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Pharmaceutical pre-formulation
Fakhrul Ahsan, Ph.D.
Office: Room # 214
fakhrul.ahsan@ttuhsc.edu
I have used the above book, Pharmaceutical dosage forms: Tablets Volume 1 by
Lieberman et al. I may have used sentences directly the book. A large number of
pictures used in this note are from various websites, which I did not cite to avoid
clutters.
Learning objectives
1. Understand pharmaceutical formulations and pre-formulations
2. Appreciate the roles of various physicochemical parameters in
dosage form development.
3. Define and understand the following parameters:
 Solubility
 PKa
 Partition coefficient
 Dissolution
 Polymorphism
 Drug stability
 Particle size, shape and surface area
 Flow properties
 Compression properties
 Compatibility with excipients
 Hygroscopicity
Dosage forms
 Tablets
 Capsules
 Hard gelatin
 Soft gelatin
 Microcapsules
 Solutions
 Suppositories
 Injections
 Creams
 Ointments
 Eye drops
 Ear drops
 Nose drops
 Inhalers
 Sprays
 Transdermal
patches
 Emulsion
 Suspension
 Implants
 Lotions
 Inserts
 Powders
 Gels
 Pastes
 Granules
Pharmaceutical formulations
 A recipe or formula for a dosage form that
includes the following information
 Name and quantities ingredients
 Sequence of mixing the ingredients
 Processing steps
 A recipe for preparation of a drug product is
called formulation.
 A Pharmaceutical formulation contains
 One or more active ingredient (Drug)
 Many additives called excipients
Pharmaceutical pre-formulation
 Study the physical and chemical properties of a
drug substance alone and in combination with
excipients.
 The first step in the rational development of
dosage forms of a drug substance.
 Help develop stable and bioavailable dosage
forms that can be produced in large amount.
 You start pre-formulation after biological
screening and when you decide for moving
forward to clinical trials
Pre-formulation parameters
 Organoleptic Properties
 Purity
 Drug stability
 Particle size, shape and
surface area
 Solubility
 pH-solubility profile
 Solubilization
 Dissolution
 Partition coefficients
 Ionization constant
 Permeation across biological
membrane
 Crystal properties and
polymorphism
 Stability in the presence of
excipients
 Density
 Hygroscopicity
 Flowability
 Compactibility
 Wettability
 Potential hazards associated
with handling
Organoleptic properties
 These parameters can be perceived
by sense organ:
 Color
 Odor
 Taste
 Drug substances, in general, have characteristics color,
odor and taste.
 In pre-formulation step, you determine the organoleptic
properties.
 In case of unacceptable tastes and odors, you add
flavors and excipients
 You can add dyes to alleviate the unsightly and variable
color.
How do we test the taste?
 Electronic tongue
 A sensor device that can recognize, identify, and
discriminate tastes and flavors of various liquids
http://www.electronictongue.com/stand.html
Purity
 The presence of unwanted substances is not
desirable.
 Common impurities are
 Metals:
 Even a few parts per million may cause deleterious
effects on the dosage form.
 Synthetic intermediates:
 Maybe toxic or may not have therapeutic effects
 Slight impurity may affect the appearance of the
drug substance
Solubility
 The concentration of a solute in
a saturated solution at a certain
temperature.
 Solubility affects
 Bioavailability,
 Drug release rate
 Therapeutic efficacy.
 Determination of solubility
 Prepare a solution of the
material in a solvent by
adding an excess of the
material
 Shake the solution until an
equilibrium is established
 Quantitate the drug using an
analytical method
Solubilization
 The process that increases the solubility
 You can increase the solubility by adding a third
substance to the aqueous solution of a drug.
 Common solubilizers
 Organic solvents
 Surfactants
 Complexing agents.
 Need for solubilization
 If a drug has a solubility of 5 g/L, the dose is 500
mg, how much water would you need to solubilize a
single dose of the drug?
