Resume_-_Muthalib_Mohammad1
- 1. Resume Mohammad Muthalib Mohammad Muthalib Mobile: +218 92 68 25 075 &+91 970 1783 414 E-mail: muthalib05@gmail.com Date of Birth: January 05, 1967 Marital Status: Married with 3 Children I am a graduate Engineer with over twenty five years of experience in Design and Construction support for large Oil and Gas pipeline projects. Out of the 25 years 15 have been spent on Saudi ARAMCO Projects and Cross Country Oil and Gas pipeline projects. I seek a challenging and interesting position at Lead level. I have demonstrated in the past that I work on my own initiative and fully capable of managing the entire pipeline discipline. I am full conversant with FEED Projects, Detailed Design Packages, Technical Specifications and Construction Scope of Work. Key Skills • Design of Oil and Gas Pipelines – onshore and Offshore • Design of Bulk Storage Plants and Terminals • Professional Experience As A Lead Onshore Pipeline Design Engineer Preparation, Checking and Issuing of FEED, EPIC, PMC, Detailed Engineering Documents For Oil and Gas Pipeline • Design and Construction Verification of Oil & Gas Pipelines, Identifying the concerns in design deliverables and in contractor execution by site visits. • Preparation of design review report by describing the impact and effect of concerns on pipeline system in design life period Preparation, Checking and Issuing Of Technical Specifications and Data Sheets for Oil and Gas Pipeline Projects. • Preparation, Checking, Issuing and Approval of following engineering deliverables mainly include Calculations, Reports, Drawings, Material Requisitions and Technical Bid Evaluation of Pipeline & its components. • Pipeline Span Calculations • Bottom Stability Calculations • Pipeline Design Basis. • Pipeline and Piping Wall Thickness • Rail Road Crossing Analysis • Anti-Buoyancy • Anchor Force & Anchor Block Confirmation • Elastic Bend Radius • Hot Induction Bends Wall Thinning and Quantity • Ring Load & Pipe Ovality • Soil Spring Stiffness • Virtual Anchor Length • Pipeline Barred Tee Area Replacement • Extruded Outlet Area Reinforcement • Welded Branch Area Reinforcement • Isolation Joint Allowable Stress Calculations • Pig Launcher and Receiver • HDD Pulling Load Calculations & Stress Verification • Desktop Study • Site Visit and Route Selection • Upheaval Buckling Analysis • Piping Load Data and Support Schedule • Stress Analysis (CAESER II). • Pipeline Alignment Sheets • Pipeline Route Map. • Pipeline Typical/ Standard Drawings-Markers, Crossings, Trenching and etc., • Station Approach Drawings • Piping GAD and Isometric Drawings. • Vendor documents checking and approval • Pipelines General Specification • Pipeline Data Sheets • Pipelines Installation Procedures Page 1 of 8
- 2. Resume Mohammad Muthalib • Optimization and Cost Estimates • Reports – Preliminary Design and Study Reports and Field Reports • Preparing Pipeline CTR man hours for Projects Proposals. • Training to junior pipeline engineer • Pipeline Design and Analysis Requirements • Interfacing with Client, Design and Installation Contractors • Familiarity with International Codes, Standards and Best Industry Practices and Guidelines • Onshore Pipeline/Offshore Pipeline installation requirements including a significant number of the following aspects: • Routing • Surveys • Welded Tie-ins • Riser Stalk-on • Pre-commissioning Procedure • Construction Specifications. • Scoping of Pipeline Projects • Conceptual Design • Basis of Design • Feasibility studies • Constructability Studies • Value Engineering studies • Safety and Environmental Studies i.e. HAZOP/HAZID etc. Education Bachelor of Engineering in Civil Engineering, Osmania University, HYDERABAD, INDIA Standards Acquainted ASME, ANSI, API, NACE, ASTM, NFPA, ISO, BS, Shell DEPs, BP,,DNV & Saudi Aramco. Career History 04/12 – to date Lead Pipeline Engineer – Teknica uk Libya Limited, Tripoli, LIBYA Responsibilities Include: Development of technical deliverables including pipeline project plan, scope, conceptual engineering and pipeline design methodologies, cost estimates, design deliverables estimates. Multi-disciplinary evaluation and justification of route alternatives, Route Survey SOW, Pipeline Wall Thickness Calculations, Hydrostats Calculations, Road Crossing Calculations, general specification of pipeline, Pipeline Materials for sour / non-sour services, Pipeline Design Basis, Input to Design Drawings, Input to FEED report & EPC SOW, Participating in Design Review and HAZOP Review Meetings, Input to Tie-in’s