Process Ready Pipe
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Dekoron Unitherm invented pre-insulated pipe and tubing in 1962 and introduced their next-generation 6200-BPE system. The 6200-BPE offers major advantages over field fabrication like lower installed costs through reduced waste and labor. It uses aerogel insulation, white PVC jacketing, and molded covers for fittings to provide a maintenance-free, impact resistant insulated piping system.
![Materials of
Construction
6200-BPE
• Tubing
• ASTM A-270 Tubing
• SF-1 thru SF-6
• Rath Gibson
• United Industries
• Insulation
• Aspen Aerogel
Insulation
• 2250 [0°F to 400°F]
• XT [400°F to 1,100°F]
• Cryogel [0°F to -350°F]
• Jacketing
• White Extruded PVC
• Class A Fire Retardant
• Low Temperature](https://image.slidesharecdn.com/6200bpe-processreadysystem8-25-140825135319-phpapp01/85/Process-Ready-Pipe-5-320.jpg)
Process Ready Pipe
- 1. Dekoron Unitherm Introduction 6200-BPE Process Ready Tubing & Pipe System
- 2. Company History • Founded in 1962 Dekoron Unitherm is the inventor and world leader in the manufacturer of pre-insulated & heat traced tubing and pipe for industrial applications • Dekoron Unitherm became part of The Marmon Group in 1999, The Marmon Group was founded in 1953 & is named after the Marmon Motor Company • Marmon became part of Berkshire Hathaway in 2008
- 3. 6200-BPE The Next Generation in Insulated Tubing for the Pharmaceutical & Food Industries Features & Benefits • Reduced • OD – 30% to 50% • Weight - 10% to 30% • Bend Radius – 35% to 40% • Improved • Chloride SCC resistance • Fill of support trays & race ways • Hydrophobic insulation
- 4. 6200-BPE Process Ready System Offers major Advantages over Field Fabrication of sanitary tubing ½” to 3” FR white PVC jacket • Lower Installed Cost • By reducing waste • By greatly reducing field labor • Pre-Engineered System • Has more efficient heat transfer • Has consistent thermal characteristics • Improved Scheduling • By reducing craft interference • By greatly reducing or eliminating the need for an insulation contractor • Maintenance Free • Molded & Insulated fitting covers • Eliminate moisture egress • Are impact & chemically resistant • Install in minutes
- 5. Materials of Construction 6200-BPE • Tubing • ASTM A-270 Tubing • SF-1 thru SF-6 • Rath Gibson • United Industries • Insulation • Aspen Aerogel Insulation • 2250 [0°F to 400°F] • XT [400°F to 1,100°F] • Cryogel [0°F to -350°F] • Jacketing • White Extruded PVC • Class A Fire Retardant • Low Temperature
- 6. 6200-BPE Benefits of Bending • Reduced Rouging • by reducing number of field welds thus reducing number of Heat Affected Zones • Eliminate the cost of elbows & 2 orbital welds
- 7. 6200-BPE Hangers & Supports • No cutting or patching around supports • Sized for use with standard Behringer hangers & supports
- 8. 6200-BPE Joint/Splice Kits 6200-BPE Process Ready Tubing and Pipe is furnished in 20 foot sticks which can be cut & welded in the field using standard equipment. Joints are insulated using our 6200-BPE Splice Kit.
- 9. 6200-BPE Molded & Insulated Covers • Molded & Insulated fitting covers • Eliminate moisture egress • Are impact & chemically resistant • Install in minutes
- 10. 6200-BPE Installed Cost Comparison 2” x .065” A-270 Tubing • ID = RA-20 • S-2 Packaging •6200-BPE Pre-insulated • 4mm of Aerogel • 80mil White FR-PVC Jacket •Field Fabrication • 2” thick Fiberglass Pipe Sections • FR-PVC Cut & Curl Jacket • Pins & Caulking •Union Field labor • $60.00/man-hour •Does not include Scaffolding •Does not include Mobilization & Demobilization charges
- 11. 6200-BPE Conclusion The 6200-BPE Process Ready Tubing and Pipe System is the 21st century answer to all your insulated hot and cold tubing needs