Pcb buffer conveyor operation manual

Add :Rm 1806,Block 3, Jinyun COFCO, Qianjin 2 Road,Xixiang,Baoan District, Shenzhen City, China
TEL: 0755-83203237; FAX:0755-23240492 website:www.smthelp.com
Buffer Conveyor
Operation Manual
Please read the instructions carefully before user operation

1st
Preface
First of all, we sincerely thank you for choosing the SMT peripheral automation equipment
produced by our company. This company specialized production: conveyor, automatic feeding
detection machine, vacuum suction machine, stacked on the machine, parallel transfer, angle
conveyor, turning machine,machine, double buffer for the same reflow furnace system, a
series of automated production equipment. According to the customer's requirements, we can
develop and design a series of automation equipment, in order to meet the customer's high
efficiency, energy saving, downsizing and other production needs. This manual describes the
use of methods and equipment maintenance and precautions, in front of the machine, please
carefully read this manual, and it will be properly preserved, wrong operation may cause the
device does not operate normally or damaged parts. Due to man-made equipment failure or
parts damage, will not apply to the company's exemption free warranty service range. Without
permission of the company, please do not disassemble or replace the equipment parts, nor
applicable to the company's free warranty warranty service range. As to the improvement and
partial renewal of the product, we will not make further instructions. If you have any doubts,
please contact our company for consultation.

Shenzhen Southern Machinery Sales and Service Co. Ltd www.smthelp.com
2nd
一、Equipment technical parameters
（一）Equipment type：S-TN460
Describe：This device is used in front of AOI, after the furnace, temporary PCB board and
cooling function|.
Circuit board size（mm）： 50*50~460*460
Working height(mm) ：900±20(std)
PCB board time：6.0 sec
Number of stored plates：20 片
Equipment size：1000*960(W)*1250(L)
Power supply and power ：AC 110/220V±10V, 50/60HZ
Weight(KG)：230
Compressed air supply pressure：４－６bar
Compressed air flow：Max 10 litres per minute
Circuit board thickness ：0.6-4mm deep
Conveyor belt：4mm Flat belt
（二）Equipment type：S-BN460
Describe：This device is used before or after SPI, AOI or in the production line
Circuit board size（mm）：50*50~460*460
Working height(mm)：900±20(std)
PCB board time：6.0 sec
Number of stored plates：3-5 slice
Equipment size（mm）：500（L）*810(W)*920(H)
Power supply and power AC：110/220V±10V, 50/60HZ
Weight(KG)：220
Direction：Left to right
Compressed air flow：Max 10 litres per minute
Circuit board thickness：Minimum0.6mm deep
Conveying type：4mm Antistatic flat

3rd
二、General precautions
1.operator obligations
1) please read the instructions and the instructions of the attached machine in detail, and
operate the equipment according to the instructions.
2) comply with the safety standards of the equipment, and ensure compliance with the
regulations.
3) please use protective equipment and clothing in accordance with the provisions of.
4) do not touch electrical equipment with wet hands.
5) in operation, please ensure safety if you want to tidy up the equipment perimeter.
6) any part of the body must not enter the equipment during the operation.
7) in case of abnormal operation, please stop immediately and handle or contact the
company according to the exception handling method.
8) every day after the job, please clean the equipment surrounding.
9) after daily operation, when you want to leave the equipment, please control the power
supply and main control valve in accordance with the correct method.
10) prohibit the transformation of the very stop loop and action confirmation.
11) prohibit the transformation is the stop button, and confirm the safety shield off the
safety switch, photoelectric tube, safety etc..
12) prohibit the occurrence of safety switch pull out or safety protection function
cancellation.
13) Regular maintenance and confirm whether the stop action is normal or not. But at this
point, you must put other people can not be near the signs notice placed in a clear
position, inform the device is currently very stop or automatic safety device is being
tested. However, the need for security and adjustment and the licensee are not
subject to this restriction.
14) regular maintenance and confirmation of very safe test and protection action is normal.
But at this point, you need to put other people not close to the signs notice placed in a
clear position, inform the device, the current automatic safety device is being tested.
2.Condition change restrictions
15) Set the conditions for this device (voltage, current, pressure, speed and other
equipment on the nameplate, marking that display settings), if want to change, must
be responsible for the leader's permission, set the condition of change must be
recorded before and after the change of value.
16) the quality determination of the workpiece must be carried out according to the
sampling period stipulated by the detailed management document of the project. If
there is an abnormality, the responsible person or leader should be reported

4th
immediately, and comply with the instructions.0
17) Safety confirmation during overhaul.
18) The following steps shall be taken to ensure safety during overhaul and repair.
19) Stop the equipment and confirm that the facility stops in safe position.
20) When entering the equipment, please confirm the status of the safety agencies, if
necessary, you can set up special personnel custody or pull the safety switch lock and
safety pin, and carry it with you.
21) The main power box switch, motor switch and other power supply must be cut off, the
locking device must be locked and so on.
22) Using specified components.
23) Fuses and other over-current protectors and repair parts and so on, please use the
specified product.
24) To correctly operate the equipment and correct safety operation, please pay attention
to the nameplate posted on this equipment. This nameplate is very important. Please
don't damage it or tear it off. If the nameplate is damaged or missing, please be sure
to contact the responsible person or leader.
三、Function and operation instructions
1. Preparation before starting
2. Cup foot: Cup foot adjustment must be balanced to avoid mechanical
vibration operation.
3. Gas source:
 The gas supply in 6kg/cm², pressure regulating valve to adjust the
5kg/cm².
 Gas source must be clean, waterless and dry.
4. Power Supply:
 Input voltage, please check whether it meets the requirements, capacity
of more than 300 watts fixed power switch supply device must have
leakage protection.
 If the power supply is not stable, must be equipped with power regulator.
 Safety earthing of machinery.
 The ground wire must be properly fixed on the fuselage.
5. Installation position:
Do not install machinery in dusty, oil mist, conductive dust, corrosive gas,

