RESUME QA QC ENGG
- 1. 1 Name : Jose Mathews Mobile: +6597787462 (Singapore) Email: memanajosemathews@gmail.com Availability: Immediate Driving License: Valid UAE and Indian Driving License Career Objective To be associated with an organization that provides challenging opportunities along with stimulating environment for mutual development and potential realization. Professional Qualification BE. In Mechanical Engineering from Anna University (CERT # 71601114019) CSWIP 3.2.1– Senior Welding Inspector( CERT # : 81242) API 510 Authorized Pressure Vessel Inspector ( CERT # : 66201) API 570 Authorized Piping Inspector ( CERT # : 68927) ASNT Level II in PT, MPI, UT & RT Certified Internal Auditor for ISO 9000-2015 QMS Employment History Interglow (S) Pte Ltd Position: - QA / QC Engineer from Nov 2015 – Till Date Lead the Quality team at site and monitor their performance. Ensure the implementation of PQP and ITP effectively. Ensure that site key quality procedures relating to Welding, Material Receiving, and NDT are in compliance with contract quality requirements, relevant Codes/Standards and good site practices. Ensure Yard QC procedures are sufficient and effectively implemented, utilized and functioning as intended in the QC system. Responsible for first hand review on all WPS/PQR and welders qualification prior to submission to Welding Engineer. Review and approve welders. Ensure all non-conformances are reported and recorded in order to facilitate corrective action and resolution. Participate in periodic quality audits/reviews on Site Management System as an Observer. Facilitate the project construction team with the quality system support and provide guidance to Inspectors on inspection/test requirements. Ensure all project QC records and documentation are completed and compiled by the Subcontractor at the end of the project. Allocate tasks to inspection personnel and monitor performance. Liaise with Subcontractor’s QA/QC and Construction personnel to ensure compliance with project quality requirements. Liaise with CLIENT’s Site personnel. Liaise with Certification Body at site to ensure regulatory compliance of Contractor activities and timely close all the comments. Attend weekly Site Progress meeting. Review Subcontractor’s certification packs Review Subcontractor’s RFQ’s and PO’s.
- 2. 2 Ensure compilation of MDR is progressing and is delivered at conclusion of the job. Ensure Site activities are suitably resourced with sufficient and appropriately qualified QA/QC staff Assist in construction/fabrication control by performing quality surveillance checks and maintain the observation logs status. Send KPI’s, weekly and monthly reports to project Quality Manager Keppel Offshore & Marine (KOM) Singapore Position: - Lead QA Engineer in Piping from Jan 2012 -June 2015 Directly reports to the Project Manager and Quality manager on Construction stage in all other quality and technical essential aspect to support the construction activities including Fabrication, Testing, Pre-commissioning &commissioning. Preparation of PQP, project specific method of statements, TQR& ITP’s. Liaise with class / owner consistently to meet the quality objectives. Allocate tasks to inspection personnel based on daily RFI and monitor. Develop necessary quality procedure, welding procedure, NDT plan, ITP and make sure all are in compliance with Quality requirements and Project specification. Oversee vendor inspection and reviews inspection reports. Focal point of issuance of NCR and Close out of NCR with in stipulated time. List procurement inspection criticality for various items and prepare audit schedules and vendor quality requirements. Review / approve supplier / sub-contractor quality plans, review and approve project material certification. Ensure Subcontractors Site activities are suitably resourced with sufficient and appropriately certified qualified QA/QC personnel Review and approve supplier / subcontractor data reports. Conduct Internal and External Audit program, quality surveillance program and responsible for implementation of the Project Quality Plans at the respective work locations. Responsible for implementation and oversight of the quality management activities on the Project. Attends pre-FAT, FAT and critical testing activities.
- 3. 3 Liaise with Expediting / Vendor for earliest close out of Comments and re submissions Supervise Sub-contractor QC personnel& Welding Inspectors Implement Project inspection and test Plans, collect Inspection Results, coordinate field inspection activities of Contractors and Third Party Inspection agencies / Class Close monitoring of Weld success rate WSR and welder performance success rate WPSR. (KPI) Assess vendor for compliance to ISO 9000-2015 and their capability in meeting specific project requirements on materials, welding, and painting. Verify product for its compliance to approved data sheets drawings and Specification. Coordinate all inspection requirements for TPI inspector’s and Class. Prepare a system for tracking RFI and execution of inspection until a release note is issued. Review and Preparation of Test Pack. Review of WPS / PQR for Different process like SMAW, GTAW, FCAW, SAW, GTAW – hotwire, Orbital welding and Hot tapping. Maintain WPS & PQR Register (Welding Book) Review and Approval of vendor WPS & PQR Ensure compilation of MDR is progressing and is delivered at conclusion of the job. Good problems identification and resolution Skills. Project done FPSO N’GOMA (FPSO Xikomba) Client : SBM End user: ENI Saipem Angola FPSO Berantai End user: Petrofac Robt. Stone (ME) LLC (ISO 9001-2008 Certified) Abu Dhabi UAE Position: - Senior QA/QC Engineer from March 2007 Dec 2011 Website:www.robtstone.ae Robt.Stone is an experienced Mechanical Engineering Company specializing in Fabrication, Project Management and Site Construction, Mechanical Design and Plant Maintenance.
