Optimizing Your Performance with VEMC Control Panels
- 2. Introduction to VEMC ❖ Channel Partner with Kirloskar Brothers Limited & ELGi. ❖ Our evolution can be traced back to the year 1948. ❖ From modest water pump supplier to an electro-mechanical solution provider, this monumental transformation has made VEMC pioneer in the field of electromechanical engineering products, allied equipment & services. ❖ VEMC in today’s time, provides complete fluid and energy management solutions for a wide array of projects into Water Supply, Power Plants, Irrigation, Oil & Gas, Industries, Building & Construction etc ❖ Our level of expertise has evolved from supply of water utility pumps toward handling turnkey projects (installing electromechanical systems), rendering allied service like Project energy audits, Corrocoat, etc. ❖ VEMC is the APOEM (Authorized Pumpset Original Equipment Manufacturer) of KBL (Kirloskar Brothers Ltd) in the West Zone. Today, we are proud to offer you an extensive range of state-of-the-art products and services. These include physical pump inspection, assembly, witness testing, performance assurance, and more. With our newly launched APOEM testing facility, we endeavor to offer superior service experience with a keen focus on reducing the lead time between order acceptance and dispatch. VIJAY ENGINEERING AND MACHINERY COMPANY
- 3. Our Vision VEMC aspires and strives to be the most reliable and endearing electromechanical solution provider. Our Mission To evolve into professional organization through a systematic & phase wise growth approach that will act as a foundation of happiness for employees, customers, stakeholders and the society at large. The bi-product of this activity shall be wealth creation. About The Company VIJAY ENGINEERING AND MACHINERY COMPANY
- 4. Ethics & Integrity Customer Centric Approach Resilience Equal Opportunity Teamwork Our Values VIJAY ENGINEERING AND MACHINERY COMPANY
- 5. Our Journey of Transformation VIJAY ENGINEERING AND MACHINERY COMPANY 1990 Privatisation - Industrial sector 1970 - 1980 Turnkey & Electricity Board Projects 1950 - 1960 - Associated with Kirloskar Brothers Ltd. - VEMC’s first Defense & Railway Projects. 1948 VEMC was founded by Shri. Sharadkumar Shah on 11th August, 1948
- 6. VIJAY ENGINEERING AND MACHINERY COMPANY 2015 - 2018 Master Distributors of Kirloskar Process Pumps 2016 Solar Business 2000 - 2012 Increased focus on diversified sectors of KBL 2015 Control Panels - Business 2020 Air Compressor - Business 2022 APOEM Pump Testing Unit
- 7. Control Panels ❖ Control Panels are controlling components of the system which controls all the functions and their executions. ❖ VEMC Control panels streamline all your critical applications and ensures to ease your activities with its efficient design and best in class equipment and components used to build them. VIJAY ENGINEERING AND MACHINERY COMPANY
- 8. Why Do We Need Control Panels? Overload Protection using overload relay/electronic motor protection unit Low Voltage Prevention Automatic working of pumping system Single and Reverse Phase protection Auto /Manual Operation using selector switch Less human interference hence less errors VIJAY ENGINEERING AND MACHINERY COMPANY
- 9. ANALOG CONTROL PANEL DIGITAL CONTROL PANEL VIJAY ENGINEERING AND MACHINERY COMPANY Types of VEMC Control Panels
- 10. FIRE FIGHTING CONTROL PANEL MCC CONTROL PANEL VIJAY ENGINEERING AND MACHINERY COMPANY Types of VEMC Control Panels
- 11. VFD CONTROL PANEL DIESEL ENGINE CONTROL PANEL VIJAY ENGINEERING AND MACHINERY COMPANY Types of VEMC Control Panels
- 12. Where Do We Need It? In HYPN system Tank filling stations Standard pump sets In Automatic Fire fighting system Industrial Applications HVAC system VIJAY ENGINEERING AND MACHINERY COMPANY
- 13. Basic Construction Features IP 42 enclosure Floor Mounting / Wall Mounting Paint Shade : Siemens Gray RAL 7032 Enclosed type CRCA fabricated enclosure Bottom Cable Entry Painted using 7 Tank powder coating process VIJAY ENGINEERING AND MACHINERY COMPANY