5th
flammable gas, damp, shock, shock, high temperature and outdoor
environment.
6. Working group: （ This is mainly composed of professional installation
commissioning personnel）
 Please check whether the power supply meets the requirements after
power on, whether the power switch is normal, and the power can be
switched on normally.
 After the power to check the emergency stop switch and protection
device is normal.
 Has the emergency button been restored.
 In the automatic operation of manpower can not deposit into the plate
frame.
 Is the photoelectric sensed before and after the inspection.
 The position of each position should be adjusted well.
 The position of sensors can be input from PLC to detect the indicator
lamp.
 The output of the output from the PLC point light detection.
 The program has been run by the internal control, customers can not
change.

6th
四、Sensor distribution diagram

7th
Remarks：Relay connection instructions
All inductors and output control lines are connected to the corresponding terminals, connected
to PLC by color wire, and X as input,
Y represents the PLC output terminal voltage for green 220V output.

8th
The circuit principle diagram
Signal specification：
Board signal：Y4 COM4 Output signal：Y5 COM5
X8 0 X9 0

9th
五、Exception (fault) processing
N
O
Fault
phenomenon
Reason The barrier in row
1 Power on touch
screen display
No power supply Check the 220V power supply and
24V power supply
2 Transmission
motor sound
With the transfer
gear motor and each
layer is loose
Adjust transmission motor fixed
plate, loose match is good
3 Show that the
plate is locked
The calculation of the
position of the output
plate of the lower
computer is wrong
Whether the plate is normal,
whether there is a card board
situation?
4 Non entry plate Is the current status
automatic?
Switch to automatic state or
whether the PCB plate is full
5 You need to
transfer the
electric machine
Whether or not the
belt is turned?
Check whether the layers are not
turned, or whether the
transmission motor gear is loose
6 The lift has been
rising and falling
Is the spacing
inductor responsive?
检查定位齿条是否感应到,U 型感应
器是否损坏
7 The lifting
platform does not
rise or fall
Is the induction
sensor in or out of
the board?
Whether the induction is induced in
the manual state and the inlet plate
and the outlet port

10th
六、Equipment maintenance
（一）、Maintenance cleaning project
1
Equipment shell Ensure the appearance of the shell, no
dust
Every day /
time
2 Width adjustment
optical axis
WD-40 can be used to prevent
embroidery oil clean, no debris
Every day /
time
3 Clean conveyor chain There is no electronic component,
paper tape and other sundries
Every day /
time
（二）、Oiling project
1
All ball nuts Lubricating grease (using grease
gun)
Times / month
2 Rotary bearing Lubricating grease (jet lubrication) Times / month
3 All guide bar, wire rod Grease (hand pouring lubrication) Times / month
3 PCB conveyor chain Lubricating grease (jet lubrication) Times / six
months
（三）、Adjustment project
1
PCB conveyor belt
(chain)
The inner track bearing is adjusted
when it is slack
Every
quarter /
time
2 Track width Is it consistent? Every
quarter /
time

11th
七、Equipment inspection
 Check the conveyor belt is too loose, keep the belt clean
 To keep the lifting platform and axis linear bearing cleaning
 Cloth or paper used to wipe dirty oil, then add the lubricating oil to the
ball screw
 To test all automatic and manual operation
 Transfer to test PCB is smooth
 To shut the power supply to the high lift, elevator checks has declined
 To check cylinder movement is smooth
 To check whether the wear track belt
 To check the photoelectric sensor, magnetic sensor is working properly

12th
八、Safety precautions
1. aspects of personal safety
1) Before starting the equipment, it is necessary to determine whether the on-site
personnel are in safe position.
2) Maintenance is not allowed in the operation of the equipment.
3) Equipment maintenance, should first determine the power switch, gas supply and
other power switch is closed, before it can be maintained.
4) During the operation of the equipment, the operator should not touch or touch the
parts of the equipment so as to avoid danger.
2. In terms of equipment safety
5) The equipment is fully automatic electronic control system, all control components,
PLC instruction contact, or mechanical input and output type equipment prohibited
unauthorized change.
6) The equipment is an irreversible device, power components, motor operation,
maintenance and care, please pay attention to power wiring and direction of
operation.
7) The manual switch and the automatic switch knob of each electromagnetic valve
are used in the forced switch of each electric box of the equipment. Unauthorized
use of the equipment without the permission of the person in charge of the
equipment is strictly prohibited.
8) In case of mechanical failure, the equipment should be shut down immediately
and notify the relevant personnel to repair.

Pcb buffer conveyor operation manual

More Related Content

Similar to Pcb buffer conveyor operation manual (20)

More from Shenzhen Southern Machinery Sales And Service Co., Ltd (20)

Recently uploaded (20)

Pcb buffer conveyor operation manual