and Shutdown Philosophy, Operating and Control Philosophy, Cathodic Protection Design, and Inter-discipline coordination. Projects Bahr Essalam Phase II Development Project The pipeline work start from 8” productions Pipeline from C central “A’ area to Sabratha platform, 4” Service line from C central “A’ area through CC-09 well to Sabratha platform, 20” Production, 8” Test Line and 4” Service line From End East Cluster through Mid East Cluster to Sabratha platform, 02/11 – 04/12 Lead Pipeline Engineer – Petro Vietnam Engineering HCMC City,Vietnam Responsibilities Include: Development of technical deliverables including pipeline project plan, scope, conceptual engineering and pipeline design methodologies, cost estimates, design deliverables estimates. Multi-disciplinary evaluation and justification of route alternatives, Route Survey Page 2 of 8
- 3. Resume Mohammad Muthalib SOW, Pipeline Wall Thickness Calculations, Hydrostats Calculations, Road Crossing Calculations, general specification of pipeline, Pipeline Materials for sour / non-sour services, Pipeline Design Basis, Input to Design Drawings, Input to FEED report, and Inter- discipline coordination The NCS-2 pipeline system consists of the following items: - Offshore pipeline is approximate 325 km to transport 2 phase gas, starts from The Hai Thach Platform passes the Central Processing Platform of Thien Ung field, Bach Ho and then runs to a Landfall Station at Long Hai. - Onshore pipeline is approximate 9 km, from Long Hai Landfall Station (LFS) to Gas Processing Plant (GPP2) at Dinh Co. - Onshore dry gas pipeline is approximate 30 km, from Dinh Co GPP2 to Gas Phu My Distribution Central (GDC). The onshore pipeline includes: Line block valve station (LBV) at Phuoc Hoa. Phu My GDC expansion: Only pig receiver, metering skid and tie-ins. - Two liquid product pipelines (LPG & Condensate) is approximate 25 km from outlet of Dinh Co GPP2 to transport to Thi Vai Terminal and 03 LBVs. - Wet H2S/CO2 environment in gas gathering pipelines of a sour gas filed was simulated in a high temperature and high pressure autoclave. Corrosion experiments were carried at a constant H2S/CO2 partial pressure ratio of 1.7 and H2S partial pressure at 0.15MPa, 0.33MPa, 1.5MPa and 2.0MPa respectively. Scanning Electron Microscopy (SEM) and X- Ray Diffraction (XRD) were used to analyze corrosion scales. Effects of high H2S partial pressure on corrosion of API-X52 and X60 pipeline steels were discussed. The results show that the corrosion rate of the two steels increased with the H2S and CO2 partial pressure at the temperature of 60oC with a constant H2S/CO2 partial pressure ratio of 1.7. The rate of X60 was slightly higher than that of X52 steel. General corrosion was primary at the H2S partial pressure of 0.15MPa, 0.33MPa and 1.5MPa, but localized corrosion was observed at the H2S partial pressure of 2.0MPa. The corrosion process was controlled by H2S and mackinawite was the dominant component in the corrosion products. The grain size of corrosion products decreased with H2S partial pressure increasing, coupled with the obviously change in crystal morphology and structure, which reduced the protection ability for steels. In addition, hydrogen blistering and hydrogen-induced crack were observed in the X60 steel. 02/09 – 02/11 Lead Pipeline Engineer – Teknica uk Libya Limited, Tripoli, LIBYA Responsibilities Include: Development of technical deliverables including pipeline project plan, scope, conceptual engineering and pipeline design methodologies, cost estimates, design deliverables estimates. Multi-disciplinary evaluation and justification of route alternatives, Route Survey SOW, Pipeline Wall Thickness Calculations, Hydrostats Calculations, Road Crossing Calculations, general specification of pipeline, Pipeline Materials for sour / non-sour services, Pipeline Design Basis, Input to Design Drawings, Input to FEED report & EPC SOW, Participating in Design Review and HAZOP Review Meetings, Input to Tie-in’s and Shutdown Philosophy, Operating and Control Philosophy, Cathodic Protection Design, and Inter-discipline coordination. Provide field development studies and operations technical support for urban planning, flow line networks, gathering and distribution manifolds, MSV locations, Bulk headers, pipeline routes, Rows, cleaning facilities etc. Development of engineering schemes for new onshore pipeline facilities, space and layout study, cost estimates for budget. Projects Sultan and Alkabir and Q Field Development Projects for Arabian Gulf Oil Company Page 3 of 8