- 14. Features Electrical Protection ❖ Individual Branch MCB / MCCB / SFU / HRC / ❖ MPCB /Fuses for each Motor ( Optional ) ❖ Dependable Fast acting protection device ❖ Single Phasing , Reverse Phasing, Overload, Low ❖ Voltages, Dry Running of Pump Sets ❖ Mechanical Seal Failure, Winding Temperature ❖ High (Thermistor Trip) Operation Flexibility ❖ Automatic/Manual operation using selector switch ❖ Automatic changeover to Standby Pump incase of Working Pump Failure ❖ Integrated Electronics / Micro-controller based circuit ❖ Automatic shutdown in case of no requirement. ❖ Dedicated external PLC. Speed variation by ❖ PID algorithm Touchscreen, colour HMI. ❖ Depending upon presented conditions viz., ❖ Level, Pressure, Temperature, Flow, ❖ Programmable Timers etc VIJAY ENGINEERING AND MACHINERY COMPANY
- 15. Features Indications ❖ Indicators for TRIP/ON/OFF/FAULT/RUN ❖ Analog /Digital Ammeters and Voltmeters ❖ Neon / LED Indicators, HMI displays for electrical Parameters ❖ Load Managers(L&T / Schneider make) ❖ MID : Multi-Indication Display on Backlit LCD Screen Enclosures ❖ Fully enclosed , Floor / Wall mounting made from specified gauge CRCA sheet ❖ Enclosures designed according to IP / NEMA Standards ❖ Complete partitioning between Power Bus & Control chambers ❖ Cable Entry : Top / Bottom , Access : Front/Rear ❖ IP 42 / IP 52 / IP 54 / IP 55 / IP 65 Outdoor Enclosures ❖ Seven Tank pretreatment & powder coating ensuring best surface finish & Corrosion resistance VIJAY ENGINEERING AND MACHINERY COMPANY
- 16. Features Electrical Connections ❖ Copper cabling for internal wirings- ISI grade ❖ Aluminium/Copper busbars ❖ Aluminium Blocks Connectivity ❖ Potential free contacts for status of pumps and ❖ BMS Connectivity ❖ Modbus/Ethernet compatibility ❖ Level sensors/Float switches compatible ❖ Pressure Switch/Pressure Transmitter ❖ /Ultrasonic sensors Connectivity VIJAY ENGINEERING AND MACHINERY COMPANY
- 17. Mention Exact KW/HP rating of selected pump System details BMS (Potential free contact)connecti vity can be provided in panel . Remote Push Button Mention application for which the pump is selected for e.g. Dewatering/Tank to tank etc Parameters Of Selection VIJAY ENGINEERING AND MACHINERY COMPANY
- 18. Components of Control Panel Mains Incomer & feeder incomer (MCCB / MCB) Ammeter with ASS Voltmeter with VSS Contactor Load Manager Phase indications for mains Push Buttons Incoming / Outgoing terminals Overload relays Potential free contacts Bus Bars VIJAY ENGINEERING AND MACHINERY COMPANY
- 19. Types Of Panels Analog Control Panel Fire Fighting Control Panel Panel for Hydro Pneumatic System – VFD Panel Digital Control Panel MCC Control Panel Diesel Engine Control Panel VIJAY ENGINEERING AND MACHINERY COMPANY
- 20. Types Of Panels 1. ANALOG CONTROL PANEL VEMC Analog control panels controls variables related to application and works on integrated electronic circuit and provides analog display of various parameter Application: ❖ Tank to tank transfer ❖ Dewatering ❖ Borewell/Openwell submersible Standard Specification: ❖ Operation based on electronic module ❖ Multiple operating modes ❖ Available in range of 0.5 to 400 HP ❖ Switch gear from reputed make like L&T/Schneider/BCH ❖ Motor protection against various failures ❖ IP42 as standard and IP52/IP54/IP55 as optional VIJAY ENGINEERING AND MACHINERY COMPANY
- 21. Types Of Panels 2. DIGITAL CONTROL PANEL VEMC Digital control panel controls variables related to application and works on microcontroller and provides digital display of various parameters. Application: ❖ Tank to tank ❖ Dewatering ❖ Borewell/Openwell submersible Standard Specification: ❖ Operation based on electronic module ❖ Multiple operating modes ❖ Available in range of 0.5 to 400 HP ❖ Switch gear from reputed make like L&T/Schneider/BCH ❖ Motor protection against various failures ❖ IP42 as standard and IP52/IP54/IP55 as optional VIJAY ENGINEERING AND MACHINERY COMPANY
- 22. Digital Control Panel Microcontroller based incorporated with Digital display. Remote access to the system. No need of selector switches. No need of separate overload relay . Mechanical seal failure. Can set timers for specific ON- OFF of pumps. Dry run protection. VIJAY ENGINEERING AND MACHINERY COMPANY
