Lock Out Tag Out Safe Work Procedure
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The document provides guidelines for safely locking out and tagging out equipment during maintenance or repairs. It describes shutting down equipment, applying individual locks and tags with identifying information, verifying the zero energy state, and procedures for removing locks and tags. Personal protective equipment is required and emergency stop buttons must be located before work. Only trained employees may perform lockout/tagout procedures.
Lock Out Tag Out Safe Work Procedure
- 1. Page 1 of 3 SAFE WORK PROCEDURE LOCK OUT TAG OUT Created by Julian K. Approved by GEORGE A. Department Manufac. Eng. Revision Date N/A Date Created: JUNE 14 2013 Document # WI-1XX-001 Dept. Version 2013-0 Page 1 of 4 GENERAL SAFETY 1.PERSONAL PROTECTIVE EQUIPMENT CSA or ANSI equivalent personal protective equipment must be worn 2 EMERGENCY In case of an emergency, stop the equipment by pressing the red emergency stop button. All employees should be familiar with the location of the emergency stop buttons on the equipment they operate, as their exact location can differ from location to location (branch to branch) LOTO (Lock Out Tag Out) Reference LOTO STD If any of these DISCONNECTS are in the “ON” position notify your supervisor. ONLY THOSE WHO ARE TRAINED CAN LOCK OUT/TAG OUT TRAINING: Only those who have been trained on Lock Out/Tag out (LOTO) should perform LOTO. Inform Supervisor and/or Safety Manager if any locks are missing or out of place Please read the Corrosion Service Lock Out Tag Out Policy for more details, including disciplinary process SAFE WORK PROCEDURE LOCK OUT TAG OUT Created by Julian K. Approved by GEORGE A. Department Manufac. Eng. Implem Date N/A Date Created: JUNE 14 2013 Document # SWP-1XX-001 Dept. MFG Version 2013-0 Page 1 of 4 OFF POSITION DIFFERENT POWER RATING DISCONNECTS ON POSITION
- 2. Page 2 of 3 SAFE WORK PROCEDURE LOCK OUT TAG OUT Created by Julian K. Approved by GEORGE A. Department Manufac. Eng. Revision Date N/A Date Created: JUNE 14 2013 Document # WI-1XX-001 Dept. Version 2013-0 Page 1 of 4 Lock Out Tag Out Procedure 1. Prepare For Shutdown Everyone in the area must be informed that Lockout/Tagout will be performed and on which machines. 2. Identify Sources of Hazardous Energy on the machine/equipment Assess equipment and identify the hazardous energy sources (figure 1.0), either potential or kinetic and determine the most effective method to achieve a “ZERO ENERGY STATE”. Contact Manufacturing Engineer (Julian Kalac) to help identify system shutdown procedures. 3. Shutdown Follow proprietary equipment and system shutdown procedures normally used to stopping the equipment and return equipment to a “ZERO ENERGY STATE” by methods described under “General Lockout Guidelines” in Figure 1.0. This will likely mean turning or pressing the “stop” button 4. Apply Lock and Tag Information. Locks — Each worker will shall obtain his/her own individually keyed lock. This is the workers own safety equipment is not to be loaned. (No duplicate or master keys). — When more than one person use a multi-hinged hasp lockout device. Tags Lockout tags should include the following information: — Date, Time. Workers Name(s), Department(s). — Reason why equipment has been disconnected 5. Verify Effectiveness of Lockout Ensure that all equipment energy sources are re-tested and a “ZERO ENERGY STATE” has ben achieved. Use equipment specified testing devices for system shutdown confirmation such as Volt Meters, pressure gauges, blocks, bleeding devices or cycling systems procedures. 6. Release From Lockout/Tagout Before locks/tags are removed and energy is restored to the machine/equipment, inspect the work area to ensure components are operationally intact. Each lock and tag should be removed from each energy- isolating device by the worker who applied the lock and tag.
- 3. Page 3 of 3 SAFE WORK PROCEDURE LOCK OUT TAG OUT Created by Julian K. Approved by GEORGE A. Department Manufac. Eng. Revision Date N/A Date Created: JUNE 14 2013 Document # WI-1XX-001 Dept. Version 2013-0 Page 1 of 4 FIGURE 1 ENERGY FORM ENERGY SOURCE GENERAL LOCKOUT GUIDELINE Electricity power transmission lines; machine power cords; motors; solenoids; capacitors (stored electrical energy) Turn off power at machine first (i.e., at point of operation switch), and then at the main disconnect switch for the machine; lock and tag main disconnect switch (or remove fuses from box, and then lock and tag box). Fully discharge all capacitive systems (e.g., cycle machine to drain power from capacitors) according to manufacturer’s instructions. Fluid pressure hydraulic systems (e.g., hydraulic presses, rams, cylinders, hammers) Shut off, lock (with chains, built-in lockout devices, or lockout attachments) and tag valves; bleed off and blank lines as necessary. Air pressure pneumatic systems (e.g., lines, pressure reservoirs, accumulators, air surge tanks, rams, cylinders) Shut off, lock (with chains, built-in lockout devices, or lockout attachments) and tag valves; bleed off excess air; if pressure cannot be relieved, block any possible movement of machinery. Kinetic energy blades; flywheels; materials in supply lines of bins or silos Stop and block machine parts (e.g., stop flywheels and ensure that they do not recycle); review entire cycle of mechanical motion, ensure that all motions are stopped. Block material from moving into area of work; Potential energy springs (e.g., in air brake cylinders); actuators; counter weights; raised loads; top or movable part of a press or lifting device If possible, lower all suspended parts and loads to the lowers (rest) position, block parts that might be moved by gravity; release or block spring energy. Pressurized liquids and gases supply lines; storage tanks and vessels Shut off, lock (with chains, built-in lockout devices, or lockout attachments) and tag valves; bleed off excess liquids or gases; blank lines as necessary.