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Quality Target Product Profile (QTPP )
                 And
      Critical Quality Attributes
 Presentation prepared by Drug Regulations – a not for
 profit organization. Visit www.drugregulations.org for
              the latest in Pharmaceuticals.




                             www.drugragulations.org      1
Product Profile      Quality Target Product Profile (QTPP)


     CQA’s            Determine “potential” critical quality attributes (CQAs)


Risk Assessments      Link raw material attributes and process parameters to
                       CQAs and perform risk assessment
  Design Space        Develop a design space (optional and not required)


Control Strategy      Design and implement a control strategy

    Continual         Manage product lifecycle, including continual
  Improvement
                       improvement


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Product Profile



     CQA’s
                      This presentation Part III of the
Risk Assessments       series “QbD for Beginners” covers
                       basic aspects of
  Design Space
                       ◦ Quality Target Product Profile (QTPP) and
Control Strategy       ◦ Critical Quality attributes.

    Continual
  Improvement




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Dissolution ?



                                         Dose ?


                                          Appearance ?
Content
Uniformity ?        Hardness ?


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   The QTPP is an essential element of a QbD approach and
    forms the basis of design for the development of the
    product
   It describes the design criteria for the product, and should
    therefore form the basis for development of the
    ◦ CQAs,
    ◦ CPPs, and
    ◦ Control strategy
   The QTPP provides an understanding of what will ensure
    the quality, safety, and efficacy of a specific product for
    the patient and is a starting point for identifying the CQAs.



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A prospective summary of
the quality characteristics of
a drug product that ideally
will be achieved to ensure the
desired quality, taking into
account safety and efficacy of
the drug product : ICH Q8
(R2)



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By beginning with the end in
mind, the result of development
  is a robust formulation and
manufacturing process with an
acceptable control strategy that
ensures the performance of the
          drug product



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   Considerations for the quality target product profile could
    include:
    ◦ Intended use in clinical setting, route of administration, dosage
      form, delivery systems;
    ◦ Dosage strength(s);
    ◦ Container closure system;
    ◦ Therapeutic moiety release or delivery and attributes affecting
      pharmacokinetic characteristics (e.g., dissolution, aerodynamic
      performance)appropriate to the drug product dosage form being
      developed;
    ◦ Drug product quality criteria (e.g., sterility, purity, stability and
      drug release) appropriate for the intended marketed product.




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   For ANDAs, the target should be defined early
    in development based on
    ◦ The properties of the drug substance (DS),
    ◦ Characterization of the RLD product and
    ◦ Consideration of the RLD label and
    ◦ Intended patient population




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   The TPQP should only include patient relevant
    product performance.
   For example, if particle size is critical to the
    dissolution of a solid oral product, then the TPQP
    should include dissolution but not particle size.
   Particle size would be a critical material attribute and
    thus included in the process description and control
    strategy.




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   All product attributes to ensure equivalency of
    safety and efficacy with respect to RLD.
   QTPP may change as more is available.
   Development report to contain evolution of QTPP
   End result is not final QTPP but
   An acceptable control strategy and regulatory
    specification.
   For example, the final impurity and residual
    solvent specifications may depend on the
    properties of excipients used in the formulation.

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Example from IWG Case Study: Sakura
                 case study
    Quality Target Product Profile (QTPP)
      Safety and Efficacy Requirements




ICH-GCG ASEAN, Kuala Lumpur, 26-28 July 2010                             10
                                               www.drugragulations.org
Quality Target Product Profile (QTPP)
                         Safety and Efficacy Requirements
                                                                                       Translation into
                                                      Characteristics /
                Tablet                                                               Quality Target Product
                                                        Requirements
                                                                                           Profile (QTPP)
Dose                                                         30 mg                  Identity, Assay and Uniformity

                                                                                     Appearance, elegance, size,
                                                   No off-taste, uniform color,
Subjective Properties                                                                  unit integrity and other
                                                  and suitable for global market
                                                                                              characteristics
                                                                                   Acceptable hydrolysis degradate
                                                  Impurities and/or degradates        levels at release, appropriate
Patient Safety – chemical purity
                                                   below ICH or to be qualified        manufacturing environment
                                                                                                  controls

                                                    PSD that does not impact
Patient efficacy –                                                                       Acceptable API PSD
                                                      bioperformance or pharm
    Particle Size Distribution (PSD)                                                        Dissolution
                                                             processing

                                                  Degradates below ICH or to be
Chemical and Drug Product                                                             Hydrolysis degradation &
                                                     qualified and no changes in
   Stability:  2 year shelf life                                                          dissolution changes
                                                     bioperformance over expiry
   (worldwide = 30ºC)                                                                   controlled by packaging
                                                                period


   ICH-GCG ASEAN, Kuala Lumpur, 26-28 July 2010
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Quality Attribute                    Target                                  Criticality
Dosage form           Tablet, maximum weight 200mg               Not Applicable

Potency               20 mg                                      Not applicable

Pharmacokinetics      Immediate release enabling                 Related to dissolution
                      Tmax in 2 hours or less
Appearance            Tablet conforming to                       Critical
                      description shape and size
Identity              Positive for acetriptan                    Critical

Assay                 95 – 105%                                  Critical

Impurities            ACE12345 NMT 0.5%,other                    Critical
                      impurities NMT 0.2%, total NMT 1%
Water                 NMT 1%                                     Not critical – API not sensitive
                                                                 to hydrolysis
Content Uniformity    Meets USP                                  Critical

Resistance to         5-12kP                                     Not critical since related to
Crushing (Hardness)                                              dissolution




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Quality Attribute                 Target                                   Criticality
Friability          NMT 1.0%                                   Not critical

Dissolution         Consistent with immediate release,         Critical
                    e.g., NLT 75% at 30mins
Disintegration      NMT 15mins                                 Critical

Microbiology        If testing required, meets USP             Critical only if drug product
                    criteria                                   supports microbial growth




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   RLD : MR Tablets, 10 mg, IR & ER component , BCS class I
   NDA : 2009 in NDA “aaaaaa”
   Indications: Therapeutic relief, active ingredient Z that acts through
    the CNS.
   Tablet MR was developed based on corresponding IR 3 mg
    formulation , approved in 2005 in NDA “bbbbbb” ; and ANDA
    approval for Example IR Tablets was (ANDA aaaaaa) was in 2010.
   Dosage: Once-a-day dosing
    ◦ Immediate onset of therapeutic relief similar to the IR product
    ◦ Maintenance of the therapeutic effect.
    ◦ 10 mg once daily in adults & a maximum daily dose of 20 mg.
    ◦ The tablet is scored to allow for 5 mg dosing,
       Elderly patients or
       Patients with hepatic insufficiency who do not clear the drug as rapidly
        as normal


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   The label warns of the potential risk of dose dumping that
    may occur with the co-ingestion of alcohol.
   IR phase achieves plasma concentrations comparable to the IR
    product (3 mg) through the first two hours for rapid onset of
    the therapeutic effect.
   The ER phase sustains plasma concentrations of the drug
    through 24 hours for maintenance of the therapeutic effect.
   The product label indicates that the drug can be taken
    regardless of meals because there is no food effect.




