preventing and eliminating muda.pptx in apparel industry

1. Level - 3 fashion design student ELIMINATE & PREVENT MUDA

2. Content 1)The concept of MUDA/Waste 2)Methods for categorizing types of Muda 3)MUDA identification 4)Elimination of Muda 5)Methods for Muda prevention

3. 1) The concept of Muda What is Value? Value is defined by your customer. There are two types of Customers:- -Internal customer -External customer Then Value is the activity/effect what the customer exactly is going to pay for/needs.

4. What is Waste/MUDA? • Waste/MUDA is any activity of workers/machines which consumes resources such as money, time, energy, materials, etc without adding value. • Waste or muda is anything that does not have value or does not add value. • Waste is something the customer will not pay for.

5. What is Waste? • There are two types of wastes: obvious wastes and hidden wastes. • It is important to uncover and eliminate the latter since they are usually bigger. • Wastes take the shape of an iceberg, the tip consists of the obvious wastes while the seen bulk under the water contain the hidden wastes. • Wastes are not necessarily ugly, and most are outside the waste can!

6. cont.. • Waste can be in the form of unnecessary output, input, or processing. • It can be in the form of materials, stocks, equipment,facilities, manhours, utilities, documents, expenses, motion, and other activities that do not add value

7. The steps to effective waste elimination are: 1. Make waste visible. 2. Be conscious of the waste. 3. Be accountable for the waste. 4. Measure the waste. 5. Eliminate or reduce the waste

8. cont.. • In other words, before one can stop waste, he should able to see it, recognize it as waste, identify who is responsible, and finally appreciate its size and magnitude. • Waste that is not seen cannot be eliminated. • When something is denied as waste, it also cannot be stopped.

9. cont.. • When one refuses to accept responsibility for the waste, then he will not eliminate it. • Finally, when the waste is not measured, people may think it is small or trivial and therefore will not be motivated to stop it. • As the saying goes “What is not measured, is not improved”.

10. Muda, Mura, Muri • Aside from “muda” or wastes, the lean system also attacks and avoids “mura” or overload or overburden and “muri” or unevenness. • Mura refers more specifically to overloading an equipment, facility, or human resource beyond its capacity. • This undue stress may cause downtime, defects, delays, and even disasters. • Muri refers to unevenness in production volume

11. The main elements of KAIZEN management • Quality (Customer) Safety • Cost (Company) Morale • Delivery(Customer) • QCD is the source of • productivity improvement

12. What are the seven types of wastes or “muda”? • A lean system declares war on wastes or “muda”. These wastes are classified into 7 types: 1. Over-production waste 2. Processing waste 3. Transport waste 4. Waiting-time waste 5. Inventory waste 6. Motion waste 7. Defects

14. The concept of cost Cost minimization • Determination of the sales price of the product Sales price=(manufacturing)cost + profit • Manufacturing cost=(material + labor + facility + utility + others)cost

15. C O S T M I N I M I Z E Better Quality On time Delivery Higher Profit Profit=Price- Cost ምን ይሻላል??? CUSTOMER የትም ፍጭው ዱቄቱን አምጭው Reasonable Price 15

16. Unit of Competence: Prevent and Eliminate MUDA

preventing and eliminating muda.pptx in apparel industry

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