Seed drying and it's methods
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Seed drying is the process of removing moisture from seeds to achieve the required low level for long-term storage. There are three main drying methods - natural/sun drying which uses ambient air and depends on weather, forced air or mechanical drying using heated air in driers for uniform drying regardless of weather, and chemical drying using desiccants like silica gel to absorb moisture. Proper drying is important to retain seed viability for longer storage periods. The equilibrium moisture content is the moisture level at which seeds neither gain nor lose moisture from the surrounding air. Various factors like humidity, temperature, seed characteristics affect the drying process.
Seed drying and it's methods
- 1. Seed Drying BY-ANSHUL PHAUGAT B.Sc (Hons) AGRICULTURE
- 2. Seed Drying and its type • Removal or elimination of moisture from the seed to the required level is called drying. • Drying of seeds is done by following methods: 1. Sun drying(Natural Drying) 2. Forced air drying (Mechanical drying) 3. Use of desiccants (Chemical) for drying
- 3. Why seeds need to be dried? • Seeds which are dry will retain their viability for longer periods of storage in gene banks. • It is recommended that, in general, seeds should be dried to between 3-7% moisture content for long-term storage, except in certain cases where it has been shown that low moisture content causes problems. • Drying has an independent effect from temperature on viability during storage and adequate drying could prolong viability for reasonably long periods without cold storage.
- 4. Equilibrium Moisture Content • The equilibrium moisture content (EMC) of a hygroscopic material surrounded at least partially by air is the moisture content at which the material is neither gaining nor losing moisture. The value of the EMC depends on the material and the relative humidity and temperature of the air with which it is in contact.
- 5. Concept of EMC • The colloidal nature of seed allows them to take up or give off moisture depending upon the relative humidity of the surrounding air. • The moisture in the air is present in a gaseous form and excerpts pressure. • The moisture in seed also excerpts a certain pressure. • There is a continuous movement of moisture in the vapor form from the air into the seed and vice versa, but if the water vapor pressure in the air is grater than the water vapor pressure in the seed, eventually there will be an increase in the moisture content of the seed.
- 7. Prediction of drying period 1. Predict the current percentage moisture content and the percentage moisture content required for storage. 2. Weigh the seed sample. 3. Use these three values to calculate the weight of seeds at the required moisture content by using the following formula: 4. Weigh the seed sample at regular intervals during the drying period until the weight of the seeds has reached this calculated value.
- 8. Factors effecting drying the seed • The moisture content of the seed • The existing relative humidity and temperature of the environment • Depth of spread of seeds • Rate of air blow • Drying temperature • Size and capacity of the drier and • Kind of seeds
- 9. Natural Drying (or) Sun drying • Here the seeds are uniformly spread over clean dried yard and allowed for drying to the required moisture level. • The seeds should not be dried under hot sun during 12.00 noon to 2.00 pm as it causes damage to seeds by UV rays. • This method depends on weather conditions, which are unpredictable one.
- 10. Drying of seeds in directly in sun Covering of the seed with hulk to prevent over exposure and cracking
- 11. Advantages • Easy process • Cheap method • Requires no additional equipment • Does not require any expenditure on electricity or fuel Disadvantages • More chance for mechanical admixture • Seed loss is more while drying due to insects, birds and animals. • Takes long time for drying. • Uneven drying. • High weather risk and damage due to sudden rain or heavy wind.
- 12. Mechanical drying (or) artificial drying • Types of driers: 1. Metal bin drier 2. Vegetable seed drier 3. Batch drier • Forced air is used for seed drying by the following three means. 1. Natural air drying 2. Drying with supplemental heat 3. Heated air Drying
- 13. Natural air drying • Natural air is blown upon the seeds using suitable air blower for drying. • Continuous drying is possible in this method. • In modern seed godowns provisions are made to forcible circulation of air with the help of electric blower or fan. • If the outer air is comparatively dry, this method is followed. • So it is possible only during dry months.
- 15. Drying with supplemental heat • Small quantity of heat is applied to raise the air temp to 10-20° F for reducing the relative humidity of air used for drying. • In this, drying is performed quickly due to use of dry air, but continuous drying for long period affects seed quality.