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QTPP Element               Target                       Justification

Dosage Form               MR Tablet            Pharmaceutical equivalence
                                               requirement: Same dosage form
Route of Administration   Oral                 Pharmaceutical equivalence
                                               requirement: Same route of
                                               administration
Dosage Strength           10 mg                Pharmaceutical equivalence
                                               requirement: Same strength
Pharmacokinetics          Fasting Study and    Bioequivalence requirement
                          Fed Study
                          90 % confidence      Initial plasma concentration through
                          interval of the PK   the first two hours that provides a
                          parameters, AUC0-    clinically significant therapeutic
                          2, AUC2-24,          effect followed by a sustained plasma
                          AUC0-∞ and           concentration that maintains the
                          Cmax, should fall    therapeutic effect
                          within
                          bioequivalence
                          limits


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QTPP Element             Target                            Justification

Stability              At least 24-month          Equivalent to or better than RLD
                       shelf-life at room         shelf-life
                       temperature
                       Physical attributes
                       Identification
                       Assay                      Pharmaceutical equivalence
                       Content Uniformity         requirement: Meeting the same
Drug product quality                              compendial or other applicable
attributes             Degradation products       (quality) standards (i.e., identity,
                       Residual solvents          assay, purity, and quality)
                       Drug release
                       Microbial Limits
                       Water Content




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QTPP Element               Target                             Justification
Container Closure System     Suitable container       HDPE bottles with Child Resistant
                             closure system to        (CR) Caps are selected based on
                             achieve the target       similarity to the RLD packaging. No
                             shelf-life and to        further special protection is needed
                             ensure tablet            due to the stability of drug substance
                             integrity during         Z.
                             shipping
Administration/concurrence   A scored tablet
with labeling                can be divided into
                             two 5 mg tablets.        Information is provided in the RLD
                                                      labeling
                             The tablet can be
                             taken without
                             regard to food (no
                             food effect).
Alternative methods of             None
administration                                        None are listed in the RLD labeling.




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FDA Example :
       QbD IR Tablet
Quality Target Product Profile
           (QTPP)




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   RLD : Acetriptan Tablets 20mg , BCS class II , IR uncoated Tablets
   NDA : NDA 211168 approved in 2000
   Indications: Therapeutic relief of moderate to severe symptoms.
   Dosage: One tablet twice a day
    ◦ Maximum daily dose of 40 mg.
    ◦ May be swallowed whole with a glass of water with or without
      food.
   Well absorbed after oral administration.
    ◦ Tmax is 2.5 hours in patients.
    ◦ The mean absolute bioavailability is approximately 40%.
    ◦ The AUC and Cmax of are increased by approximately 8% to 12%
      following oral dosing with a high fat meal.
    ◦ The terminal elimination half-life is approximately 4 hours.




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QTPP Element               Target                           Justification

Dosage Form               IR Tablets               Pharmaceutical equivalence
                                                   requirement: Same dosage form
Dosage Design             Immediate release        Immediate release design needed to
                          tablet without a         meet label claims
                          score or coating
Route of Administration   Oral                     Pharmaceutical equivalence
                                                   requirement: Same route of
                                                   administration
Dosage Strength           20 mg                    Pharmaceutical equivalence
                                                   requirement: Same strength
Pharmacokinetics          Immediate release        Bioequivalence requirement
                          enabling Tmax in
                          2.5 hours or less;       Needed to ensure rapid onset and
                          Bioequivalent to         efficacy
                          RLD




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QTPP Element             Target                            Justification

Stability              At least 24-month          Equivalent to or better than RLD
                       shelf-life at room         shelf-life
                       temperature

                       Physical attributes
                       Identification
                       Assay                      Pharmaceutical equivalence
                                                  requirement: Must meet the same
Drug product quality   Content Uniformity         compendial or other applicable
attributes                                        (quality) standards (i.e., identity,
                       Dissolution                assay, purity, and quality).
                       Degradation products
                       Residual solvents
                       Water Content
                       Microbial Limits




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QTPP Element               Target                           Justification
Container Closure System     Container closure      Needed to achieve the target shelf-
                             system qualified       life and to ensure tablet integrity
                             as suitable for this   during shipping.
                             drug product.



Administration/concurrence   Similar food effect    RLD labeling indicates that a high fat
with labeling                as RLD                 meal increases the AUC and Cmax by
                                                    8-12%. The product can be taken
                                                    without regard to food.
Alternative methods of              None            None are listed in the RLD labeling.
administration




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Identity
                                      POTENTIAL
                                      QUALITY
                                      ATTRIBUTES




                                                                Criticality assessment
       Safety & Efficacy

                                      •   Appearance
                           Potency    •   Assay                                          C
QTPP                                  •   Crystallinity
                                      •   CU                                             Q
                                      •   Degradation                                    A
                                      •   Disintegration                                 s
                                      •   Dissolution
                           Purity     •   IR / MR
                                      •   Microbiology
                                      •   Sterility



                           Others


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   A CQA is a physical, chemical, biological, or microbiological
    property or characteristic that should be within an appropriate
    limit, range, or distribution to ensure the desired product
    quality. ICH Q 8 R2.
   From the perspective of product development, the FDA Office of
    Generic Drugs further defines CQAs of drug products as those
    that have the highest potential to be altered by formulation or
    process variables. Therefore, these attributes should be
    investigated in product and process development in order to
    define an appropriate control strategy.
   CQAs are generally associated with the
    ◦   Drug substance,
    ◦   Excipients,
    ◦   Intermediates (in-process materials) and
    ◦   Drug product.



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   CQAs of solid oral dosage forms are typically those
    aspects affecting product purity, strength, drug
    release and stability.
   CQAs for other delivery systems can additionally
    include more product specific aspects, such as
    ◦ aerodynamic properties for inhaled products,
    ◦ sterility for parenterals, and
    ◦ adhesion properties for transdermal patches.
   For drug substances, raw materials and
    intermediates, the CQAs can additionally
    ◦ include those properties (e.g., particle size distribution,
      bulk density) that affect drug product CQAs.


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   Drug product CQAs derived from the
    ◦ Quality target product profile and/or
    ◦ Prior knowledge
   The CQA’s are used to guide the product and process
    development.
   The list of potential CQAs can be modified when the formulation
    and manufacturing process are selected and as product
    knowledge and process understanding increase.
   Quality risk management can be used to prioritize the list of
    potential CQAs for subsequent evaluation.
   Relevant CQAs can be identified by an iterative process of quality
    risk management and experimentation that assesses the extent
    to which their variation can have an impact on the quality of the
    drug product.



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   All quality attributes are target elements of the drug
    product and should be achieved through
    ◦ a good quality management system,
    ◦ appropriate formulation/process design and development.
   From      the    perspective     of    pharmaceutical
    development, the subset of CQAs of the drug product
    that also have a high potential to be impacted by the
    formulation or process variables are investigated.
   Investigation culminates in an appropriate control
    strategy.