- 4. Resume Mohammad Muthalib (AGOCO), Libya Lead pipeline professionals to carry out conceptual and FEED activity for two grass-root field development projects. The surface facilities of Q/Alkabir and Sultan fields were involved on GOSPs, The scope also includes flow lines, trunk line and export oil and gas pipelines. The design capacity of Q/Alkabir and Sultan fields is 30,000 BPD each of sweet and sour fluids respectively. Prepared man-hour estimate considering varies options and scenarios. Generated pipeline deliverables and carry out pipeline calculations activities. Participated in HAZOP review for Oil and Gas pipeline. The total length of oil and gas pipeline length is 150 kilo meters Tripoli Main Terminal Project (TMT) for Brega Petroleum Marketing Company, Libya The project scope includes conceptual and FEED engineering work for development of new main storage and pumping facilities for Gasoline, Gasoil, Kerosene, Jet fuel and LPG. Five pipelines is included to be designed for transportation the white products from / to the TMT. Generated pipeline deliverables and 18” multi product pipeline length is 45 kilometers, LPG pipeline length is 45 kilometers, 10” Gas oil pipeline length is 50 kilometers and 10” jet fuel pipeline length is 52 kilo meters. Western Libya Gas Development Study for National Oil Corporation (NOC), Libya Studied multiple options for development of onshore western Libya gas discoveries. Six gas fields were involved in a techno-economic analysis for all options. Evaluated and assessed all options based on technical prospective and economic analysis. Designed and sized new gathering systems, flow lines, trunk lines and gas pipelines in order to maximize the utilization of existing facilities at Wafa field for gas processing, treating and finally transported to Mellitah gas plant. Studied and reviewed the basic data of well testing, fluid compositions, production forecast etc. for free and associated gas of the six concession wells. Approximately total length of flow lines and trunk lines is 460 kilometers. Other Projects Participated in preparation of new project proposals. These proposals were for several clients. The new proposals are for the following projects: • Expansion of Al-Sharara - Zawia 30” crude pipeline project for REPSOL Libya – (Akakus Oil Operations). • Installation of new air port fueling facilities for Brega Petroleum Marketing Co. – (BPMC), • Concession-82 Gas Utilization project for ENI Oil Libya. Page 4 of 8
- 5. Resume Mohammad Muthalib 01/06 – 02/09 Sr. Pipeline Engineer, Penspen Limited, London, United Kingdom PMS by Penspen Limited. FDP-1 Project (Khafji Field Development Phase 1 Onshore & Offshore Projects) Value – USD $1.5 Billion Responsibilities Included: Development of technical deliverables including pipeline project plan, scope, conceptual engineering and pipeline design methodologies, cost estimates, design deliverables estimates. Multi-disciplinary evaluation and justification of route alternatives, Route Survey SOW, Pipeline Wall Thickness Calculations, Hydro test Calculations, Road Crossing Calculations, Calculations, Pipeline Materials specifications for sour / non-sour services, Pipeline Design Basis, Input to Design Drawings, Input to FEED report & EPC SOW, Participating in Design Review and HAZOP Review Meetings, Input to Tie-in’s and Shutdown Philosophy and Inter-discipline coordination. Span calculations –pipelines, calculations-on-bottom stability-riser calculations. Responsible for the Core Engineering, supporting all new KJO Onshore and Offshore projects, KJO Projects • Inclusive new FEEDs for Water Injection and Water treatment Facilities, the Khafji Crude and Hout Onshore Facilities, Desalination Plant & Fresh Water Tanks, the Renovation of the Water Treatment Plant etc. Replacement of flow station Y1 and Y2 • FDP1 Onshore Project – EPC Contractor CCC, Project is to construct new Plant Facilities for Gas Compression, which is intended for Gas Lift at Offshore oil well reservoirs. The source gas is flown from Offshore which is processed at Gas compression Plant and returned to Offshore. The Project consists of Inlet Separation Facilities (750,000 BLPD), Gas Compression & Processing Facilities(LP Compressors, MP Compressors & Lift Gas Compression Systems), Flare System, Utility Facilities, Support Buildings & Process Control System. • FDP1 Offshore Project – EPC Contractor Enppi Consortium, Project is to construct 6 New Offshore Platforms - 3PDP’s(power supply to ESP's), 2Flow stations(3phase seperators,booster pumps, flare system & helideck) & 1 IWJ5 (Integrated well jacket with headers, 12well slots with modern facilities), Modification works at 7 Existing Platforms ( Utility Platform, 4 flow stations, gathering station & OCP ), 19 Well head platforms, Laying of Subsea Pipelines(120km for oil& gas) & Submarine Cables for power & communications. 