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David H Moloney
14th August 2016
Sea Port Construction, Project Execution Plan
Details of how a Sea Port is constructed, and how the progress, safety and quality will be monitored and controlled.
Also the measures to ensure that the site is environmentally friendly.
http://www.slideshare.net/DavidHMoloney/sea-port-construction-project-execution-plan
Brief Description
The purpose of this presentation is to give an understanding of the Methods, Plant
and Sequence to construct a Sea Port .
This presentation can be used to engage Stakeholders and to get the Site Teams
commitment to the programme. Also can be used for Induction Training and as a
way to capture and share knowledge.
Project Execution Plan (PEP) details how a project will be executed, monitored and
controlled.
High in Educational Value and easily understood. Recommended for Continuing
Professional Development (CPD)
This Video Presentation is innovative and has many beneficial uses.
Video https://www.youtube.com/watch?v=6_Aco_GPO8I
Contents
ⓒ David H Moloney
Introduction
Quay Wall
QuayWall
Quay Wall
QuayWall
Brief Description
The quay wall is constructed using precast reinforced concrete hollow
blocks that weigh up to 160 tonnes. The blocks were cast in the on-site
precast yard and loaded onto barges at the temporary loading jetty that
had a 200 tonne capacity gantry crane.
A screeding frame that extended from the sea bet to above water was
used to place the bedding layer to the correct level.
Up to 22 blocks were placed per day using a barge with a crane.
Part of the coping beam was cast in-sit-u in sections using concrete pumps
positioned on the reclaimed land behind the quay wall.
Sequence & Methods to Construct Quay Wall
QuayWall
3D Animation
Quay-wall
ⓒ David H Moloney
Placing Precast Quay Blocks Placing Precast Quay Blocks
Screed Frame for preparing Granular Foundation Placing Precast Quay Blocks
Quay Wall Beam
Screed Frame
Miscellaneous
Brief Description
Duqm, Oman
Mooring Bollards & Marine Fenders
Miscellaneous
Marine Equipment ⓒ David H Moloney
Drawing – Quay Wall Cross Section
Breakwater & Wavewall
Breakwater&Wavewall
Breakwater & Wavewall
Breakwater&Wavewall
Brief Description
The breakwater is constructed using core rock, rock armour, precast
armour units and geotextile.
The core rock is placed using split hopper barges in deep water and
by lorry tipping and dozers in shallow water where the risk of
slippage is minimal.
The precast armour units are placed using crawler cranes fitted with
a real-time visual aid system that enabled 70 placements per day.
The wave wall is cast in-sit-u in 6 metre long sections.
Sequence & Methods to Construct Breakwater & Wavewall
Breakwater&Wavewall
Breakwaters
ⓒ David H Moloney
Filling Barge with Rock – Temporary Jetty Placing Rock Fill
Breakwater under Construction Placing Rock Armour
Breakwaters
Placing Rock Fill
Breakwater under Construction
Barges for Rock Fill
Geotextile
Precast Sea Armour
Placing Armour
Rock Sea Armour
Placing Armour
Sea Wall
Drawing – Breakwater Cross Section
Quarry Run Rock Fill
Drawing – Breakwater Cross Section
Quarry Run Rock Fill
Wave Wall
Geotextile
Rock Armour 0.5 - 1 ton
Precast Armour
Rock Armour 1 - 3 ton
Precast Yard & Loading Jetty
PrecastYard&LoadingJetty
Precast Yard & Loading Jetty
PrecastYard&LoadingJetty
Brief Description
Full-scale sample castings are constructed to demonstrate and
document that all the requirements of the concrete and the
execution of the work are fulfilled using the actual methods and
performed by personnel that will carry out the future castings. One
concrete component of each type is produced for approval. The
approved castings were retained in a dedicated area for quality
assurance purposes.
All works were inspected in accordance with the Inspection & Test
Plan on an ongoing basis, in accordance with the site Project Quality
Plan. The ITP set out in matrix form the sequence of inspection
steps, the governing document (specification, standards), the
standard to be achieved, the persons witnessing and the supporting
documents to be produced.
Precast Yard & Loading Jetty
PrecastYard&LoadingJetty
Precast Yard & Loading Jetty
PrecastYard&LoadingJetty
Precast Yard & Loading Jetty
PrecastYard&LoadingJetty
Pre-casting Quay Blocks
Precast Sea Armour
Shutters for Precast Sea Armour Shutters for Precast Sea Armour
Quarry & Aggregate Production
3D image to show Sequence, Method & Plant.