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   Accurate measurement of product attributes depends on the
    capability analytical methodology.
   Analytical method should be assessed to determine the degree of
    variability.
   Variability due to analytical method itself versus the degree of
    variability inherent to the product.
   Use ANOVA-based statistical methods
   Quantitative discernment between different sources of variability
    including,
    ◦ Instrument,
    ◦ Operator and
    ◦ Sample.
   Important for study of Product attributes as a function of
    formulation and process parameters in a design of experiments
    (DOE).



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   Severity of harm (safety and efficacy) before
    taking into account risk control;
   The rationale for distinguishing CQAs from
    other quality attributes;
   Link to the patient as described in the QTPP;
   Basis on which the CQAs have been
    developed (e.g., prior knowledge, scientific
    first principles, and experimentation); and
   Inter-dependencies of the different CQAs.


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• When the quality attribute
  has an impact on the
  patient.                                                  CQA
                                            High Risk
• Efficacy: What if the patient
  receives the wrong dose?
• Safety: What if the product
  contains potentially harmful                              CQA/
  degradants?                                QA              QA
• Quality: What if the product
  is damaged – will the
  patient take it?
• Continuum of criticality –                  Low Risk      QA
  cascade from “critical” to
  “not critical


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Continual Improvement iteration

                               Potential
                              Impact to
QTPP                            Safety                        Non - Critical
                              Efficacy &
                               Quality?



                                                  Low Risk



                                           Severity@                  Critical
  @ A Severity Scale is used to assess
  relative magnitude of impact. A
  change in criticality only occurs w/
  a change in severity.
                                                  High risk

                                            www.drugragulations.org              36
   Pharmaceutical development studies
   Technology transfer
   Manufacturing experience e.g.
   Internal and Vendor audits
   Raw material testing data
   Change management activities
   Stability reports
   Product Quality Reviews/Annual Product Reviews
   Complaint Reports; Adverse event reports; Recalls
   Trend data; Technical investigations
   Suppliers and Contractors
   Product history and /or manufacturing history


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FDA Example :QbD MR Tablet




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Quality Attributes of the           Target          Is it a                         Justification
     Drug Product                                   CQA?
                            Color and shape         No         Color, shape and appearance are not directly
                            acceptable to the                  linked to safety and efficacy. Therefore, they
                                                               are not critical. . The target is set to ensure
             Appearance     patient. No visual
                                                               patient acceptability
                            tablet defects
                            observed.
             Odor           No unpleasant odor      No         In general, a noticeable odor is not directly
                                                               linked to safety and efficacy, but odor can
                                                               affect patient acceptability and lead to
                                                               complaints. For this product, neither the drug
                                                               substance nor the excipients have an
                                                               unpleasant odor. No organic solvents will be
                                                               used in the drug product manufacturing
                                                               process
Physical
Attributes   Size           Similar to RLD          Yes        Tablet size correlates to swallowability;
                                                               therefore, it is critical. For comparable ease of
                                                               swallowing as well as patient acceptance and
                                                               compliance with treatment regimens, the target
                                                               for tablet size and volume is set similar to the
                                                               RLD.
             Score and      Scored and can be       Yes        The RLD tablet is scored and labeled for half-
             Splitability   split for half-dosing              dosing; thus, ease of splitting is critical for this
                                                               drug product design.

             Friability     Not more than 1.0%      No         A target of NMT 1.0% mean weight loss is set
             (whole and     w/w                                according to the compendial requirement and
                                                               to minimize post-marketing complaints
             split
                                                               regarding tablet appearance. This target
             tablets)                                          friability will not impact patient safety or
                                                               efficacy.
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Quality Attributes of the               Target          Is it a                          Justification
     Drug Product                                       CQA?
Identification                  Positive for drug       Yes¹        Though identification is critical for safety and
                                substance Z                         efficacy, this CQA can be effectively controlled
                                                                    by the quality management system and will be
                                                                    monitored at drug product release.
                                                                    Formulation and process variables do not
                                                                    impact identity.
Assay                           100.0% of label claim   Yes         Variability in assay will affect safety and
(whole and split tablets)                                           efficacy; therefore, assay is critical.

Content          Whole          Conforms to USP         Yes         Variability in content uniformity will affect
Uniformity       Tablet         <905> Uniformity of                 safety and efficacy. Content uniformity of
                                                                    whole and split tablets is critical.
                                Dosage Units
                 Split Tablet
Degradation Products            Individual unknown      Yes¹        The limit of degradation products is critical to
                                degradation product:                drug product safety. The limit for individual
                                                                    unknown degradation products complies with
                                NMT 0.2%
                                                                    ICH Q3B. A limit for the total degradation
                                Total degradation                   products is set based on analysis of the RLD
                                products: NMT 1.0%                  near expiry. The molecular structure of drug
                                                                    substance Z contains no functional groups with
                                                                    obvious sensitivities to oxidation, hydrolysis,
                                                                    acid, base, light or heat and its stability was
                                                                    confirmed in a forced degradation study. No
                                                                    chemical interactions were observed during the
                                                                    development of the IR tablet (ANDA aaaaaa,
                                                                    Section 3.2.P.2.1.2 and Section 3.2.P.8.3
                                                                    (Appendix I)) or during the excipient
                                                                    compatibility studies performed as part of the
                                                                    development of the MR tablet. Therefore,
                                                                    formulation and process variables are unlikely
                                                                    to impact this CQA.
                                                               www.drugragulations.org                              40
Quality Attributes of the           Target            Is it a                          Justification
     Drug Product                                     CQA?
Residual Solvents           Conforms to USP           Yes¹        The drug substance and excipients used in the
                            <467>                                 drug product formulation contain residual
                                                                  solvents. The limit is critical to drug product
                                                                  safety. However, no organic solvent is used in
                                                                  the drug product manufacturing process and
                                                                  the drug product complies with USP <467>
                                                                  Option 1. This CQA will not be discussed in the
                                                                  pharmaceutical development report but will be
                                                                  considered when setting the raw material
                                                                  acceptance criteria.
             Whole          Similar drug release                  The drug release profile is important for
             tablets        profile as RLD using a                bioavailability (BA) and bioequivalence (BE);
                                                                  therefore, it is critical. Since in vitro drug
                            predictive dissolution
                                                                  release is a surrogate for in vivo performance,
                            method                                a similar drug release profile to the RLD is
                                                                  targeted to ensure bioequivalence.
             Split          Similar drug release                  For tablets containing a multi-particulate
                                                      Yes         system, a non-uniform distribution of beads
             Tablets        to whole tablets: f2 >
Drug                                                              may cause different drug release profiles
                            50
Release                                                           between whole and split tablets. Therefore, it is
                                                                  critical and the target is set in accordance with
                                                                  regulatory guidance.
             Alcohol        Comparable or lower                   The drug release profile in alcohol is critical to
             Induced        drug release                          patient safety. The target is set to ensure that
                                                                  alcohol stress conditions do not alter
             Dose           compared to the RLD
                                                                  bioavailability of the generic product and
             Dumping        in 5% (v/v), 20% (v/v),               introduce additional risks to the patient
                            and 40% (v/v) Alcohol
                            USP in 0.1 N HCl
                            dissolution
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Quality Attributes of the          Target        Is it a                        Justification
     Drug Product                                CQA?
Water Content               Not more than 2.0%   No        Limited amounts of water in oral solid
                            w/w                            dosage forms will not impact patient
                                                           safety or efficacy. Therefore, it is not
                                                           critical.


