SANTOSH RESUME-NEW (1)
- 1. SANTOSH KUMAR Mobile: 09955189639,9771438301; Email:santoshchem2k5@gmail.com PROFILEPROFILE Competent and result oriented professional with an experience of over 6 years across troubleshooting, operations – documents and Process Engineering ; currently spearheading as Manager – Process with Chaibasa Cement Works. Skilled in Quality Tools, and manpower supervision in the manufacturing environment. Effective resource planning/ optimization, focusing on waste reduction, enhancing productivity and profitability. Possess an inquisitive & analytical mind, creative thinking, excellent organizational skills, flexible & detail oriented attitude combined with strong analytical & information analysis skills and a proven ability to interact with a diverse range of people in a professional manner. Deal confidently with difficult situations; highly motivated, dynamic and single-minded in my pursuit of excellence and have a record for maintaining high standards of verity and precision in the organization. PROFESSIONAL SYNOPSISPROFESSIONAL SYNOPSIS PRESENTLY WORKING WITH ACC-HOLCIM AS DEPUTY MGR. –PROCESS. A RESULT DRIVEN PROFESSIONAL WITH SIX YEARS OF RICH EXPERIENCE IN PROCESS/OPERATION, PROJECT MANAGEMENT & TEAM MANAGEMENT. A SKILLED COMMUNICATOR WITH EXCEPTIONAL PRESENTATION SKILLS AND ABILITES IN LEADING TEAMS AND ESTABLISHING BENIFICIAL RELATIONSHIP WITH KEY PLAYERS IN THE INDUSTRY. EMPLOYMENT CHRONICLEEMPLOYMENT CHRONICLE • JOIN ACC ON 15 JUNE 2009 AS MANAGEMENT TRAINEE. • FROM 15 JUNE 2009 TO 15 DEC 2009 WAS ON TRAINING PERIOD. • FROM 15 DEC 2009 TO 15 JUNE 2010 WAS ON PROBATION PERIOD. • ON 15 JUNE 2010 CONFORMED AS ASSISTANT MANAGER-PROCESS. • ON 1ST SEPTEMBER 2010 PROMOTED AS DEPUTY MANAGER – PROCESS • CURRENTLY WORKING AS MANAGER PROCESS. • NOTICE PERIOD:2 MONTHS(FROM THE DATE OF RESIGNATION) • CURRENT CTC – 12 LAKH • EXPECTED CTC- @ 30% EXCESS ON CURRENT CTC.
- 2. JOB DESCRIPTIONJOB DESCRIPTION AS AN“HEAD OF DEPARTMENT” OF KILN WORK AS HEAD OF DEPARTMENT. PROCESS OPTIMISATION AND OPERATION CONTROL. PRODUCT PLANNING AND PRODUCT ALLOCATION AS PER REQUIREMENT. IMPLIMETATION OF STATISTICAL PROCESS CONTROL. DCS CONTROL. DEPARTMENTAL PRODUCTION COST ANALYSIS. SHUTDOWN PLANNING & EXCUTION of KILN AND CEMENT MILLS. REFRACTORY PLANNING AND EXCUTION . END USER OF PP (SAP). INSPECTION OF POLLUTION CONTROL EQUIPEMENTS. ISO ACTIVITES (ISO: 9001 & ISO: 14001, ISO:18001). AS SAFETY CHAMPION. CERTIFIED LEAD AUDITOR(FROM BIS,KOLKATA) FOR OHSAS 18001:2007 INTERNAL AUDITOR OF HOLCIUM PYRAMID BLOCK FOR OH&S FPE CHAMPION (HOT WORK) CONDUCTING SOT IMPLIMENTATION OF “JOB SAFETY ANALYSIS” MONITORING OF NO. OF SOT CREATED IN DEPARTMENT BY WORKMEN. PROVIDING PPE TO WORKER AT PARTICULAR SCHEDULE. CONDUCTING HIRA & E-HIRA ACTIVITES. Implementing the “LOCK OUT TAG OUT TRY OUT” procedure to handle safely the Electrical Energy. AS PROCESS ENGINEER WORKING AS PROCESS ENGINEER . CONDUCTING VARIOUS AUDIT LIKE EMS, QMS,PROCESS RISK AUDIT AND SAFETY AUDIT WITHIN PLANT. MAINTAIN DOCUMENTATION OF EMS AND QMS, EnMS. PROCESS OPTIMIZATION OF PYROPROCESSING SECTION (KILN). PROCESS OPTIMIZATION OF GRATE COOLER,. PROCESS OPTIMIZATION OF COAL VRM.. PROCESS OPTIMIZATION OF CEMENT MILL.. PROCESS OPTIMIZATION OF RAW VRM. CONDUCTING VERTICAL ROLLER MILL (VRM) AUDIT FOR PROCESS OPTIMISATION. REDUCTION IN CLINKER FACTOR. REDUCTION IN THERMAL ENERGY CONSUMPTION OF PYROSECTION. IMPLEMENTATION OF SOP WITHIN PLANT REDUCTION IN SPECIFIC ELECTRICAL ENERGY CONSUMPTION OF THE DEPARTMENT. SKILL TRANSFERS OF SHOP FLOOR PERSONS ON FIVE MOST CRITICAL ISSUE OF PLANT. PRODUCTION PLANING & AND ITS COST OPTIMISATION THROUGH VARIOUS TOOLS. CONDUTING B- LEVEL AUDIT OF BALL MILLS FOR ITS IMPROVEMENT.
