric Ton/Annum Gamalux Oleo Chemical is refining palm kernel oil by splitting Tower and vacuum distillation. Prepared Light Distilled Fatty Acid (LDFA), Distilled Fatty Acid (DFA).and also prepared Glycerin. D.F.A & L.D.F.A -- Soaps, Ghee, Cooking Oil, Glycerin. Process Split Columns Packed Distillation Process Columns Re-boiler Tanks Yard Silos Condensers Heat Exchanger Shell & Tube, Plate Type Cooling Water Plant Vacuum System Glycerin unit
- 4. GATRON INDUSTRIES LIMITED ISO – 9001:2000 QUALITY MANAGEMENT SYSTEM PETROCHEMICAL PLANT ISO – 14001: 2004 ENVIRONMENT MANAGEMENT SYSTEM Position: 18-01-2009 to 15-01-2010 as a Asst. Engineer (Operation & Utility) Plant capacity = 125,000 M .T/A Position: 10-01-2003 to 15-01-2009 as a Sr. Operator (Operation & Utility) Gatron is the producer of PET RESIN in the Pakistan. Gatron has its continuous polymerization plant and Technology from Zimmer AG,Germany, and Solid state Poly condensation plant and technology from Sinco Engineering, Italy. Gatron use DCS of Fisher Rosemount Delta-V system V-8.3, V-7.4) for process control. Plant Capacity is 1, 25,000 metric Tons/Annum of Bottle Grade and Textile Grade, PET Resin. (BGC)Bottle Grade Chips/pellets and (TGC) Textile Grade Chips/pellets polymer named ‘’GATRONOVA ‘’ PET RESIN. Pre-Polymerization Esterification Reactors Poly Condensation Reactors Disc Ring Reactor Extruders Bubble Cap Process Columns Compressors Blower (For Pneumatic Conveying System) Raw Material Storage Tanks. Chips (Pellets) Dryers Classifiers Cutter Conveying System Storage Silos & Blenders Condensers Scraper Condenser Evaporator Primary & Secondary Circuit Heat Transfer Heat Exchanger Shell and Tube Gas Oven Cooling Water Plant Chillers Plant Air Handling Unit De-mineralized Water Mixed Bed Columns. Soft Water Plant Condense water unit RAW MATERIAL AND ADDITIVES FOR TEXTILE GRADE PELLETS PRODUCTION PTA – Pure Terephthalic Acid MEG – Mono Ethylene Glycol Catalyst Antimony Tri-Acetate TiO2 – Titanium Dioxide MOD – Modifier RAW MATERIAL AND ADDITIVES FOR BOTTLE GRADE PELLETS PRODUCTION PTA – Pure Terephthalic Acid MEG – Mono Ethylene Glycol Iso Phthalic Acid – Co-monomer DEG – Di-Ethylene Glycol – Co-monomer Cobalt as a Co-catalyst Phosphoric Acid Blue Toner Catalyst Antimony Tri-Acetate / Tri-oxide. Monitor Lab Results MFR YID – L/b/a Color Values Mole Ratio & Density Pellets Sizes Polymer Conversion in Reactors I.V – Intrinsic Viscosity dl/g. MAIN ACCOUNTABILITIES / RESPONSIBILITIES Leading a Shift team and give different instruction to operator and technician and helpers for different maintenance jobs According to work permit and update and train to operators in different process areas of petrochemical plant. Reviewing engineering drawings, layouts, diagrams, technical specifications, erection & commission of the plant. Planning and scheduling to achieve effective manpower deployment of qualified workforce. Pre-Commissioning and Commissioning and Start up the Petrochemical & Chemical and Waste Water Treatment plants. Shutdown and Start-up operations by adjusting and monitoring the alterations of speeds, temp, pressures and flow rates as Necessary. Controlling and monitoring the process parameters by DCS Delta-V as per given instruction and procedure to achieve the safe and smooth plant operation according to ISO requirements. Co-ordination and supervision of the petrochemical plant operation in a safe and efficient manner to give the production, Independently plant start-ups, shutdown and emergencies as per established Plant operating procedures. HEALTH SAFETY AND ENVIRONMENT PPE’S PERSONEL PROTECTIVE EQUIPMENT USAGE. Ear Plug Safety helmet Safety Gloves Safety dress Safety shoes Reading of P& ID and Logic Descriptions. And MSDS – Material Safety Data Sheet Basic Fire Fighting, Sprinkle and deluge water system DCP (Dry Chemical powder) Co2 (Carbon Dioxide) Foam Additive/Chemical and Catalyst Safety and Handling. And Housekeeping and Removal of disposal waste. Fire & Gas detection/alarm/suppression system PFDs, P&IDs, and layout drawings Outlining the safe operational procedures which identify and take account of all relevant hazards. ACHIEVMENTS Actively worked in the major complex turnaround Participated in the Debottle Necking of the Petrochemical plant. Given few suggestions for improvement, And for plant safety. REFERENCE Reference will be furnishedon request.