Project engineer C.V.
- 1. CURRICULUM VATAE Nikhil Thawkar Mob: +91 7875015986 Senior executive (projects and plant maintenance) Email ID: Nikhil.thawkar99@gmail.com Pune, India 411017 MECHANICAL ENGINEERING PROFESSIONAL- PROJECTS AND MAINTENANCE Over 10 Years of Pioneering in Delivering Optimal Results in High-growth Environments through Initiatives that exceed Operation Performance Targets and Measurable Outcomes. KEY SKILLS Certificate of – Piping design and construction Certificate of - Internal Quality Audit and Training ISO9001:2015,EMS14001:2015 & OHSAS 18001 :2015 shree/ISO/ 1612 Proficiency Certificate of – Advance welding TIG,MIG/CO2 ,High pressure pipe by AVTS Responsible for statutory and legal compliances, interaction with factory inspector. Knowledge piping design and construction, code of ASTM, API, ASME, piping structure, and their supports, PDMS piping layout, knowledge of CEASER software. Site piping, Structure , NDT, Loop clearance, Mechanical clearance, Site and Shop fabrication, erection, pneumatic & hydro tests of piping projects for with all safety parameters. Competency certificate – Environment statement & common hazardous waste storage and disposal facility by Maharashtra pollution control board. PROFESSIONAL EXPERIENCE TATA BLUE SCOPE STEEL LIMITED May’2012 till date SENIOR EXECUTIVE (MAINTENANCE AND PROJECT) (reporting to Production GM) TATA BLUESCOPE STEEL LTD is a joint venture company of Tata Steel and Blue Scope Steel (Australia) with its central plant at Pune. It is in the manufacturing of Pre Engineered Steel Buildings. It fabricates Beams, Columns, and Rafters for Industrial Buildings. The annual Turnover of the company is 800 Cr. Job Responsibilities Maintenance engineers work with other professionals in order to improve production facilities, reduce the incidence of costly breakdowns and develop strategies to improve overall reliability and safety of plant, personnel and production processes. Taking tool box meeting for safety, quality ,environment, Interaction with other Departments like, operation, Purchase, Design and detailing, quality and Construction, vendor development for overall improvement & to achieve target. Handling of (SAP application ) to fill the daily, material requisition ,service P.R vendor development Adept at controlling production activity on the shop floor, solve production related problems and guiding
- 2. Follow up of daily check list ,preventive maintenance schedule, predictive maintenance schedule, break down maintenance, spare part management, improvement projects, legal statuary work , calibration of equipment Break down follow up, and its corrective and preventive action (CAPA) also introduce in 8 D metrology. Responsible for MTTR /MTBF Management information system , weekly review meeting Responsible person for MPCB consent condition& its renewal. Environment statement like form no I, & V Knowledge of CHWTSDF ( common hazardous waste treatment storage and disposal facility ) and its all category ,form no IV, Material safety data sheet ( MSDS) Knowledge and planner of legal and statutory compliances, internal inspection form no XI & XIII Weekly review meeting with G.M. and A.V.P discussion of problem and solution over it , control action and closing action Achievements: Full penetration weld at Flange splicing line machine. The maximum thickness penetration achieved up to 12mm.There is benefit in manual welding section & less defect for FY 2015 -16. Co2 Gas flow meter on FCAW welding machine & monitoring on weekly basis. Reduction of holes related site claim by introducing the systematic approach to the verification & clearance for the further process. Benefit observed on rework & reduced site complaints. Revamping of shot blasting machine, improve overall efficiency, achieve surface finish SA 2.5 Re arrange the plant equipment and machinery, cable tray, successful erection and commissioning of machinery in order to improve production flow. Within required man hour and time. 2. AL JAZEERA STEEL s.a.o.g. sultanate of Oman. Jan’2010 till Nov’ 2011 EXECUTIVE (MAINTENANCE AND PROJECT) (reporting senior manager) Key Products: angle, bar, channel, flat, round, square, railways Al Jazeera steels merchant bar mill having capacity 300000 ton year .product is rounds, squares, railway lines Angles, channels, flats, at various sizes Advance gas fire furnace having capacity of billet size 150*150*6000mm JOB RESPONSIBILITY: Demonstrated ability to manage human, machinery and material resources. Plant layouts towards the achievement of stated objectives, to plan and manage work programmers and to lead, motivate and provide effective guidance to a team of professional staff. Handling of (ORACLE APPS) to fill the daily, maintenance and project requisition slip, place move orders to Adept at controlling production activity on the shop floor, solve production related problems and guiding Implementation of 5S in the company to improve the productivity. Making a report over it Overhauling & assembly of all mill & bearing equipment / accessories. Knowledge of hydraulic press ,pipe bending m/c, band saw m/c lathe ,VMC m/c Attending breakdown & shut down maintenance & modification work.