- 4. 4 Coordination with the Client for executing their priorities. Carry out Vendor/ subcontractor Audits as per the Project Audit Schedule. Close out of all Non-Conformances & Observations. Preparation & Maintaining of Quality assurance procedure Preparation of Project Quality Plan, Inspection & Test Plan & Risk Assessment Organize Review Subcontractor Quality Plan, Quality Assurance Procedures. Preparation of project specific method of statements& ITP’s Preparation of Hot Tap Design Packages for Hot Tapping using various international standards like ASME B31.8, B31.4, B31.3, B 16.5, API 6D Shell DEP for Hot tapping and various Client specific Design General Specifications Preparation of Hot Tap Welding Procedure Qualification, Method Statement for Hot taps Welding, ITP & Risk Assessments. Played a key role for Hot Tapping activity including welding and perforation in a number of projects in UAE and Qatar. Conversant for Preparation of Welding Procedure Specification &Procedure Qualification Records. Preparation of WPS and PQR for Hot Tap Welding. , Piping, Pipeline welding (Down Hill, Dolly Mix& Up Hill), Tie in Welding & Repair Welding. Responsible for all quality control & Inspection Activities. Review of project specifications, material requisitions, drawings and vendor documentation for compliance to project quality requirements. Supervision of site construction activities, maintenance, pipeline welding, and high- risk activities like Hot Tap Welding on pipelines. Control of quality records, compilation of test packs and submission of final data dossiers / Final Documentations. Identify the risks and guide / advice the construction crew on control of risks. Implementation of Company’s HSE policy, Safety plan and Local Rules and Regulations. Mainly involved in the QC/Inspection of cross-country pipeline, piping, and storage tanksworks. Maintaining calibration system of inspection / measuring tools used in the project, as per in-house standards and client specifications. Inspect pipe fit-ups, alignment and visual inspection of all welds. Maintaining QC documentation for welding, piping & structural works. Carrying out audits and verification inspections on the quality system of the contractors. Ensure implementation of Quality Control Plans and procedures. Fit up inspection, Welding Inspection Before, during & after Welding. Weld consumable control etc. Final dimensional inspection. Review of Isometric Drawings & ensure Approved WPS as well as Qualified welders are available. Co-ordination with Clients and NDT Sub contractors. Ensure that Inspection / Testing equipments at site are with valid calibration. Co-ordination with Client inspector for daily welding activities and for stage inspection. Developing Quality documents such as Contract Quality Plan, Quality Control Plan, Method statements and approval from Client Review of Materials / Consumables Test Certificates
- 5. 5 Ensure that the Internal & External Quality Audits are carried out as per the Schedule Perform Mechanical inspection, pipe spool/pipeline hydrotesting, valve testing, pipe bending, pipe lowering and holiday testing, calibration of Pressure Gauges. Monitoring QA/QC Personnel during inspection of Bending, Stringing and Hydrotesting of Valves. Attending punch list items to finish project scope. Prepare pre-hydrostatic test package and witness hydrostatic testing ensure all checklist items are complete prior commence of test and to acceptance of test. Writing and qualifying welding procedure specifications as per ASME Sec IX & API 1104, and reviewing WPSs /PQRs. Conducting / witnessing welder performance qualification tests. Monitor and maintain control records for welding consumable and welder performance records Preparing/reviewing QC packages & test packages. Coordinating with NDT, PWHT and subcontractor personnel. Reviewing MT, PT, UT, and RT according to specifications. Third Party certified Internal Auditor for ISO 9001: 2008 system. Projects done Booster Compressors to Inlet Compressors Conversion Project. Description This project includes the fabrication and installation of piping to convert Booster compressors to Inlet compressors. End user: Dubai Supply Authority (DUSUP) Natural Gas Pipeline to YasIsland. Description Six Km - 24” dia& Two Km - 16” dia, Pipeline Installations inclusive of Stringing, Welding, 100 % NDT, Field Joint Coating, Bedding, Lowering in, Post Padding, and Backfilling. End user: GASCO NGD 7 – NGV Filling Stations High Pressure Pipeline Connections. Description 8 Km, 4” dia, sch 80 , API 5L Gr B Pipeline Installations including 6 nos of Hot tapping of High Pressure Pipeline Connections for NGV Filling Stations. Enduser : GASCO EPC for NG Pipeline for ESI Integrated Steel Project. Description TwoNos of 42” x 18” Hot Tap welding. Client : Toledo BinaniZinc Co. Kochi, Kerala India Position: - Maintenance Engineer June 2005 to Dec 2006 BinaniZinc, a Division of Binani Industries Limited is a custom Zinc smelter designed to produce 30,000 tone / annum of Zinc annually, from cent percent import of zinc concentrates. Responsible for all static and rotary equipments maintenance works.
- 6. 6 To supervise the maintenance of machines and protective systems at the plant so that is in optimum working condition. Responsible for preventive maintenance, on failure maintenance, condition based maintenance include vibration monitoring (SPM) To plan and coordinate with Operations and Other Engineering Sections for Annual Shut Down. Planning of work modules. Allocation of work modules to group members and supervision of work executed. Ensuring the reliability of machines considering aging. Skills Computer Skills CAD Packages : Auto CAD Planning Tools : Primavera (P3) Office Tools : MS Word, Excel, Power Point Personal Details Marital Status : Married Nationality : Indian Sex : Male Date of Birth : 12-05-1984 Passport No : N1883012