05/92 – 01/06 Senior Pipeline Engineer Saudi Consultant and Design Office (SCADO), Al-Khobar, Saudi Arabia Responsibilities Included: • Preparation of Bid estimates, tender evaluation and assessment. • Prepare all relevant procedural and planning documents e.g. Project Technical Execution, Design Management, Control and report on engineering progress to client. • Managing the project team to ensure appropriate assignment of manpower resources to the project schedule. • Coordinating and directing activities of project team members in areas of technical, procurement, construction, and environment and community relations. • Ensuring complete package is prepared, approved and delivered. • Expectations to bring in the project on time and on budget and ensure monitoring/reporting of progress and costs is performed. • Tracking and getting changes to direction and/or scope to ensure schedule and cost are properly maintained and accounted. • Coordinating preparation of bid packages for equipment and material procurement. • Ensuring specifications are followed and that any deviations are identified, discussed and approved before implementation within the project. • Responsible for QA/QC engineering and implementing Quality procedures. • Initiating and developing time/cost saving procedures and practices related to implementation and administration of projects. • Ensuring the level of engineering design is optimized to meet project requirements without compromising safety, environmental and operability aspects. Page 5 of 8
- 6. Resume Mohammad Muthalib • Significant front-end scoping, feasibility studies, cost estimating, PFD/P&ID drawing development. Saudi ARAMCO Projects 500 MBD Shaybah Oil Field Development Projects – Start-up Projects • Shaybah Oil Field of half a million (5,000,000) BD crude oil production, 119 Oil wells, 5 Gas Injection wells, 3 Powered Water Injection Wells, 3 Water Supply wells, 12 major Trunk lines leads to 3 Gas/Oil Separation Plants, 24 Drill sites (Sabkahs) and Oil Well Testing Facility at each Drill site. • Shaybah Maintain Potential Typical Model Design Package; Performed Piping calculations (Wall Thickness, Elastic bend limit for buried & above ground pipelines, etc.) using SIMFLEX Stress Analysis Computer Program, developed Excel spreadsheets calculations and standardized the pipeline material for Shaybah upstream projects. • Shaybah 12” Water Supply Pipeline from Sabkah-66 to GOSP-2; Worked as Lead Pipeline Engineer for preparation of detailed design package that comprised of selection of materials, 3 Wellheads piping, Flow lines & 7 K.M. Water Supply Trunk line. • Detail Design for Drill Site/Wellheads facilities, Shaybah; Review of technical bid documents from vendors/manufacturers for piping components. Bulk material estimation for 126 oil wells, 8” NPS Flow lines, 10”NPS Test line headers, 16” NPS Flow line headers & Oil Well Testing Facilities. Layout of Drill site facilities for 24 Drill sites. Piping Stress Analysis of 8” NPS Flow lines, 10”NPS Test line headers, and 16” NPS Flow line headers using CAESAR-II. Preparation of piping detailed design packages for 24 Drill sites. Shaybah Maintain Potential Projects • Shaybah MP Trunk lines & GOSP Inlet Spools • Shaybah MP Flow lines from New Sabkha's #17 and Sabkha's #10,11,38,41,50 • Water Supply Line from Shaybah-845 To GOSP -2 • Flow lines from Shaybah 181, 182, 183, 184 & 185 To GOSP, • Flow lines from Shaybah-431 & 432 To Shaybah GOSP-2 • Flow lines from Shyb-376 to Shyb-381 GOSP -3. • Flow lines from Shaybah-116, 117, 119A/B and 121, 10" Test Header, 16" Production Header To GOSP -2 • Flow lines from Shb-220 F/L To Gosp-3 & Cp O/H Power Lines At Sabkha 77 Inst. 16" Trunk line, 24" TR/L & Re-Route 16" • Flow lines from Sabkha-6 and 7 To Shaybah GOSP -1 • Flow lines from Shaybah 181 & 184 At Sabkha-61 To Shaybah GOSP -2 500MBD Qatif Oil Field Development Projects – Start-up Projects • Qatif Oil Field comprises of half a million (5,000,000) BD crude oil production, 38 Drill sites, 78 Oil wells, 4 Water Disposal wells, 78 Powered Water Injection Wells, 19 Water Supply wells. There are 10 Crude Oil, 6 Water Injection, 1 Water Disposal, 3 Water Supply