- 23. Types Of Panels 3. FIRE FIGHTING CONTROL PANEL Motor control centers to control fire pumps that completely automates the fire fighting system and makes it more reliable and safe. Control panel is completely designed and build as per fire fighting nomenclatures. Application: Facilitates automatic operation of Hydrant / Sprinkler / Jockey / Booster & Diesel engine pump Standard Specification: ❖ Control & Protection with MCCB / MPCB / MCB /SFU / HRC Fuses ❖ Complete automation of fire fighting system ❖ Switchgear from L&T / Schneider Electric /Siemens ❖ Compatible for DOL / Star Delta Motors up to 1000 HP ❖ CRCA sheet enclosure with 14/16/18 gauge thickness VIJAY ENGINEERING AND MACHINERY COMPANY
- 24. Fire Control Panel Total Quantity of Pumps viz. Hydrants/Sprinkler/B ooster/Jockey.etc Kilowatt rating of pumps Any special connectivity requirements viz. BMS/SMS/Modbus etc Any specific alarm related information Fuse based/MCCB based control panel VIJAY ENGINEERING AND MACHINERY COMPANY
- 25. Components of Fire Control Panel Heat detectors Pressure gauges Battery charger Hooter alarm Buss bars Sprinklers Automatic control for Diesel engine driven pump VIJAY ENGINEERING AND MACHINERY COMPANY
- 26. Types Of Panels 4. MCC CONTROL PANEL VEMC Motor control centers are designed to control multiple number of motors and facilitate complete system operation from one point with complete control and annunciation. Automatic operation based on presented conditions viz., Level, Pressure, Temperature, Programmed Timers etc. Application: ❖ Commercial complex ❖ Industrial Parks ❖ Residential applications ❖ Power plants ❖ Transmission grids ❖ Pumping stations ❖ Water treatment plants Standard Specification: ❖ Single enclosure containing the motor starters, fuses or circuit breakers & ❖ Device for Disconnecting Power, Overload Protection, ❖ Reverse Phase Protection, PLC Protection, Trip ❖ Indicators etc. ❖ Control & Protection with MCCB / MPCB / MCB / SFU / HRC Fuses ❖ Switchgear from L&T / Schneider Electric / Siemens ❖ CRCA sheet with 14/16 gauge thickness VIJAY ENGINEERING AND MACHINERY COMPANY
- 27. Types Of Panels 5. PANEL FOR HYDRO PNEUMATIC SYSTEM - VFD PANEL VEMC VFD based Control panel designed to maintain system pressure close to set point with the help of PLC. The system maintains Constant Water Pressure, is more efficient and facilitates Smooth operation of Pump sets. Application: ❖ Residential/Commercial buildings, IT parks, Townships ❖ Textile industries ❖ Pharmaceuticals industries Standard Specification: ❖ Motor Protection against Single Phasing, Reverse ❖ Phasing, Overload, Dry Running ❖ Auto / Manual operation modes ❖ Equal running of pumps ❖ Switchgear from L&T / Schneider Electric / Siemens ❖ Proper Cooling and ventilation arrangement provided ❖ for heat dissipation. VIJAY ENGINEERING AND MACHINERY COMPANY
- 28. Types Of Panels 6. DIESEL ENGINE CONTROL PANEL VEMC Controller specifically designed for controlling variables related to diesel engine. It automates the process of engine starting and also charges battery when needed. It controls diesel engine in case of main power failure. Application: ❖ Fire Fighting systems ❖ Used as fire alarm control panel for alerting other systems ❖ Alternate option for running pumps in remote areas Standard Specification: ❖ 240 VAC, 50 Hz single phase 12/24 VDC system ❖ with trickle and boost charging of battery ❖ Audio hooter when engine starts and trials for ❖ starting of engine. VIJAY ENGINEERING AND MACHINERY COMPANY
- 29. Designed to Control Electric Motor driven Hydrant, Sprinkler, Jockey, Booster Pumps & Diesel Engine driven Main Pump. Receives information from Pressure Switch to control operation of pumps i.e. Pressure based System. Working :- Jockey Pumps :- Auto Start / Auto Stop Main Pumps :- Auto Start / Manual Stop Monitors and provides automatic control of pumps Provides electrical energy to operate associated sensors, Transmitter, relays etc. Maintain constant pressure in lines. Functions
- 30. Automatic in operation hence no need of continues observations. Do not required operator to start the jockey pumps and main pumps. It has it’s own secondary power supply in case of failure. Wireless connectivity so it will alert the fire control bodies. High constructional strength . Advantages VIJAY ENGINEERING AND MACHINERY COMPANY
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