 We will need 100,000 liter water to solubilize this
drug
 Or we have to use other agents to solubilize the
drug.
The water volume of a pool 60 ft. long, 30 ft. wide and that slopes in depth from 3 ft. to 10 ft. is as
follows: 30 x 60 x ((10 + 3)/2) = 11,700 cubic ft. of water 11,700 x 7.5 = 87,750 gallons. =332,170 liters
pH-solubility profiles
 Solubility of acidic and
basic compounds depend
on the pH of the medium
 The solubility of a
compound is the sum of
the solubility of ionized
and unionized forms
 An acidic compound is
more soluble in a basic
solvent
 A basic compound is more
soluble in an acidic
solvent.
pH
Log
solubility
µmol/L)
Amphoteric drug
Basic drug
Acidic
drug
Ionization constant
 The equilibrium constant for the reaction in which a
weak acid or base is in equilibrium with its
conjugate base or acid in aqueous solution.
 Kb is the ionization constant of a base
 Ka is the ionization constant of an acid
 pKa = -log Ka
 The smaller the pKa, the stronger the acid,
 The Henderson-Hasselbalch equation can estimate
the ionized and un-ionized drug concentration at a
particular pH.
 For acidic compounds:
 pH = pKa + log ([ionized drug]/[un-ionized drug])
 For basic compounds:
 pH = pKa + log ([un-ionized drug]/[ionized drug])
Ionization constant
 Drug stability
 Drug instability may result from the gain or loss of a
proton by a substrate molecule
 An electronic rearrangement may reduce or increase the
reactivity of the molecule
 Drug activity
 Weakly acidic or basic drugs may exist in ionized or non-
ionized form or in a mixture of both.
 Drug absorption
 Absorption of a many of drugs depends on the ionization
constants.
 Non-ionized form of an acidic or basic drugs are soluble in
lipids and better absorbed via the lipoidal biological
membrane.
 Completely ionized drugs are absorbed poorly.
Let’s take the poll
►Solubility is an organoleptic property (T/F).
►Solubility of an acidic drug increases with the
increase in pH of the solution (T/F).
►Ionized form of a drug is likely to be better
absorbed from the GI tract.
►To solubilize a drug, we prepare a drug solution
using as much water as we need (T/F).
Dissolution
 The act of dissolving a
drug in a solvent or
biological fluid
 The rate of dissolution is
the rate at which a solid
dissolves into a solvent
 You can assess the extent
of absorption (In vitro) of
drugs from dosage forms
such as tablets and
capsules
 Low dissolution means
(usually) poor absorption
 Dissolution is the rate
limiting step for
absorption of poorly
soluble drug.
 Used as a surrogate for
bioavailability
Dissolution assay
 You place tablets or capsules
in a stainless steel wire
basket
 You rotate the basket at a
fixed speed
 Put the basket in the
dissolution medium contained
in a cylindrical vessel.
 Collect sample periodically
and analyze for drug content.
 Plot the amount of drug
against time.
http://www.youtube.com/watch?v=Eqz0X3y3vjs
Particle size, shape and surface
area
 A particle is any unit of matter having
defined physical diameter.
 Particle size should be controlled for
oral, parenteral and topical
formulations.
 Bioavailability of a drug substance
depends on particle size
 Flow properties for solid formulations
depends on particle size.
►Dissolution video
Particle size, shape and surface
area
 Decrease in particle size,
increases the surface area.
 Increased surface area,
increases solubility, dissolution
and bioavailability.
 Particle shapes affect the flow,
surface area and packing
properties of a powder.
Intact Chopped
Crystal properties and
polymorphism
 Polymorphism occurs
when a drug substance
exists in more than one
crystalline form with
different space lattice
arrangements.
 Properties that may vary
due to polymorphisms are
 Physical properties
(melting point)
 Solubility
 Rate of dissolution
Polymorphism affects bioavailability
and stability
 A more soluble and fast-dissolving
polymorph is preferred over poorly
soluble and slowly dissolving form
 Usually, only one polymorphic form is
thermodynamically stable at a given
temperature and pressure.
