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Prepared by:   Bestin V Kallely
               Karunya University
               M.Tech Mechanical
Engg.
               PR11ME1008
• Pneumatic controls are powered by compressed
  air.
• Pneumatic Process control are safer than
  Electronic and controller's, when used in
  Explosive atmosphere like Chemical or
  Petrochemical plats.
Closed Lop Control




1. Controller
2. Actuator
3. Measuring Device
(SP-Set Point, PV= Process variable)
• 1. Flapper Nozzle

• 2. Volume Booster

• 3. Force Balance Principle
Pneumatic controllers
• The heart of all pneumatic process control devices is a
  device to convert a small displacement into a pressure
  change.
• This displacement is based on the Flapper Nozzle.




         Simple Differential Pressure Transducer
• 2. Volume Booster
• When Pressure given as input then linearly
  related pressure as output is obtained with an
  ability to supply a large volume of air.
1. Air Relay
• An increase in input signal cause air to pas from
  the supply to the load, while a decreasing input
  signal cause air to vent from the load.
Pneumatic controllers
• The force from the feedback bellows match
  the force from the input signal bellows and
  output pressure directly proportional to
  (P1-P2)
From the figure 1, closed loop control
                      OP = K x ERROR
                         = K x ( SP – PV )
                            ( where K is Gain)




     Proportional only Controller ( Simplest Pneumatic Controller)
Pneumatic controllers
• Any output signal an error exist this error is called Offset
  Error.
Pneumatic controllers
Where D is Derivative Time ( User Adjustable)
Pneumatic controllers

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Pneumatic controllers

  • 1. Prepared by: Bestin V Kallely Karunya University M.Tech Mechanical Engg. PR11ME1008
  • 2. • Pneumatic controls are powered by compressed air. • Pneumatic Process control are safer than Electronic and controller's, when used in Explosive atmosphere like Chemical or Petrochemical plats.
  • 3. Closed Lop Control 1. Controller 2. Actuator 3. Measuring Device (SP-Set Point, PV= Process variable)
  • 4. • 1. Flapper Nozzle • 2. Volume Booster • 3. Force Balance Principle
  • 6. • The heart of all pneumatic process control devices is a device to convert a small displacement into a pressure change. • This displacement is based on the Flapper Nozzle. Simple Differential Pressure Transducer
  • 7. • 2. Volume Booster
  • 8. • When Pressure given as input then linearly related pressure as output is obtained with an ability to supply a large volume of air.
  • 10. • An increase in input signal cause air to pas from the supply to the load, while a decreasing input signal cause air to vent from the load.
  • 12. • The force from the feedback bellows match the force from the input signal bellows and output pressure directly proportional to (P1-P2)
  • 13. From the figure 1, closed loop control OP = K x ERROR = K x ( SP – PV ) ( where K is Gain) Proportional only Controller ( Simplest Pneumatic Controller)
  • 15. • Any output signal an error exist this error is called Offset Error.
  • 17. Where D is Derivative Time ( User Adjustable)