- 16. As it can be seen in the figure that an extra heating chamber has been installed to increase the temperature of the Ambient air. Drying with supplemental heat
- 17. Heated air Drying • The air is heated considerably as much as by 100° F (40° C) and used for drying the seeds. • Very quickly the seeds get dried. • The seeds should not be continuously dried as it causes damage to seed. • High moisture seeds should be dried by this method.
- 19. Advantages • Quick method • Perfect drying is possible even under unfavorable weather condition. • Seed loss is minimized. Disadvantages • Requires specialized equipment and machine, which is costly. • Care should be taken while drying the seed using hot air, as it causes damage to the seed. • Tempering is to be followed while drying the seed in this method.
- 20. Metal bin drier • the seeds are placed in a metal bin • the heated air is blown in to the bin through the perforations made at the bottom of the bin. • In this uniform drying of all layer is not possible for which decide the thickness of the seed layer to be taken to the bin • also have to stir the seed manually or mechanically at regular intervals.
- 21. Vegetable seed drier • the seeds are separated over the bottom screen seed trays which are kept inside chamber or cabin. • The heated air is passed to dry the seed. The heat is generated by electrical source and the air is passed through trays. • Here uniform drying is possible.
- 22. Batch Dryer • In bin batch dryers, the seed is placed in a (usually round) bin, and ambient or slightly heated air is blown through it by a fan. • The maximum thickness of the seed layer in the bin depends on the initial moisture content, the type of seed, the air temperature and RH and fan horse power. • To obtain a uniform airflow through the seeds, a full perforated floor is required. • A layer of seed 0.8 to1.0 m at 20% moisture can be dried to 14% within 24 hrs without affecting germination at 30-35°C and 50-60%RH air at a rate of 5- 8m3 per minute per m3 of seed.
- 23. • After the seed in a bin has reached the acceptable average moisture content, a moisture gradient will remain from the top to the bottom of the seed. • The surface layer will have a moisture content above the average and the bottom layer of the bin will be lower than average. • Thus, proper mixing of the seeds is essential before further storage or packaging. This can be addressed by installing one or more grain stirrers to mix the entire content of a bin for 3-12 hours.
- 24. Batch dryer
- 25. Wagon Batch- Dryer • A seed transport wagon can be transformed into a wagon batch-dryer by equipping it with a plenum, a perforated floor, and a fan/heater unit coupled with a canvas transition to the wagon. • The drying principles of a wagon batch dryer and a bin batch dryer are similar. • Wagon batch dryers are most frequently used for drying fragile seeds such as large- seeded legumes (e.g. field or garden beans and peanuts). • The recommended air flow rate for the ambient –air wagon drying of a 1.5m layer of peanut seeds is 0.25m3 of air per m2 of floor area.
- 27. Use of seed desiccants (Chemical drying) • In this method silica gel or fused calcium chloride (CaCl2) is used to absorb the moisture from the seed and its surrounding environment. • Silica gel is of two types, as 1. Indicator type: blue in color and on absorbing moisture, this turns to pink color. So we can remove this and reuse after dehydration. 2. Non-indicator type: white in color and remains same (white) even after absorption of moisture content. So there is no indication in this type. But this can also be reused after dehydration.
- 28. Tempering • When the heated air is used for drying, moisture content in the surface layer of the seed is removed at a faster rate, while the moisture present inside tends to reach outside slowly to maintain the equilibrium. • On continuous drying a pressure gradient is developed inside the seed due to difference in moisture content between the dried outer layer and drying inner layer of the seed. • This results in the damage of seeds by formation of hair like cracks in the seed. • Hence tempering is to be followed. • It refers to the discontinuation of drying operation for a specified period to allow the moisture present in the interior of the seed to migrate all over the exterior portion uniformly.
- 30. Magnitude of Water Removed in Drying • The high volume of water removed by drying is frequently taken for granted. To dry 1000 bushels of rice seed that come from the field with 20% moisture down to 13%, 466 gallons of water must be removed. This is the equivalent of eight and one half 55- gallon drums. To calculate the loss of weight by drying the following formula can b9 applied: • Where: FW = final weight IW = initial weight IM = initial moisture percentage FM= final moisture percentage
- 31. THANK YOU • For ppt on another topics drop me an email: anshphaugat@outlook.com (topics related to Agriculture only)