 The less stable forms converts to the
stable form with time
 Stable polymorph exhibits the highest
melting point, the lowest solubility, and
the maximum chemical stability.
Assessing of polymorphism
 Hot-stage microscopy
 Single-crystal X-ray
 X-ray powder diffraction
 Thermal analysis
Partition and distribution
coefficients
 Measures drug's lipophilicity and determines
drug’s ability to cross cell membranes.
 The ratio of concentration of a compound in the
two phases of a mixture of two immiscible
solvents at equilibrium
Po/w = (Coil/Cwater)equilibrium
 The rate of drug transfer for passively absorbed
drugs is directly related to the lipophilicity of the
molecule.
Partition coefficient (LogP)
 The ratio of concentrations of a unionized
compound between an aqueous and organic
solvent
 You can measure the partition coefficient of
ionizable solutes by adjusting the pH so that
compound remains predominantly in the un-
ionized form in the solvent.
Distribution coefficient (LogD)
 Log D is the ratio of the sum of the
concentrations of both ionized and
un-ionized form in octanol and
water
 You can measure the distribution
coefficient by adjusting pH with a
buffer that will remain unaffected
due to incorporation of the
compound
Determination of partition
coefficients
 Commonly determined using
an oil phase of octanol or
chloroform and water.
 When P is greater than 1,
drug is classified as lipophilic,
when it is less than 1, drug is
hydrophilic
Permeation across a biological membrane
 Drug permeability
 The rate of drug transport
across a biological membrane
is called drug permeability.
 Permeability provide
information regarding
absorption characteristics of
a drug.
 You can use cell or isolated
organs for the permeability
study
 Place drug in one side of the
membrane and stir the fluid
 Collect samples periodically
and analyze for the drug
content.
Drug permeation
Let’s take the poll
 Decrease in particle size , increases the surface
area and thus increase the drug absorption (T/F).
 Dissolution is the rate limiting step for absorption
of highly soluble drug (T/F).
 Drugs with a higher partition coefficient (Po/w>1) is
likely to be hydrophilic (T/F).
 Two polymorphs of a drug may have different
solubility (T/F).
Drug stability
 You have to investigate if a drug undergoes
degradation or loses its efficacy due to any
chemical or physical changes
 Stability dictates what excipients to be used,
storage condition, packaging and shelf-life of a
drug.
 Drug degradation may reduce the quantity of the
therapeutic agent in the dosage form.
 Toxic products may form during the decomposition
process.
 The physical appearance of the dosage may
change due to aging
Stability in the GI fluid
Drugs that degrade in the GIT is not
suitable for oral administration
Formulation should protect the drug from
degradation in the GIT
Orally unstable drugs are administered by
other routes of administration including
nasal, parenteral or pulmonary route.
Routes of drug degradation
 Hydrolysis or solvolysis
 Decomposes in the presence of solvents
 Oxidation
 React with atmospheric oxygen under the ambient
condition
 Photolysis
 Degrades in normal sunlight or room light
Routes of drug instability
 Dehydration
 Removal of water from the
molecule changes the
structure or physical
properties of the molecule.
 Isomerization
 Drugs convert into their
optical or geometrical
isomers. e.g. epinephrine
Hygroscopicity
 Hygroscopic substances
 Absorb moistures from the air
 Deliquescent substances
 Absorb moisture from the air to the extent that they
liquefy partially or wholly
 Efflorescent substances
 Substances become powdery and liberate their water of
crystallization
 Drugs that possess any of these physical properties may
not be suitable for solid dosage forms.
Wettability
The tendency of a drug to get wet when it
comes in contact with the solvent
Influence the drug granulation process,
penetration of dissolution fluids into tablets
and granules, solubility and dispersibility
Sodium dodecyl sulfate (SDS) increases
wettability
Let’s take the poll
 The presence of water causes solvolysis (T/F).
