Operation management - Importance & Type of layout
- 1. Asthetic arrangement of elements. Allocation of Space & Equipments. On accounts of continous Manufacturing & Technological improvement in production & design . A Format utilising the best possible usage of physical arrangement of resources. What is Layout ?........ Arrangement Process Optimization
- 2. Need for developing Layout for…… Importance/ Need of Layout…… Requirement of Product Design & Volume • Ex. Shape, Weight, Units, Quantities Process Equipment & Capacity • Ex. Machinery required, Raw material, Storage, process Quality of Work Life • Ex. Human Resources, Job analysis, optimization
- 3. Importance / Benefits of Layout…… Utilization Flow SafetyInteraction Flexibility
- 5. Types of Layouts…… PRODUCT Designed to produce specific product efficiently PROCESSES Group similar; resources together Fixed Position Product is too large to move. Cellular Grouped processes, similar items Hybrid Combination of Product & Processes
- 6. PRODUCT LAYOUT Part of manufacturing process which allows for the repetative assembly of highly standardize products. Production work can be layout in straight line with labor & equipment subdivided in smooth line. For ex. A Garment Manufacturer:- Store room Cutting department Panel checking dept. Printing Dept. Stiching & Cropping Dept. Finishing & Checking Dept. Packaging & Loading
- 8. Easy Production Handling cost Reduces Less in process Inventory Less Supervision Efficient Space Utilization Higher Productivity/ Cycle time is short . Expensive Breakdown Lack of Flexibility Output Quantity Fixed; no alteration possible Specialised superiors not present Advantage Disadvantage
- 9. Also known as Functional Layout. Groups the people & equipment performing similar functions together. They lend themselves to low volumes of customized jobs & use variety of general purpose equipments. Requires specification of objectives in terms of output & Flexibility; estimation of product demand & services. Work flow is typically intermittent ,guided by individual work orders. PROCESS LAYOUT
- 12. Flexible system for custom work. Less costly general purpose equipment. Enhance job satisfaction , more diversity & challenges. Costly material Handling. High cost skilled labor. Higher supervision cost per employee. Low equipment utilisation. More complex production control; for instance, sheduling,inventory & control. Advantages Disadvantages
- 13. When due to size, shape & other characteristic constraints, the product cannot be moved ; the macines & operators move around the product. Used in projects where product is too fragile, bulky, or heavy to move. Workers are highly skilled to perform specific job as per requirement. Useful when product is manufactured in few no.s Processes are arranged in right sequence around workpiece. Generally fixed costs are low & variable costs are high. FIXED POSITION LAYOUT
- 15. Advantages Disadvantages Small investment on layout Scope for Adjustment & Changes ; flexible Feasible for Large & immobile products High Capital Investment Large Storage Space Careful Planning
- 16. It is type of Layout in which machines are grouped together according to process requirement for set of similar items that requires similar processings. Based on Group Technology method- a method of organizing parts into families with similar manufacturing requirements. Group technology involves identifying similar parts, characteristics. Provides Flexibility to produce Low demand products. Suitable for medium variety & medium environment product. Part or assembly moves one at a time. Often arranged in U shape or C- flow. CELLULAR LAYOUT
- 19. Advantages 1 Flexibility 2. Small batches of production. 3.High machine utilisation 4. Low cost of production 5. Workers empowerment 6. Reduces setup time Disadvantages 1. Requirement of Skills 2. Possibility of imbalances 3. Inadequate part families 4.Expanded Training & sheduling of workers 5.Loss of flexibility 6. Cost of setting up & maintenance
- 20. Combination of both Product & Process layout. Maintains some of efficiency of product layout. Maintains some of flexibility of process layout. Also called as Combined Layout. The use of combine layout is possible when an item is made in different size & types. Here machinery are arranged in process layout but process grouping is arranged in sequence, to manufacture various types & size of products. Sequence of operation remains same. HYBRID LAYOUT
- 22. Reduced material Handling & Transit time Reduced Setup time Better Automation & Control Multifuncti onal Workers Advantages Inadequate Part Families Poor balanced cell Increased Capital Investment Expanded Training & Sheduling Disadvantages
- 23. Presented by:- Siddharth Gham Mayur Chavan Sri Shubanshu Sourav Sarkar Avinash Abhishek Kumar Yogesh Khandere Saumya Agarwal Amruta Chiddarwar Tehrin Lambade Tehsin Lambade Thank You…………..