Microbial Limits            Meets relevant       Yes¹      Non-compliance with microbial limits will
                            pharmacopoeia                  impact patient safety. However, as long as raw
                                                           materials comply with compendial microbial
                            criteria
                                                           requirements, the formulation and process
                                                           variables are unlikely to impact this CQA. Water
                                                           activity will be tested on the final prototype
                                                           formulation to confirm that the drug product
                                                           does not support microbial growth.




          Yes¹:Formulation and process variables are unlikely to impact the
          CQA. Therefore, the CQA will not be investigated and discussed
          in detail in subsequent risk assessments and pharmaceutical
          development.
          However, the CQA remains a target element of the QTPP and is
          ensured through the product and process design and the control
          strategy


                                                      www.drugragulations.org                           42
   For this product,
    ◦   Physical attributes (size and splitability),
    ◦   Assay,
    ◦   Content uniformity (whole and split tablets) and
    ◦   Drug release (whole tablets, split tablets and alcohol-induced dose
        dumping)
   are identified as the subset of CQAs that have the potential to be
    impacted by the
    ◦   formulation and/or process variables and,
   On the other hand, CQAs including
    ◦ Identity
    ◦ Degradation products and
    ◦ Microbial limits
   which are unlikely to be impacted by
    ◦ formulation and process variables
   will not be discussed in detail in the pharmaceutical development
    report. However, these CQAs are still target elements of the QTPP
    and are ensured through the product and process design and the
    control strategy


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FDA Example :QbD IR Tablet




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Quality Attributes of the           Target            Is it a                          Justification
     Drug Product                                     CQA?
Identification              Positive for acetriptan   Yes¹        Though identification is critical for safety and
                                                                  efficacy, this CQA can be effectively controlled
                                                                  by the quality management system and will be
                                                                  monitored at drug product release.
                                                                  Formulation and process variables do not
                                                                  impact identity. Therefore, this CQA will not be
                                                                  discussed during formulation and process
                                                                  development.
Assay                       100.0% of label claim     Yes         Assay variability will affect safety and efficacy.
                                                                  Process variables may affect the assay of the
                                                                  drug product. Thus, assay will be evaluated
                                                                  throughout product and process development.
Content                     Conforms to USP           Yes         Variability in content uniformity will affect
Uniformity                  <905> Uniformity of                   safety and efficacy. Both formulation and
                                                                  process variables impact content uniformity, so
                            Dosage Units
                                                                  this CQA will be evaluated throughout product
                                                                  and process development.
Dissolution                 NLT 80% at 30                         Failure to meet the dissolution specification
                            minutes in 900 mL of                  can impact bioavailability. Both formulation
                                                                  and process variables affect the dissolution
                            0.1 N HCl with 1.0%
                                                                  profile. This CQA will be investigated
                            w/v SLS using USP                     throughout formulation and process
                            apparatus 2 at 75                     development.
                            rpm




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Quality Attributes of the          Target         Is it a                         Justification
     Drug Product                                 CQA?
Degradation Products        ACE12345:             Yes        Degradation products can impact safety and
                            NMT 0.5%,                        must be controlled based on compendial/ICH
                                                             requirements or RLD characterization to limit
                            Any unknown
                                                             patient exposure. ACE12345 is a common
                            impurity: NMT 0.2%,              degradant of acetriptan and its target is based
                            Total impurities:                on the level found in near expiry RLD product.
                            NMT 1.0%                         The limit for total impurities is also based on
                                                             RLD analysis. The target for any unknown
                                                             impurity is set according to the ICH
                                                             identification threshold for this drug product.
                                                             Formulation and process variables can impact
                                                             degradation products. Therefore, degradation
                                                             products will be assessed during product and
                                                             process development.




                                                             Residual solvents can impact safety. However,
                                                             no solvent is used in the drug product
                                                             manufacturing process and the drug product
                                                             complies with USP <467> Option 1. Therefore,
                                                             formulation and process variables are unlikely
Residual Solvents           USP <467> option 1    Yes¹       to impact this CQA.




                                                        www.drugragulations.org                           46
Quality Attributes of the          Target    Is it a                        Justification
     Drug Product                            CQA?
Water Content               NMT 4.0% w/w     No        Generally, water content may affect
                                                       degradation and microbial growth of the
                                                       drug product and can be a potential
                                                       CQA. However, in this case, acetriptan is
                                                       not sensitive to hydrolysis and moisture
                                                       will not impact stability.

Microbial Limits            Meets relevant   Yes¹      Non-compliance with microbial limits will
                            pharmacopoeia              impact patient safety. However, in this case,
                                                       the risk of microbial growth is very low because
                            criteria
                                                       roller compaction (dry granulation) is utilized
                                                       for this product. Therefore, this CQA will not
                                                       be discussed in detail during formulation and
                                                       process development.



          Yes¹:Formulation and process variables are unlikely to impact the
          CQA. Therefore, the CQA will not be investigated and discussed
          in detail in subsequent risk assessments and pharmaceutical
          development.
          However, the CQA remains a target element of the QTPP and is
          ensured through the product and process design and the control
          strategy


                                                  www.drugragulations.org                           47
   For this product,
    ◦   Assay,
    ◦   Content uniformity
    ◦   Dissolution and
    ◦   Degradation products
   are identified as the subset of CQAs that have the potential to be
    impacted by the
    ◦   formulation and/or process variables and,
   Therefore, will be investigated and discussed in detail in subsequent
    formulation and process development studies.
   On the other hand, CQAs including identity,
    ◦ Identity
    ◦ Residual solvents and
    ◦ Microbial limits
   which are unlikely to be impacted by
    ◦ formulation and process variables
   will not be discussed in detail in the pharmaceutical development
    report. However, these CQAs are still target elements of the QTPP
    and are ensured through the product and process design and the
    control strategy
                                           www.drugragulations.org          48
QbD Now Asks Sponsors to Define their Quality Target Product Profile (QTPP)




Asks whether Generic Firms are Focusing Product Design at the Right Target




                                         www.drugragulations.org         49
Past / Present                    QbD Approach

         ANDA                      QTPP: Guiding
                                 Quality Surrogates
     Formulation /
                                    Used in the
        process                  Development of the
       submitted                 ANDA Formulation
    without context                 and Process
                                  Equivalent to the
                                        RLD
                                Asks Sponsors How
Claimed to be
                                They Systemically
acceptable based
                                Arrived at a
upon a passing BE
                                Bioequivalent Drug
study to the RLD
                                Product
 Bioequivalence by                 “Bioequivalence by
      testing                           Design”


                      www.drugragulations.org           50
Is Formulation
                                         Designed using a QTPP
                                                   that
                                         Targets Equivalence to
                                               the RLD?