 In dehydration, drugs absorb molecules of water
from the atmosphere (T/F).
 Deliquescent substances become powdery by
releasing the water of crystallization (T/F).

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Preformulation 2020 Sakai.ppt

  • 1. Pharmaceutical pre-formulation Fakhrul Ahsan, Ph.D. Office: Room # 214 fakhrul.ahsan@ttuhsc.edu I have used the above book, Pharmaceutical dosage forms: Tablets Volume 1 by Lieberman et al. I may have used sentences directly the book. A large number of pictures used in this note are from various websites, which I did not cite to avoid clutters.
  • 2. Learning objectives 1. Understand pharmaceutical formulations and pre-formulations 2. Appreciate the roles of various physicochemical parameters in dosage form development. 3. Define and understand the following parameters:  Solubility  PKa  Partition coefficient  Dissolution  Polymorphism  Drug stability  Particle size, shape and surface area  Flow properties  Compression properties  Compatibility with excipients  Hygroscopicity
  • 3. Dosage forms  Tablets  Capsules  Hard gelatin  Soft gelatin  Microcapsules  Solutions  Suppositories  Injections  Creams  Ointments  Eye drops  Ear drops  Nose drops  Inhalers  Sprays  Transdermal patches  Emulsion  Suspension  Implants  Lotions  Inserts  Powders  Gels  Pastes  Granules
  • 4. Pharmaceutical formulations  A recipe or formula for a dosage form that includes the following information  Name and quantities ingredients  Sequence of mixing the ingredients  Processing steps  A recipe for preparation of a drug product is called formulation.  A Pharmaceutical formulation contains  One or more active ingredient (Drug)  Many additives called excipients
  • 5. Pharmaceutical pre-formulation  Study the physical and chemical properties of a drug substance alone and in combination with excipients.  The first step in the rational development of dosage forms of a drug substance.  Help develop stable and bioavailable dosage forms that can be produced in large amount.  You start pre-formulation after biological screening and when you decide for moving forward to clinical trials
  • 6. Pre-formulation parameters  Organoleptic Properties  Purity  Drug stability  Particle size, shape and surface area  Solubility  pH-solubility profile  Solubilization  Dissolution  Partition coefficients  Ionization constant  Permeation across biological membrane  Crystal properties and polymorphism  Stability in the presence of excipients  Density  Hygroscopicity  Flowability  Compactibility  Wettability  Potential hazards associated with handling
  • 7. Organoleptic properties  These parameters can be perceived by sense organ:  Color  Odor  Taste  Drug substances, in general, have characteristics color, odor and taste.  In pre-formulation step, you determine the organoleptic properties.  In case of unacceptable tastes and odors, you add flavors and excipients  You can add dyes to alleviate the unsightly and variable color.