Trunk lines lead to 2 Gas Oil Separation Plants (GOSP). There is SCADA/RTU, CP monitoring, 13.8 KV Overhead Power lines, corrosion monitoring, H2S detection, risk assessment & leak detection for Oil Trunk lines and ESD systems. • Crude Oil Gathering System which comprises of: • 8 new Trunk lines (16” NPS to 30”) – 76 Km. • 2 exist. Trunk lines (16” NPS & 24” NPS) – 18 Km. • 15 Laterals (10” NPS to 24” NPS) – 40 Km. • 6 Flow lines from single well Drill site (8” NPS) – 29 Km. • 60 Instrumented Scraper Launcher/Receiver facilities for each Oil Trunk line, Lateral & Flow line. • 5 Sectionalizing valves on Trunk lines more than 8 Km. • Worked as lead pipeline engineer for the above mentioned Crude Oil Gathering System and performed the following activities: • Selection of Trunk lines, Laterals and Flow lines routs in congested and populated area. Prepared the documentation for the approval of the routs. • Selection of location for scraper launcher/receiver facilities. • Supervision of the Plan & Profiles (Alignments) drawings. Page 6 of 8
- 7. Resume Mohammad Muthalib • Preparation of Bulk and long lead materials. • Technical bid review/approval of vendors/manufacturers documents of piping materials. • Preparation of waivers for scraper launcher/receiver facilities. • Supervision of detailed design packages. • Project management, co-ordination and control. • Worked with Saudi Aramco Project Management Team (SAPMT) as Construction Support Engineer, approximately one year and performed the following major activities: • Preparation of Cost Estimates for Pipelines, Trunk lines, Laterals, Flow lines and Drill sites which include Design Cost, Material Cost and Construction Cost required for project funding. • Preparation of Construction Cost estimates and review of Construction Constructors estimates. • Solving construction issues related to design and materials, at site. • Other Oil Field Projects • Worked as Sr. Pipeline Engineer for Flowlines/Trunklines/Piplines Projects • Updated the Model package for Oil Flow line Khursaniya Oil Field Development Projects Routing and Design of Trunk line are of different sizes (30”, 24”, 16” & 10”) Laterals size is 8” Micro Station (INTERGRAPH) as designing tool. Approx. length 187 KM. for GOSP-1, GOSP-2, and Khursaniya oil field approx length 305 KM. Khursais Oil Field Development Projects Routing and Design of Trunk line are of different sizes (36”, 16” & 10”) Laterals size is 10” Micro Station (INTERGRAPH) as designing tool. Approx. length 818 KM. for GOSP-1. 06/90 – 05/92 Stress Engineer - Oil and Natural Gas Corporation Limited, Bombay, India Piping Spring Support Analysis The scope of work includes the study of existing improperly loaded spring supports. The following Are the equipments included in the stress analysis studies? • Centrifugal Pumps (6 sets), Shell & Tube heat exchanger, Air cooled heat exchanger, Vertical & Horizontal vessels • Checking of existing piping system based on B31.3 • Recommendation of new pipe springs • Evaluation of pumps suction & discharge based on API-610 • Direct Charge requisition for new pipe springs • The work includes the detail design of utilities, hydrocarbon storage, ethylene & propylene storage (cold storage) and caustic storage. • My responsibilities include stress analysis, support selection & design • Demineralization and Condensate area include nine pumps evaluated based on vendor criteria • Hydrocarbon storage include seven pumps evaluated based on code B31.3 & API-610 • Plant & potable water, H2SO4, Caustic storage and spent caustic oxidation include 12 pumps. • Ethylene & Propylene cold storage tank. Designed special supporting system for lines from top to the bottom of the storage tank. • Ethylene & Propylene Boil off compressor (reciprocating compressor) • 48” flare header designed for the temperature –48o c to 250o c and 16” medium pressure steam header for steam assisted flare. Page 7 of 8
- 8. Resume Mohammad Muthalib Courses Attended • Best Practices & Project Management by Saudi ARAMCO • QMS Auditor training course in 2003 • Internal Quality Auditor Training Course for ISO 9001 in year 1996. • HSE Training and H2S Awareness Course Computer and Software Knowledge • Software Programs: Microsoft Word & Microsoft Excel. • Stress Analysis Software: SIMFLEX-S & CAESAR II. • OFFPIPE for Installation of Subsea Pipeline. • PONDUS for Bottom Stability of Subsea Pipeline. • AGA Bottom Stability of Subsea Pipeline • CADD Applications: Micro station. • Programming Languages Known: FORTRAN77. Page 8 of 8