Bioequivalence by design


Formulation designed based upon                                             If QTPP Surrogate Does not Target
an understanding of critical quality                                        Equivalence to the RLD, may Be
attributes to provide equivalent                                            Acceptable. Sponsors Should
exposure profile needed to achieve                                          Provide Justification Based On
equivalent clinical characteristics in                                      Drug Pharmacokinetic and Clinical
Target patient population .                                                 Profile.




                                                             www.drugragulations.org                            51
   Relationship between risk and criticality:
   Risk includes severity of harm, probability of
    occurrence, and detectability, and therefore the level
    of risk can change as a result of risk management.
   Quality attribute criticality is primarily based upon
    severity of harm and does not change as a result of
    risk management.
   The identification and linkage of the CQAs should be
    considered when designing the control strategy.
   A well-developed control strategy will reduce risk but
    does not change the criticality of attributes.



                                 www.drugragulations.org     52
   CQAs can evolve throughout the product
    lifecycle, for example:
    ◦ Change of manufacturing process
      change of synthetic route
    ◦ Subsequent knowledge gained throughout the
      lifecycle
        raw material variability,
        pharmacovigilance,
        clinical trial experience, and
        product complaints




                                          www.drugragulations.org   53
Product Profile      Quality Target Product Profile (QTPP)


     CQA’s            Determine “potential” critical quality attributes (CQAs)


Risk Assessments      Link raw material attributes and process parameters to
                       CQAs and perform risk assessment
  Design Space        Develop a design space (optional and not required)


Control Strategy      Design and implement a control strategy

    Continual         Manage product lifecycle, including continual
  Improvement
                       improvement


                                              www.drugragulations.org             54

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Quality by Design : Quality Target Product Profile & Critical Quality Attributes