- 3. CONDUCTING HEAT BALANCE AND MASS BALANCE OF KILN,RVRM, CEMENT MILLS. (Cooler, fans, per heater, Air separator, Extraction from silo, Pneumatic conveying of product) COMPUTER SKILLS-MS WORD, POWERPOINT, MS EXCEL. USER OF SAP PP MODULE, PM MODULE. TRAINING AND PROJECTSTRAINING AND PROJECTS UNDERGONE SEVEN DAYS TRAINIG ON CEMENT MANUFACTURING. UNDERGONE 21 DAYS TRAINIG ON PROCESS MEASUREMENT COURCE. UNDERGONE SEVEN DAYS SEMINAR REFRACTORY UNDERGONE SEVEN DAYS TRAINIG ON EXCUTIVE DEVLOPMENT PROGRAMME. UNDERGONE SEVEN DAYS TRAINIG ON FMEA UNDERGONE THREE DAYS TRAINING PROGRAMME ON OH&S FOR INTERNAL AUDITOR. COMPLETED PROJECT OF CLOSE CIRCUITING OF COAL VRM. COMPLETED PROJECT OF KHD BURNER INSTALATION. COMPLETED PROJECT OF INERTISATION OF COAL MILL. COMPLETED PROJECT OF PRODUCTIVITY IMPROVEMENT THROUGH DESIGN OF RAW MIX. IMPLEMENTED AND CONTINUED 100% PETCOKE IN KILN AND CALCINER. COMPLETED PROJECT THERMAL ENERGY REDUCTION AS WELL AS ELECTRICAL ENERGY REDUCTION IN PYROPROCESSING SECTION. COMPLETED PROJECT OF SODA & SLAG ADDITION IN RAW MIX TO INCREASE PRODUCTION OF KILN. UNDERGONE FIVE DAYS TRAINING PROGRAMME ON OHSAS 18001:2007, FOR LEAD AUDITOR. UNDERGONE ONE DAYS TRAINING PROGRAMME ON ISO 50001:2008, FOR INTERNAL AUDITOR. UNDERGONE TWO DAYS TRAINING PROGRAMME ON ISO 9001:2008,ISO 14001:2007,50001:2007 FOR INTERNAL AUDITOR. ORGANIZATIONAL DETAILSORGANIZATIONAL DETAILS ACC LIMITED • JOIN ACC ON 15 JUNE 2009 AS MANAGEMENT TRAINEE • FROM 15 JUNE 2009 TO 15 DEC 2009 WAS ON TRAINING PERIOD. • FROM 15 DEC 2009 TO 15 JUNE 2010 WAS ON PROBATION PERIOD. • ON 15 JUNE 2010 CONFORMED AS ASSISTANT MANAGER-PROCESS. • PRESENTLY WORKING AS DEPUTY MANAGER – PROCESS ACADEMIC CREDENTIALSACADEMIC CREDENTIALS B.E (CHEMICAL) FROM B.I.T SINDRI, WITH 68.94%. ISc. From Dr. GANGA RANI SINHA COLLEGE, NAWADA IN 2003 (%age MARKS OBTAINED-66.7%)
- 4. 10th from HIGH SCHOOL OHARI, NAWADA IN 2001(%age MARKS OBTAINED-70.14%). PERSONAL DOSSIERPERSONAL DOSSIER Date of Birth : 01 FEB.1987 Permanent Address: .Vill. - MIRGANJ, P.O. – MIRGANJ, DIST-KODERMA, STATE- JHARKHAND,805132 Local address ; MANAGEMENT TRAINEE HOSTEL, ACC COLONY, CHAIBASA CEMENT WORKS, JHINKPANI, SINGHBHUM (w) JHARKHAND, 833215 HOBBY ; LISTING SONGS & SUDOKU SOLVING