ⓒ David H Moloney
Quarry
Concrete Batching Plant David H Moloney
ⓒ David H Moloney
Concrete batching plant comprises - concrete mixer, control cabin, silos for cement and fly ash, aggregate bins
and conveyor belt system to feed the mixer. Also aggregate storage bays and water storage tanks.
The mixing is computer controlled and has a dynamic screen display, showing the process. Material storage
capacity to match two days concrete production
Concrete Batching Yard
Silos, Ice Flake Plant, Chilled water, Mixer
Storage bays for aggregates
Reinforcement Cutting & Bending Yard David H Moloney
ⓒ David H Moloney
Reinforcement in 12 m lengths. Delivery in 3 ton Bundles Reinforcement cut to length by Shearing Machine
Reinforcement Bent to Shape by Bending Machine Reinforcement that is cut and bent is Bundled for delivery to work site
Reinforcement Cutting & Bending
ⓒ David H Moloney
Concrete
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Concrete
Brief Description
The sequence to construct a reinforced concrete wall is as
follows:
Tie the reinforcement.
Erect stop-ends and the wall shutters.
Pour and vibrate the concrete mix.
Remove the shutters after the concrete has hardened.
.
Cycle Time
Pour per Day
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Concrete
Concrete MixGeneralItems
A concrete mix contains 5 major
elements: cement, water, coarse
aggregates, fine aggregates (sand) and
air in different proportion. Additional
elements such as pozzolanic materials (fly
ash, silica fumes or slag) and chemical
admixtures can also be incorporated to
the mix to increase its properties.
Vibrating Concrete
ⓒ David H Moloney
Concrete
Dredging & Reclamation
Dredging&Reclamation
Dredging & Reclamation
Dredging&Reclamation
Brief Description
Dredgers are marine vessels used to excavate and fill under water.
Types
1. Cutter Suction Dredgers are used to dredge hard soils by cutting
and breaking up the soil using a rotating head at the end of a pipe
which is lowered onto the sea bed. The fragmented material is
sucked and pumped either into a hopper barge or through a floating
pipeline. During operation the dredger is anchored by a spud that
allows the cutting head to swing in an arc.
2. Trailing Suction Hopper Dredgers are used to dredge soft and
loose soils, gravels and silts. There are two suction drag heads
which are lowered onto the sea bed. These move with the dredger
along the sea bed. The dredged material is sucked and pumped
either into the hopper or through a floating pipeline to a discharge
area.
Dredging & Reclamation
Dredging&Reclamation
Dredger - Trailing Suction
Dredging&Reclamation
Boskalis Netherlands
Dredger - Cutter Suction
Dredging&Reclamation
Boskalis Netherlands
Dredger - Backhoe
Dredging&Reclamation
Rock - Excavability
The excavability of rock depends mainly on the rock strength and the layer thickness.
This diagram shows excavation methods for rock of various strengths and thicknesses,
with a free face.
ⓒ David H Moloney
Vibro Compaction - Fill behind Quay
Vibro Compaction - Fill behind Quay
Ground Improvement using deep vibro-compaction.
Purpose is to provide protection against liquefaction during a seismic
event. Also to provide a specified minimum ground bearing capacity.
Vibro-compaction was use to compact the Dubai man made islands
that were constructed from dredged sand.
Equipment.
Vibroflot with extension tube, hydraulic power pack mounted on crane,
diesel engine driven water jetting pumps, compressors, crawler cranes
60 tonne capacity, water tank, de-watering pump
Vibro Compaction - Fill behind Quay
3D image to show Sequence, Method & Plant.