  • 1. Quality Target Product Profile (QTPP ) And Critical Quality Attributes Presentation prepared by Drug Regulations – a not for profit organization. Visit www.drugregulations.org for the latest in Pharmaceuticals. www.drugragulations.org 1
  • 2. Product Profile  Quality Target Product Profile (QTPP) CQA’s  Determine “potential” critical quality attributes (CQAs) Risk Assessments  Link raw material attributes and process parameters to CQAs and perform risk assessment Design Space  Develop a design space (optional and not required) Control Strategy  Design and implement a control strategy Continual  Manage product lifecycle, including continual Improvement improvement www.drugragulations.org 2
  • 3. Product Profile CQA’s  This presentation Part III of the Risk Assessments series “QbD for Beginners” covers basic aspects of Design Space ◦ Quality Target Product Profile (QTPP) and Control Strategy ◦ Critical Quality attributes. Continual Improvement www.drugragulations.org 3
  • 4. Dissolution ? Dose ? Appearance ? Content Uniformity ? Hardness ? www.drugragulations.org 4
  • 5. The QTPP is an essential element of a QbD approach and forms the basis of design for the development of the product  It describes the design criteria for the product, and should therefore form the basis for development of the ◦ CQAs, ◦ CPPs, and ◦ Control strategy  The QTPP provides an understanding of what will ensure the quality, safety, and efficacy of a specific product for the patient and is a starting point for identifying the CQAs. www.drugragulations.org 5
  • 6. A prospective summary of the quality characteristics of a drug product that ideally will be achieved to ensure the desired quality, taking into account safety and efficacy of the drug product : ICH Q8 (R2) www.drugragulations.org 6
  • 7. By beginning with the end in mind, the result of development is a robust formulation and manufacturing process with an acceptable control strategy that ensures the performance of the drug product www.drugragulations.org 7
  • 8. Considerations for the quality target product profile could include: ◦ Intended use in clinical setting, route of administration, dosage form, delivery systems; ◦ Dosage strength(s); ◦ Container closure system; ◦ Therapeutic moiety release or delivery and attributes affecting pharmacokinetic characteristics (e.g., dissolution, aerodynamic performance)appropriate to the drug product dosage form being developed; ◦ Drug product quality criteria (e.g., sterility, purity, stability and drug release) appropriate for the intended marketed product. www.drugragulations.org 8
  • 9. For ANDAs, the target should be defined early in development based on ◦ The properties of the drug substance (DS), ◦ Characterization of the RLD product and ◦ Consideration of the RLD label and ◦ Intended patient population www.drugragulations.org 9
  • 10. The TPQP should only include patient relevant product performance.  For example, if particle size is critical to the dissolution of a solid oral product, then the TPQP should include dissolution but not particle size.  Particle size would be a critical material attribute and thus included in the process description and control strategy. www.drugragulations.org 10
  • 11. All product attributes to ensure equivalency of safety and efficacy with respect to RLD.  QTPP may change as more is available.  Development report to contain evolution of QTPP  End result is not final QTPP but  An acceptable control strategy and regulatory specification.  For example, the final impurity and residual solvent specifications may depend on the properties of excipients used in the formulation. www.drugragulations.org 11
  • 12. Example from IWG Case Study: Sakura case study Quality Target Product Profile (QTPP) Safety and Efficacy Requirements ICH-GCG ASEAN, Kuala Lumpur, 26-28 July 2010 10 www.drugragulations.org
  • 13. Quality Target Product Profile (QTPP) Safety and Efficacy Requirements Translation into Characteristics / Tablet Quality Target Product Requirements Profile (QTPP) Dose 30 mg Identity, Assay and Uniformity Appearance, elegance, size, No off-taste, uniform color, Subjective Properties unit integrity and other and suitable for global market characteristics Acceptable hydrolysis degradate Impurities and/or degradates levels at release, appropriate Patient Safety – chemical purity below ICH or to be qualified manufacturing environment controls PSD that does not impact Patient efficacy – Acceptable API PSD bioperformance or pharm Particle Size Distribution (PSD) Dissolution processing Degradates below ICH or to be Chemical and Drug Product Hydrolysis degradation & qualified and no changes in Stability: 2 year shelf life dissolution changes bioperformance over expiry (worldwide = 30ºC) controlled by packaging period ICH-GCG ASEAN, Kuala Lumpur, 26-28 July 2010 www.drugragulations.org 11
  • 15. Quality Attribute Target Criticality Dosage form Tablet, maximum weight 200mg Not Applicable Potency 20 mg Not applicable Pharmacokinetics Immediate release enabling Related to dissolution Tmax in 2 hours or less Appearance Tablet conforming to Critical description shape and size Identity Positive for acetriptan Critical Assay 95 – 105% Critical Impurities ACE12345 NMT 0.5%,other Critical impurities NMT 0.2%, total NMT 1% Water NMT 1% Not critical – API not sensitive to hydrolysis Content Uniformity Meets USP Critical Resistance to 5-12kP Not critical since related to Crushing (Hardness) dissolution www.drugragulations.org 15
  • 16. Quality Attribute Target Criticality Friability NMT 1.0% Not critical Dissolution Consistent with immediate release, Critical e.g., NLT 75% at 30mins Disintegration NMT 15mins Critical Microbiology If testing required, meets USP Critical only if drug product criteria supports microbial growth www.drugragulations.org 16
  • 18. RLD : MR Tablets, 10 mg, IR & ER component , BCS class I  NDA : 2009 in NDA “aaaaaa”  Indications: Therapeutic relief, active ingredient Z that acts through the CNS.  Tablet MR was developed based on corresponding IR 3 mg formulation , approved in 2005 in NDA “bbbbbb” ; and ANDA approval for Example IR Tablets was (ANDA aaaaaa) was in 2010.  Dosage: Once-a-day dosing ◦ Immediate onset of therapeutic relief similar to the IR product ◦ Maintenance of the therapeutic effect. ◦ 10 mg once daily in adults & a maximum daily dose of 20 mg. ◦ The tablet is scored to allow for 5 mg dosing,  Elderly patients or  Patients with hepatic insufficiency who do not clear the drug as rapidly as normal www.drugragulations.org 18
  • 19. The label warns of the potential risk of dose dumping that may occur with the co-ingestion of alcohol.  IR phase achieves plasma concentrations comparable to the IR product (3 mg) through the first two hours for rapid onset of the therapeutic effect.  The ER phase sustains plasma concentrations of the drug through 24 hours for maintenance of the therapeutic effect.  The product label indicates that the drug can be taken regardless of meals because there is no food effect. www.drugragulations.org 19
  • 20. QTPP Element Target Justification Dosage Form MR Tablet Pharmaceutical equivalence requirement: Same dosage form Route of Administration Oral Pharmaceutical equivalence requirement: Same route of administration Dosage Strength 10 mg Pharmaceutical equivalence requirement: Same strength Pharmacokinetics Fasting Study and Bioequivalence requirement Fed Study 90 % confidence Initial plasma concentration through interval of the PK the first two hours that provides a parameters, AUC0- clinically significant therapeutic 2, AUC2-24, effect followed by a sustained plasma AUC0-∞ and concentration that maintains the Cmax, should fall therapeutic effect within bioequivalence limits www.drugragulations.org 20
  • 21. QTPP Element Target Justification Stability At least 24-month Equivalent to or better than RLD shelf-life at room shelf-life temperature Physical attributes Identification Assay Pharmaceutical equivalence Content Uniformity requirement: Meeting the same Drug product quality compendial or other applicable attributes Degradation products (quality) standards (i.e., identity, Residual solvents assay, purity, and quality) Drug release Microbial Limits Water Content www.drugragulations.org 21
  • 22. QTPP Element Target Justification Container Closure System Suitable container HDPE bottles with Child Resistant closure system to (CR) Caps are selected based on achieve the target similarity to the RLD packaging. No shelf-life and to further special protection is needed ensure tablet due to the stability of drug substance integrity during Z. shipping Administration/concurrence A scored tablet with labeling can be divided into two 5 mg tablets. Information is provided in the RLD labeling The tablet can be taken without regard to food (no food effect). Alternative methods of None administration None are listed in the RLD labeling. www.drugragulations.org 22
  • 23. FDA Example : QbD IR Tablet Quality Target Product Profile (QTPP) www.drugragulations.org 23
  • 24. RLD : Acetriptan Tablets 20mg , BCS class II , IR uncoated Tablets  NDA : NDA 211168 approved in 2000  Indications: Therapeutic relief of moderate to severe symptoms.  Dosage: One tablet twice a day ◦ Maximum daily dose of 40 mg. ◦ May be swallowed whole with a glass of water with or without food.  Well absorbed after oral administration. ◦ Tmax is 2.5 hours in patients. ◦ The mean absolute bioavailability is approximately 40%. ◦ The AUC and Cmax of are increased by approximately 8% to 12% following oral dosing with a high fat meal. ◦ The terminal elimination half-life is approximately 4 hours. www.drugragulations.org 24
