Process automation networks with PROFIBUS and PROFINET - Karsten Schneider, PI Chairman
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The document discusses the implementation and benefits of process automation networks using PROFIBUS and PROFINET technologies. It emphasizes high availability, flexibility, and redundancy in operation to minimize production loss costs, while also highlighting advancements like the PA Profile 4 and Ethernet-APL for improved integration and exchange of devices. The future of these technologies includes better usability, scalability, and integration into Industry 4.0 frameworks.
Process automation networks with PROFIBUS and PROFINET - Karsten Schneider, PI Chairman
- 1. Karsten Schneider, PI Chairman Process Automation networks with PROFIBUS and PROFINET
- 2. 2PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET Essential requirements in Process Automation High availability and flexibility for changes Availability Continuous operation for many years Any stop = Loss of production = High costs Redundancy Single failures shall not take down the process Redundancy increases availability Scalable redundancy through the entire system Changes during operation Continuous modification of plants during operation Add new or change existing automation functions © 2019
- 3. 3PROFIBUS Nutzerorganisation e.V. (PNO) Digital on the last mile PROFIBUS PA Field Devices PROFIBUS PA Suitable for hazardous areas Communication and bus-powering Process automation topologies Image © Endress+Hauser Future-ProofState-of-the-Art NE107 diagnostics Remote configuration Easy device exchange with PA Profile Investment protection through proxies FDI technology Link/Coupler © 2019 Process Automation networks with PROFIBUS and PROFINET
- 4. 4PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET Process Automation: PROFIBUS DP and PA Operator Engineering Controller PROFIBUS DP Plant Access Point Classic I/O MCC1 PROFIBUS DP Field Devices Remote I/O 1 MCC: Motor Control Center Plant Asset Management Controller PROFIBUS PA Field Devices Link/Coupler PROFIBUS PA Ethernet © 2019
- 5. 5PROFIBUS Nutzerorganisation e.V. (PNO) 5PROFIBUS Nutzerorganisation e.V. Process Automation networks with PROFIBUS and PROFINET Image © Siemens AG Digitalization in the field well done! Thanks, see you next time? © 2019
- 6. 6PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET Process Automation: Next step into the Future Integration of process data into supply chains Plant Asset Management Industrie 4.0 / IIoT Better usability Better scalability & diagnostics Room for improvement © 2019
- 7. 7PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET PROFINET – Where to start from Operator Engineering Controller PROFIBUS DP Plant Access Point Classic I/O MCC1 PROFIBUS DP Field Devices Remote I/O 1 MCC: Motor Control Center Plant Asset Management Controller PROFIBUS PA Field Devices Link/Coupler PROFIBUS PA Ethernet © 2019
- 8. 8PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET PROFINET in Process Automation Flexible Platform available today Plant Access Point Operator Engineering Plant Asset Management Controller Classic I/O MCC1 PROFIBUS PA Field DevicesPROFINET Field Devices PROFIBUS PA Controller Ethernet Ethernet ProxySwitchRemote I/O © 2019
- 9. 9PROFIBUS Nutzerorganisation e.V. (PNO) Flexible, powerful, reliable communication Seamless redundancy / availability approach Configuration during operation NE107 diagnostics and NE131 device standard parameters Easy device replacement with PA Profile 4 Many more … - all covered by standards and profiles Image © Siemens AG PROFINET in Process Automation More than just a new Standard © 2019 Process Automation networks with PROFIBUS and PROFINET
- 10. 10PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET PA Profile 4 – Released First PA Profile for PROFINET Extensively based on customer feedback Unifies device integration and behavior PA Profile 4 is optional Benefits Vendor neutral profile mode Standard parameter set according to NE131 Diagnostics according to NE107 Semantic IDs & fixed positions of information for big data and/or IIoT applications Easy device exchange (Backwards compatibility) © 2019
- 11. 11PROFIBUS Nutzerorganisation e.V. (PNO) 11PROFIBUS Nutzerorganisation e.V. Process Automation networks with PROFIBUS and PROFINET PROFIBUS PA forever? I want Ethernet everywhere! Image © Endress+Hauser© 2019
- 12. 12PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET PROFINET – Solution Platform for Process Automation (Tomorrow) Plant Access Point Operator Engineering Plant Asset Management ControllerController „2-wire“ PROFINET Field Devices for Hazardous Areas Power Switch Ethernet APL Ethernet Ethernet Classic I/O MCC1 PROFIBUS PA Field Devices Proxy PROFINET Field Devices SwitchRemote I/O PROFIBUS PA © 2019
- 13. 13PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET © 2019 Ethernet to the Field Improve the Value Generated by your Process Plant by Using the Single Physical Layer for the Future: Ethernet-APL A cooperation between:
- 14. 14PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET Just another Physical Layer: The ISO/OSI Model © 2019 APL Fast-Ethernet Gigabit 1: Physical Layer 2: Data Link Layer 3: Network Layer 4: Transport Layer 5-7: Session/ Presentation/ Application Layer IP TCP Ethernet Ethernet/IP, HART-IP, OPC UA, PROFINET, http, … APL is one of many physical layers Higher layers operate independent of the physical layer WIFI …
- 15. 15PROFIBUS Nutzerorganisation e.V. (PNO) Ethernet in Plants with Hazardous Areas
- 16. 16PROFIBUS Nutzerorganisation e.V. (PNO) Parameter Specification Standards IEEE 802.3 (10BASE-T1L), IEC 60079 Power supply output (Ethernet APL power switch) Up to 60 W Switched network Yes Redundant cable and switches Optional Reference cable type for intrinsic safety IEC 61158-2, Type A Maximum trunk length 1000 m / into Zone 1, Div. 2 Maximum spur length 200 m / into Zone 0, Div. 1 Speed 10 Mbps, full-duplex Hazardous area protection: Inspired by fieldbus For all zones and divisions. With optional intrinsic safety at the device Specifications for Ethernet-APL
- 17. 17PROFIBUS Nutzerorganisation e.V. (PNO) Milestones and General Timeline IEEE 802.3cg Task Force: Enhancements to IEEE completed Industrial Ethernet specifications updated First infrastructure and field devices expected to be available 20202019 2021 IEC: New work item proposal for TS
- 18. 18PROFIBUS Nutzerorganisation e.V. (PNO) Process Automation networks with PROFIBUS and PROFINET Summary – PROFINET Solution Platform for Process Automation Image © Vogel Communications Group GmbH & Co. KG High availability Configuration during operation Flexible network and / or System Redundancy Certified interoperability Easy device replacement Efficient maintenance Ethernet to the field is our vision (APL) © 2019
- 19. Karsten Schneider, PI Chairman Thank you. Time for your questions! Unrestricted