David H Moloney
ⓒ David H Moloney
Vibro Compaction
VibroCompaction
Surveying&settingOut
Survey & Setting Out
Surveying&settingOut
Brief Description
Ope
Survey & Setting Out
Survey Tower
Setting out & Surveying
Setting out & Surveying
Port Operation
PortOperation
Port Operation
PortOperation
Port Operation
PortOperation
Port Operation
PortOperation
Site Facilities & Temporary Works
SiteFacilities&temporaryWorks
Site Facilities & Temporary Works
SiteFacilities&temporaryWorks
Welfare Facilities
ⓒ David H Moloney
GeneralItems
Toilets – Washing
Canteen, Drying Room, Toilet & Generator
Site Hoarding examples
ⓒ David H Moloney
GeneralItems
Wheel Wash Drive-through
ⓒ David H Moloney
GeneralItems
Wheel Wash Drive-throughGeneralItems
Temporary Electricity Supply & Tower Lights
Generators
GeneralItems
Dewatering
ⓒ David H Moloney
GeneralItems
Concrete Batching Yard 3 Nr MixersGeneralItems
Health, Safety & Environmental
Health,safety&environmental
Emergency Phone Numbers & Response
HSE Monitoring & Reporting - Dashboard Dashboard is a single page, graphical representation of
current HSE Issues and historical trends
Site Safety Posters examples
Safety Precautions
Personal Protective Equipment (PPE)
Health,Safety&Environment
Personal protective
equipment (PPE) is
protective clothing,
helmets, goggles, or other
garments or equipment
designed to protect the
wearer from injury or
infection
Safety Training on Site
Miscellaneous The purpose of safety training is to provide the knowledge necessary to
perform a job safely
Safety Training Matrix
Miscellaneous The purpose of safety training is to provide the knowledge necessary to
perform a job safely
Emergency Response Drill
HSE
Drills and exercises are used to rehearse anticipated emergency scenarios
Environmentally Friendly Site Air, Noise, Water & Soil Pollution
Hazardous Substances Symbols
Health,Safety&Environment
COSHH stands for the
Control of Substances
Hazardous to Health
Shown are the new
hazard symbols
Water Pollution PreventionGeneralItems
Segregation of WasteHealth,Safety&Environment
Segregation of waste for proper disposal and
recycling. Less waste goes to landfill and
hazardous waste is treated to make it safe.
Colour Code for Skips & Bins
Putting Waste Concrete to use
ⓒ David H Moloney
Health,Safety&Environment Precast bases for signs and hoarding,
Precast blocks for walls.
Administration
Administration
Organogram
Brief Description
Shown are the line and
lateral relationships
between the various team
members and their relative
position in the site
organisation.
Staff Responsibility Matrix
Staff Directory
Brief Description
List of staff and their
contact details
Daily Work Record
Brief Description
Daily Work Records showing the
allocation of resources, materials and
work activities carried out daily.
Quotations Comparison Sheet
Filing System
Quality Assurance
QualityAssurance
Quality Assurance Dashboard Dashboard is a single page, graphical representation of
current statistics and historical trends
Laboratory
ⓒ David H Moloney
AsphaltPaving
Programme & Progress Monitoring
Programme&ProgressMonitoring
Progress Monitoring & Reporting - Dashboard
ⓒ David H Moloney
Dashboard is a single page, graphical representation of current progress and historical trends
Histogram Charts for Resources & Outputs
Manpower per Discipline Concrete per Location
Numbers for each month of the Project Quantity for each month of the Project
ⓒ David H Moloney
Plant & Equipment List & Worker’s Job Titles
ⓒ David H Moloney
Other Projects
OtherProjects
Brief Description
Jetty for Kuwait Causeway
Other Projects
Jetty for Kuwait Causeway
Other Projects
Brief Description
Concrete Batching Plant on Barge.
Kuwait Causeway
Other Projects
Kuwait Causeway Offshore Piling
Other Projects
Concrete Batching Plant on Barge. Kuwait Causeway
Other Projects
Pile Driving
Other Projects
Temporary Bridge
Other Projects
Temporary Bridge Piling
Other Projects
Brief Description
Marine Piles
Other Projects
Brief Description
Screed Frame. Morocco
Other Projects
Brief Description
Quay Wall Ruwais UAE
Other Projects
Brief Description
Dubai Palm Island, Rock Armour
Other Projects
Brief Description
Dubai Creek, strengthen
quay wall with sheet piles and
ground anchors
Other Projects
Brief Description
Abu Dhabi Quay Wall
Other Projects
Brief Description
St. Croix Bridge
Other Projects
Brief Description
Cofferdams examples
Other Projects
Jebel Ali DubaiOther Projects
Jebel Ali Dubai
Ports
Muscat Omani
Dublin Cork
Production by David H Moloney
My YouTube Channel link: https://www.youtube.com/channel/UCeJR9J7svhBd-C0ZoAH2fhQ
My Port Construction YouTube link https://www.youtube.com/watch?v=6_Aco_GPO8I

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Sea Port Construction, Project Execution Plan