  • 25. QTPP Element Target Justification Dosage Form IR Tablets Pharmaceutical equivalence requirement: Same dosage form Dosage Design Immediate release Immediate release design needed to tablet without a meet label claims score or coating Route of Administration Oral Pharmaceutical equivalence requirement: Same route of administration Dosage Strength 20 mg Pharmaceutical equivalence requirement: Same strength Pharmacokinetics Immediate release Bioequivalence requirement enabling Tmax in 2.5 hours or less; Needed to ensure rapid onset and Bioequivalent to efficacy RLD www.drugragulations.org 25
  • 26. QTPP Element Target Justification Stability At least 24-month Equivalent to or better than RLD shelf-life at room shelf-life temperature Physical attributes Identification Assay Pharmaceutical equivalence requirement: Must meet the same Drug product quality Content Uniformity compendial or other applicable attributes (quality) standards (i.e., identity, Dissolution assay, purity, and quality). Degradation products Residual solvents Water Content Microbial Limits www.drugragulations.org 26
  • 27. QTPP Element Target Justification Container Closure System Container closure Needed to achieve the target shelf- system qualified life and to ensure tablet integrity as suitable for this during shipping. drug product. Administration/concurrence Similar food effect RLD labeling indicates that a high fat with labeling as RLD meal increases the AUC and Cmax by 8-12%. The product can be taken without regard to food. Alternative methods of None None are listed in the RLD labeling. administration www.drugragulations.org 27
  • 28. Identity POTENTIAL QUALITY ATTRIBUTES Criticality assessment Safety & Efficacy • Appearance Potency • Assay C QTPP • Crystallinity • CU Q • Degradation A • Disintegration s • Dissolution Purity • IR / MR • Microbiology • Sterility Others www.drugragulations.org 28
  • 29. A CQA is a physical, chemical, biological, or microbiological property or characteristic that should be within an appropriate limit, range, or distribution to ensure the desired product quality. ICH Q 8 R2.  From the perspective of product development, the FDA Office of Generic Drugs further defines CQAs of drug products as those that have the highest potential to be altered by formulation or process variables. Therefore, these attributes should be investigated in product and process development in order to define an appropriate control strategy.  CQAs are generally associated with the ◦ Drug substance, ◦ Excipients, ◦ Intermediates (in-process materials) and ◦ Drug product. www.drugragulations.org 29
  • 30. CQAs of solid oral dosage forms are typically those aspects affecting product purity, strength, drug release and stability.  CQAs for other delivery systems can additionally include more product specific aspects, such as ◦ aerodynamic properties for inhaled products, ◦ sterility for parenterals, and ◦ adhesion properties for transdermal patches.  For drug substances, raw materials and intermediates, the CQAs can additionally ◦ include those properties (e.g., particle size distribution, bulk density) that affect drug product CQAs. www.drugragulations.org 30
  • 31. Drug product CQAs derived from the ◦ Quality target product profile and/or ◦ Prior knowledge  The CQA’s are used to guide the product and process development.  The list of potential CQAs can be modified when the formulation and manufacturing process are selected and as product knowledge and process understanding increase.  Quality risk management can be used to prioritize the list of potential CQAs for subsequent evaluation.  Relevant CQAs can be identified by an iterative process of quality risk management and experimentation that assesses the extent to which their variation can have an impact on the quality of the drug product. www.drugragulations.org 31
  • 32. All quality attributes are target elements of the drug product and should be achieved through ◦ a good quality management system, ◦ appropriate formulation/process design and development.  From the perspective of pharmaceutical development, the subset of CQAs of the drug product that also have a high potential to be impacted by the formulation or process variables are investigated.  Investigation culminates in an appropriate control strategy. www.drugragulations.org 32
  • 33. Accurate measurement of product attributes depends on the capability analytical methodology.  Analytical method should be assessed to determine the degree of variability.  Variability due to analytical method itself versus the degree of variability inherent to the product.  Use ANOVA-based statistical methods  Quantitative discernment between different sources of variability including, ◦ Instrument, ◦ Operator and ◦ Sample.  Important for study of Product attributes as a function of formulation and process parameters in a design of experiments (DOE). www.drugragulations.org 33
  • 34. Severity of harm (safety and efficacy) before taking into account risk control;  The rationale for distinguishing CQAs from other quality attributes;  Link to the patient as described in the QTPP;  Basis on which the CQAs have been developed (e.g., prior knowledge, scientific first principles, and experimentation); and  Inter-dependencies of the different CQAs. www.drugragulations.org 34
  • 35. • When the quality attribute has an impact on the patient. CQA High Risk • Efficacy: What if the patient receives the wrong dose? • Safety: What if the product contains potentially harmful CQA/ degradants? QA QA • Quality: What if the product is damaged – will the patient take it? • Continuum of criticality – Low Risk QA cascade from “critical” to “not critical www.drugragulations.org 35
  • 36. Continual Improvement iteration Potential Impact to QTPP Safety Non - Critical Efficacy & Quality? Low Risk Severity@ Critical @ A Severity Scale is used to assess relative magnitude of impact. A change in criticality only occurs w/ a change in severity. High risk www.drugragulations.org 36
  • 37. Pharmaceutical development studies  Technology transfer  Manufacturing experience e.g.  Internal and Vendor audits  Raw material testing data  Change management activities  Stability reports  Product Quality Reviews/Annual Product Reviews  Complaint Reports; Adverse event reports; Recalls  Trend data; Technical investigations  Suppliers and Contractors  Product history and /or manufacturing history www.drugragulations.org 37
  • 38. FDA Example :QbD MR Tablet www.drugragulations.org 38
  • 39. Quality Attributes of the Target Is it a Justification Drug Product CQA? Color and shape No Color, shape and appearance are not directly acceptable to the linked to safety and efficacy. Therefore, they are not critical. . The target is set to ensure Appearance patient. No visual patient acceptability tablet defects observed. Odor No unpleasant odor No In general, a noticeable odor is not directly linked to safety and efficacy, but odor can affect patient acceptability and lead to complaints. For this product, neither the drug substance nor the excipients have an unpleasant odor. No organic solvents will be used in the drug product manufacturing process Physical Attributes Size Similar to RLD Yes Tablet size correlates to swallowability; therefore, it is critical. For comparable ease of swallowing as well as patient acceptance and compliance with treatment regimens, the target for tablet size and volume is set similar to the RLD. Score and Scored and can be Yes The RLD tablet is scored and labeled for half- Splitability split for half-dosing dosing; thus, ease of splitting is critical for this drug product design. Friability Not more than 1.0% No A target of NMT 1.0% mean weight loss is set (whole and w/w according to the compendial requirement and to minimize post-marketing complaints split regarding tablet appearance. This target tablets) friability will not impact patient safety or efficacy. www.drugragulations.org 39
  • 40. Quality Attributes of the Target Is it a Justification Drug Product CQA? Identification Positive for drug Yes¹ Though identification is critical for safety and substance Z efficacy, this CQA can be effectively controlled by the quality management system and will be monitored at drug product release. Formulation and process variables do not impact identity. Assay 100.0% of label claim Yes Variability in assay will affect safety and (whole and split tablets) efficacy; therefore, assay is critical. Content Whole Conforms to USP Yes Variability in content uniformity will affect Uniformity Tablet <905> Uniformity of safety and efficacy. Content uniformity of whole and split tablets is critical. Dosage Units Split Tablet Degradation Products Individual unknown Yes¹ The limit of degradation products is critical to degradation product: drug product safety. The limit for individual unknown degradation products complies with NMT 0.2% ICH Q3B. A limit for the total degradation Total degradation products is set based on analysis of the RLD products: NMT 1.0% near expiry. The molecular structure of drug substance Z contains no functional groups with obvious sensitivities to oxidation, hydrolysis, acid, base, light or heat and its stability was confirmed in a forced degradation study. No chemical interactions were observed during the development of the IR tablet (ANDA aaaaaa, Section 3.2.P.2.1.2 and Section 3.2.P.8.3 (Appendix I)) or during the excipient compatibility studies performed as part of the development of the MR tablet. Therefore, formulation and process variables are unlikely to impact this CQA. www.drugragulations.org 40