  • 8. How do we test the taste?  Electronic tongue  A sensor device that can recognize, identify, and discriminate tastes and flavors of various liquids http://www.electronictongue.com/stand.html
  • 9. Purity  The presence of unwanted substances is not desirable.  Common impurities are  Metals:  Even a few parts per million may cause deleterious effects on the dosage form.  Synthetic intermediates:  Maybe toxic or may not have therapeutic effects  Slight impurity may affect the appearance of the drug substance
  • 10. Solubility  The concentration of a solute in a saturated solution at a certain temperature.  Solubility affects  Bioavailability,  Drug release rate  Therapeutic efficacy.  Determination of solubility  Prepare a solution of the material in a solvent by adding an excess of the material  Shake the solution until an equilibrium is established  Quantitate the drug using an analytical method
  • 11. Solubilization  The process that increases the solubility  You can increase the solubility by adding a third substance to the aqueous solution of a drug.  Common solubilizers  Organic solvents  Surfactants  Complexing agents.  Need for solubilization  If a drug has a solubility of 5 g/L, the dose is 500 mg, how much water would you need to solubilize a single dose of the drug?  We will need 100,000 liter water to solubilize this drug  Or we have to use other agents to solubilize the drug. The water volume of a pool 60 ft. long, 30 ft. wide and that slopes in depth from 3 ft. to 10 ft. is as follows: 30 x 60 x ((10 + 3)/2) = 11,700 cubic ft. of water 11,700 x 7.5 = 87,750 gallons. =332,170 liters
  • 12. pH-solubility profiles  Solubility of acidic and basic compounds depend on the pH of the medium  The solubility of a compound is the sum of the solubility of ionized and unionized forms  An acidic compound is more soluble in a basic solvent  A basic compound is more soluble in an acidic solvent. pH Log solubility µmol/L) Amphoteric drug Basic drug Acidic drug
  • 13. Ionization constant  The equilibrium constant for the reaction in which a weak acid or base is in equilibrium with its conjugate base or acid in aqueous solution.  Kb is the ionization constant of a base  Ka is the ionization constant of an acid  pKa = -log Ka  The smaller the pKa, the stronger the acid,  The Henderson-Hasselbalch equation can estimate the ionized and un-ionized drug concentration at a particular pH.  For acidic compounds:  pH = pKa + log ([ionized drug]/[un-ionized drug])  For basic compounds:  pH = pKa + log ([un-ionized drug]/[ionized drug])
  • 14. Ionization constant  Drug stability  Drug instability may result from the gain or loss of a proton by a substrate molecule  An electronic rearrangement may reduce or increase the reactivity of the molecule  Drug activity  Weakly acidic or basic drugs may exist in ionized or non- ionized form or in a mixture of both.  Drug absorption  Absorption of a many of drugs depends on the ionization constants.  Non-ionized form of an acidic or basic drugs are soluble in lipids and better absorbed via the lipoidal biological membrane.  Completely ionized drugs are absorbed poorly.
  • 15. Let’s take the poll ►Solubility is an organoleptic property (T/F). ►Solubility of an acidic drug increases with the increase in pH of the solution (T/F). ►Ionized form of a drug is likely to be better absorbed from the GI tract. ►To solubilize a drug, we prepare a drug solution using as much water as we need (T/F).
  • 16. Dissolution  The act of dissolving a drug in a solvent or biological fluid  The rate of dissolution is the rate at which a solid dissolves into a solvent  You can assess the extent of absorption (In vitro) of drugs from dosage forms such as tablets and capsules  Low dissolution means (usually) poor absorption  Dissolution is the rate limiting step for absorption of poorly soluble drug.  Used as a surrogate for bioavailability
  • 17. Dissolution assay  You place tablets or capsules in a stainless steel wire basket  You rotate the basket at a fixed speed  Put the basket in the dissolution medium contained in a cylindrical vessel.  Collect sample periodically and analyze for drug content.  Plot the amount of drug against time. http://www.youtube.com/watch?v=Eqz0X3y3vjs
  • 18. Particle size, shape and surface area  A particle is any unit of matter having defined physical diameter.  Particle size should be controlled for oral, parenteral and topical formulations.  Bioavailability of a drug substance depends on particle size  Flow properties for solid formulations depends on particle size. ►Dissolution video
  • 19. Particle size, shape and surface area  Decrease in particle size, increases the surface area.  Increased surface area, increases solubility, dissolution and bioavailability.  Particle shapes affect the flow, surface area and packing properties of a powder. Intact Chopped
  • 20. Crystal properties and polymorphism  Polymorphism occurs when a drug substance exists in more than one crystalline form with different space lattice arrangements.  Properties that may vary due to polymorphisms are  Physical properties (melting point)  Solubility  Rate of dissolution
  • 21. Polymorphism affects bioavailability and stability  A more soluble and fast-dissolving polymorph is preferred over poorly soluble and slowly dissolving form  Usually, only one polymorphic form is thermodynamically stable at a given temperature and pressure.  The less stable forms converts to the stable form with time  Stable polymorph exhibits the highest melting point, the lowest solubility, and the maximum chemical stability.