- 3. Knowledge of ASTM, ASME, API, and their implementation in pipelines, support and structures. Hydraulic and pneumatic testing of valves, cylinders ,actuators problem rectification ,analysis& solution over it Fabrication of pipes 2G, 3G, line for existing equipment &new working line. Small type of modification work to improve productivity. Erection & commissioning of small machinery Achievements: Site- SOHAR GAS PIPELINE oman Project: Site piping for walking hearth furnace (dia 2 in. to 36 in) fabrication, inspection, NDT, loop clearance, hydro tests, etc. Responsibilities included fabrication of piping (dia 30”-36”) & supports, hot tapping (24 in.) installation and commissioning of pumps, gas coolers, etc. NDT check of piping, mechanical clearance of loops, joint history records, final documentation, etc 3. INDIAN SEAMLESS METAL TUBES LTD ( Jejuri - Pune) Oct’2007 till Dec’2009 Shift supervisor– (Maintenance and pipelines Department) ( Reporting to manager) ISMT having capacity 40 ton/ hr .raw material ranges from dia. 25 to diameter 160 for seamless pipes .Company well known for rolling hard material T-90 , for petroleum pipeline B 31.3 and for thermal power plant pipeline B31.1 raw material rolled along with heat treatment ,and annealing. JOB RESPONSIBILITY Responsible for preventive, predictive and breakdown maintenance activities & trouble shooting of Overall Plant & Machineries like hot rolling mill , Walking hearth furnace USRM DSRM, compressors ,Straighten machines Minimized the breakdown of machine, optimum utilization of machine. Spare parts management for critical and non critical equipments Analysis, rectification and modification of existing equipment, and machineries. Installation and commissioning of machineries. Managing workmen to achieve a day to day target. Instruct personnel in good housekeeping and safety practices. Maintaining the quality standard as per requirement. Weekly meeting with HOD’s of inter departments to reach the monthly target. 4. UTTAM GALVA STEEL LTD ( RAIGAD- MUMBAI) july’2006 till Dec’2009 TRAINEE TO SHIFT ENGINEER– (Maintenance Department) ( Reporting to Shift supervisor) Uttam Galva Steels Limited is one of the largest manufacturers of cold rolled steel ("CR") and galvanized steel (GP) in Western India. Company having 20 hi, 4 hi , 6hi , skin pass, TLL , Line JOB RESPONSIBILITY Attending preventive maintenance, break down of machines Ensures that all log books are well maintained. To do regular walk-by inspections, identification of abnormality of machines.
- 4. Machines parameter checking like oil level, temperature, flow, pressure, etc. If any abnormality reporting to senior. Implementation of Good housekeeping practices and ensure that all maintenance floors are maintained neat and clean. EDUCATIONAL & PROFESSIONAL CREDENTIALS POST GRADUATION ( PART TIME) PIPING DESIGN AND CONSTRUCTION - 2008 Trinity academy of professional training Pune GRADE “ A” BACHELOR OF MECHANICAL ENGINEERING - 2006 Babasaheb Naik College of Engg .Pusad, Amravati University; accredited A grade, Attained 64.00% DIPLOMA IN MECHANICAL ENGINEERING – 2003 V.Y.W.'S. POLYTECHNIC (BADNERA RAILWAY) M.S.B.T.E.; Attained 60.00% I hereby declare that all the information given above is correct to the best of my knowledge Place: Pune (INDIA) Nikhil C. Thawkar Date:05/01/2017 Passport No.H6232091