  • 41. Quality Attributes of the Target Is it a Justification Drug Product CQA? Residual Solvents Conforms to USP Yes¹ The drug substance and excipients used in the <467> drug product formulation contain residual solvents. The limit is critical to drug product safety. However, no organic solvent is used in the drug product manufacturing process and the drug product complies with USP <467> Option 1. This CQA will not be discussed in the pharmaceutical development report but will be considered when setting the raw material acceptance criteria. Whole Similar drug release The drug release profile is important for tablets profile as RLD using a bioavailability (BA) and bioequivalence (BE); therefore, it is critical. Since in vitro drug predictive dissolution release is a surrogate for in vivo performance, method a similar drug release profile to the RLD is targeted to ensure bioequivalence. Split Similar drug release For tablets containing a multi-particulate Yes system, a non-uniform distribution of beads Tablets to whole tablets: f2 > Drug may cause different drug release profiles 50 Release between whole and split tablets. Therefore, it is critical and the target is set in accordance with regulatory guidance. Alcohol Comparable or lower The drug release profile in alcohol is critical to Induced drug release patient safety. The target is set to ensure that alcohol stress conditions do not alter Dose compared to the RLD bioavailability of the generic product and Dumping in 5% (v/v), 20% (v/v), introduce additional risks to the patient and 40% (v/v) Alcohol USP in 0.1 N HCl dissolution www.drugragulations.org 41
  • 42. Quality Attributes of the Target Is it a Justification Drug Product CQA? Water Content Not more than 2.0% No Limited amounts of water in oral solid w/w dosage forms will not impact patient safety or efficacy. Therefore, it is not critical. Microbial Limits Meets relevant Yes¹ Non-compliance with microbial limits will pharmacopoeia impact patient safety. However, as long as raw materials comply with compendial microbial criteria requirements, the formulation and process variables are unlikely to impact this CQA. Water activity will be tested on the final prototype formulation to confirm that the drug product does not support microbial growth. Yes¹:Formulation and process variables are unlikely to impact the CQA. Therefore, the CQA will not be investigated and discussed in detail in subsequent risk assessments and pharmaceutical development. However, the CQA remains a target element of the QTPP and is ensured through the product and process design and the control strategy www.drugragulations.org 42
  • 43. For this product, ◦ Physical attributes (size and splitability), ◦ Assay, ◦ Content uniformity (whole and split tablets) and ◦ Drug release (whole tablets, split tablets and alcohol-induced dose dumping)  are identified as the subset of CQAs that have the potential to be impacted by the ◦ formulation and/or process variables and,  On the other hand, CQAs including ◦ Identity ◦ Degradation products and ◦ Microbial limits  which are unlikely to be impacted by ◦ formulation and process variables  will not be discussed in detail in the pharmaceutical development report. However, these CQAs are still target elements of the QTPP and are ensured through the product and process design and the control strategy www.drugragulations.org 43
  • 44. FDA Example :QbD IR Tablet www.drugragulations.org 44
  • 45. Quality Attributes of the Target Is it a Justification Drug Product CQA? Identification Positive for acetriptan Yes¹ Though identification is critical for safety and efficacy, this CQA can be effectively controlled by the quality management system and will be monitored at drug product release. Formulation and process variables do not impact identity. Therefore, this CQA will not be discussed during formulation and process development. Assay 100.0% of label claim Yes Assay variability will affect safety and efficacy. Process variables may affect the assay of the drug product. Thus, assay will be evaluated throughout product and process development. Content Conforms to USP Yes Variability in content uniformity will affect Uniformity <905> Uniformity of safety and efficacy. Both formulation and process variables impact content uniformity, so Dosage Units this CQA will be evaluated throughout product and process development. Dissolution NLT 80% at 30 Failure to meet the dissolution specification minutes in 900 mL of can impact bioavailability. Both formulation and process variables affect the dissolution 0.1 N HCl with 1.0% profile. This CQA will be investigated w/v SLS using USP throughout formulation and process apparatus 2 at 75 development. rpm www.drugragulations.org 45
  • 46. Quality Attributes of the Target Is it a Justification Drug Product CQA? Degradation Products ACE12345: Yes Degradation products can impact safety and NMT 0.5%, must be controlled based on compendial/ICH requirements or RLD characterization to limit Any unknown patient exposure. ACE12345 is a common impurity: NMT 0.2%, degradant of acetriptan and its target is based Total impurities: on the level found in near expiry RLD product. NMT 1.0% The limit for total impurities is also based on RLD analysis. The target for any unknown impurity is set according to the ICH identification threshold for this drug product. Formulation and process variables can impact degradation products. Therefore, degradation products will be assessed during product and process development. Residual solvents can impact safety. However, no solvent is used in the drug product manufacturing process and the drug product complies with USP <467> Option 1. Therefore, formulation and process variables are unlikely Residual Solvents USP <467> option 1 Yes¹ to impact this CQA. www.drugragulations.org 46
  • 47. Quality Attributes of the Target Is it a Justification Drug Product CQA? Water Content NMT 4.0% w/w No Generally, water content may affect degradation and microbial growth of the drug product and can be a potential CQA. However, in this case, acetriptan is not sensitive to hydrolysis and moisture will not impact stability. Microbial Limits Meets relevant Yes¹ Non-compliance with microbial limits will pharmacopoeia impact patient safety. However, in this case, the risk of microbial growth is very low because criteria roller compaction (dry granulation) is utilized for this product. Therefore, this CQA will not be discussed in detail during formulation and process development. Yes¹:Formulation and process variables are unlikely to impact the CQA. Therefore, the CQA will not be investigated and discussed in detail in subsequent risk assessments and pharmaceutical development. However, the CQA remains a target element of the QTPP and is ensured through the product and process design and the control strategy www.drugragulations.org 47
  • 48. For this product, ◦ Assay, ◦ Content uniformity ◦ Dissolution and ◦ Degradation products  are identified as the subset of CQAs that have the potential to be impacted by the ◦ formulation and/or process variables and,  Therefore, will be investigated and discussed in detail in subsequent formulation and process development studies.  On the other hand, CQAs including identity, ◦ Identity ◦ Residual solvents and ◦ Microbial limits  which are unlikely to be impacted by ◦ formulation and process variables  will not be discussed in detail in the pharmaceutical development report. However, these CQAs are still target elements of the QTPP and are ensured through the product and process design and the control strategy www.drugragulations.org 48
  • 49. QbD Now Asks Sponsors to Define their Quality Target Product Profile (QTPP) Asks whether Generic Firms are Focusing Product Design at the Right Target www.drugragulations.org 49
  • 50. Past / Present QbD Approach ANDA QTPP: Guiding Quality Surrogates Formulation / Used in the process Development of the submitted ANDA Formulation without context and Process Equivalent to the RLD Asks Sponsors How Claimed to be They Systemically acceptable based Arrived at a upon a passing BE Bioequivalent Drug study to the RLD Product Bioequivalence by “Bioequivalence by testing Design” www.drugragulations.org 50
  • 51. Is Formulation Designed using a QTPP that Targets Equivalence to the RLD? Bioequivalence by design Formulation designed based upon If QTPP Surrogate Does not Target an understanding of critical quality Equivalence to the RLD, may Be attributes to provide equivalent Acceptable. Sponsors Should exposure profile needed to achieve Provide Justification Based On equivalent clinical characteristics in Drug Pharmacokinetic and Clinical Target patient population . Profile. www.drugragulations.org 51
  • 52. Relationship between risk and criticality:  Risk includes severity of harm, probability of occurrence, and detectability, and therefore the level of risk can change as a result of risk management.  Quality attribute criticality is primarily based upon severity of harm and does not change as a result of risk management.  The identification and linkage of the CQAs should be considered when designing the control strategy.  A well-developed control strategy will reduce risk but does not change the criticality of attributes. www.drugragulations.org 52
  • 53. CQAs can evolve throughout the product lifecycle, for example: ◦ Change of manufacturing process  change of synthetic route ◦ Subsequent knowledge gained throughout the lifecycle  raw material variability,  pharmacovigilance,  clinical trial experience, and  product complaints www.drugragulations.org 53
  • 54. Product Profile  Quality Target Product Profile (QTPP) CQA’s  Determine “potential” critical quality attributes (CQAs) Risk Assessments  Link raw material attributes and process parameters to CQAs and perform risk assessment Design Space  Develop a design space (optional and not required) Control Strategy  Design and implement a control strategy Continual  Manage product lifecycle, including continual Improvement improvement www.drugragulations.org 54