  • 22. Assessing of polymorphism  Hot-stage microscopy  Single-crystal X-ray  X-ray powder diffraction  Thermal analysis
  • 23. Partition and distribution coefficients  Measures drug's lipophilicity and determines drug’s ability to cross cell membranes.  The ratio of concentration of a compound in the two phases of a mixture of two immiscible solvents at equilibrium Po/w = (Coil/Cwater)equilibrium  The rate of drug transfer for passively absorbed drugs is directly related to the lipophilicity of the molecule.
  • 24. Partition coefficient (LogP)  The ratio of concentrations of a unionized compound between an aqueous and organic solvent  You can measure the partition coefficient of ionizable solutes by adjusting the pH so that compound remains predominantly in the un- ionized form in the solvent.
  • 25. Distribution coefficient (LogD)  Log D is the ratio of the sum of the concentrations of both ionized and un-ionized form in octanol and water  You can measure the distribution coefficient by adjusting pH with a buffer that will remain unaffected due to incorporation of the compound
  • 26. Determination of partition coefficients  Commonly determined using an oil phase of octanol or chloroform and water.  When P is greater than 1, drug is classified as lipophilic, when it is less than 1, drug is hydrophilic
  • 27. Permeation across a biological membrane  Drug permeability  The rate of drug transport across a biological membrane is called drug permeability.  Permeability provide information regarding absorption characteristics of a drug.  You can use cell or isolated organs for the permeability study  Place drug in one side of the membrane and stir the fluid  Collect samples periodically and analyze for the drug content. Drug permeation
  • 28. Let’s take the poll  Decrease in particle size , increases the surface area and thus increase the drug absorption (T/F).  Dissolution is the rate limiting step for absorption of highly soluble drug (T/F).  Drugs with a higher partition coefficient (Po/w>1) is likely to be hydrophilic (T/F).  Two polymorphs of a drug may have different solubility (T/F).
  • 29. Drug stability  You have to investigate if a drug undergoes degradation or loses its efficacy due to any chemical or physical changes  Stability dictates what excipients to be used, storage condition, packaging and shelf-life of a drug.  Drug degradation may reduce the quantity of the therapeutic agent in the dosage form.  Toxic products may form during the decomposition process.  The physical appearance of the dosage may change due to aging
  • 30. Stability in the GI fluid Drugs that degrade in the GIT is not suitable for oral administration Formulation should protect the drug from degradation in the GIT Orally unstable drugs are administered by other routes of administration including nasal, parenteral or pulmonary route.
  • 31. Routes of drug degradation  Hydrolysis or solvolysis  Decomposes in the presence of solvents  Oxidation  React with atmospheric oxygen under the ambient condition  Photolysis  Degrades in normal sunlight or room light
  • 32. Routes of drug instability  Dehydration  Removal of water from the molecule changes the structure or physical properties of the molecule.  Isomerization  Drugs convert into their optical or geometrical isomers. e.g. epinephrine
  • 33. Hygroscopicity  Hygroscopic substances  Absorb moistures from the air  Deliquescent substances  Absorb moisture from the air to the extent that they liquefy partially or wholly  Efflorescent substances  Substances become powdery and liberate their water of crystallization  Drugs that possess any of these physical properties may not be suitable for solid dosage forms.
  • 34. Wettability The tendency of a drug to get wet when it comes in contact with the solvent Influence the drug granulation process, penetration of dissolution fluids into tablets and granules, solubility and dispersibility Sodium dodecyl sulfate (SDS) increases wettability
  • 35. Let’s take the poll  The presence of water causes solvolysis (T/F).  In dehydration, drugs absorb molecules of water from the atmosphere (T/F).  Deliquescent substances become powdery by releasing the water of crystallization (T/F).