Sensor Characteristics and Selection
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This document discusses different types of sensors and their characteristics. It covers the differences between active and passive instruments, as well as null-type and deflection-type instruments. It also discusses analogue versus digital instruments and some key sensor performance characteristics such as accuracy, precision, threshold, resolution, sensitivity, linearity, hysteresis and more. Key factors that influence sensor selection are resolution requirements, cost, accuracy needs, and application environment. Proper sensor selection depends on balancing these factors for each unique measurement scenario.
Sensor Characteristics and Selection
- 2. Types & Features (Characteristics) of Sensors Influencing Selection
- 3. Active and passive instruments
- 4. Active and passive instruments
- 5. Active and passive instruments • Level of measurement resolution – It is possible to increase measurement resolution by making the pointer longer • In active instruments, adjustment of the magnitude of the external energy input allows much greater control over (caution: consideration of heating effects and for safety reasons)
- 6. Active and passive instruments • Level of measurement resolution – It is possible to increase measurement resolution by making the pointer longer • In active instruments, adjustment of the magnitude of the external energy input allows much greater control over (caution: consideration of heating effects and for safety reasons) • In terms of cost, passive instruments are normally of a more simple construction than active ones and are therefore cheaper to manufacture. – Choice between active and passive instruments for a particular application involves carefully balancing the measurement resolution requirements against cost
- 7. Null-type and deflection-type instruments
- 8. Null-type and deflection-type instruments • Accuracy of Deflection Type Instrument depends on the linearity and calibration of the spring, whilst for the second it relies on the calibration of the weights. • Calibration of weights is much easier than careful choice and calibration of a linear-characteristic spring, this means that the NULL type instrument will normally be the more accurate.
- 9. Null-type and deflection-type instruments • Deflection type instrument is clearly more convenient. – It is far simpler to read the position of a pointer against a scale than to add and subtract weights until a null point is reached. • A deflection-type instrument is therefore the one that would normally be used in the workplace. However, for calibration duties, the null-type instrument is preferable because of its superior accuracy. – The extra effort required to use such an instrument is perfectly acceptable in this case because of the infrequent nature of calibration operations
- 10. Analogue and digital instruments • Analogue Instrument Defined: – An analogue instrument gives an output that varies continuously as the quantity being measured changes
- 11. Analogue and digital instruments • Digital • Discrete versus Digital
- 12. Analogue and digital instruments • ADC or DAC Conversion
- 13. Analogue and digital instruments
- 14. Problems with ADC Conversion • A/D converter adds a significant cost to the system. • Finite time is involved in the process of converting an analogue signal to a digital quantity, and this time can be critical in the control of fast processes where the accuracy of control depends on the speed of the controlling computer. – Degrading the speed of operation of the control computer by imposing a requirement for A/D conversion thus impairs the accuracy by which the process is controlled.
- 15. Indicating instruments and instruments with a signal output • Instruments that have a signal-type output are also commonly used as part of automatic control systems
- 16. Indicating instruments and instruments with a signal output
- 17. Static characteristics of Sensors • Accuracy and inaccuracy (measurement uncertainty) • Precision/repeatability/reproducibility • Tolerance • Range or span • Linearity • Sensitivity of measurement • Threshold • Resolution • Sensitivity to disturbance • Hysteresis effects • Dead space
- 18. Accuracy (or inaccuracy) • accuracy of an instrument is a measure of how close the output reading of the instrument is to the correct value.
- 19. Accuracy (or inaccuracy) viz-a-viz Range of Instrument • If, for example, a pressure gauge of range 0–10 bar has a quoted inaccuracy of ±1.0% f.s. (±1% of full-scale reading), then the maximum error to be expected in any reading is 0.1 bar. • This means that when the instrument is reading 1.0 bar, the possible error is 10% of this value. For this reason, it is an important system design rule that instruments are chosen such that their range is appropriate to the spread of values being measured, in order that the best possible accuracy is maintained in instrument readings. • Thus, if we were measuring pressures with expected values between 0 and 1 bar, we would not use an instrument with a range of 0–10 bar.
- 20. Precision/repeatability/reproducibility • Precision is instrument’s degree of freedom from random errors. • If a large number of readings are taken of the same quantity by a high precision instrument, then the spread of readings will be very small.
- 21. Tolerance • Tolerance is a term that is closely related to accuracy and defines the maximum error that is to be expected in some value. • Tolerance describes the maximum deviation of a manufactured component from some specified value.
- 22. Range or Span • The range or span of an instrument defines the minimum and maximum values of a quantity that the instrument is designed to measure.
- 23. Linearity & Sensitivity of Measurement
- 24. Sensor Performance Characteristics • The transfer function shows the functional relationship between physical input signal (s) and electrical output signal (S). • Ex:
- 25. Transfer Function as Graph/Curve
- 26. Sensitivity • Relationship between input physical signal and output electrical signal. It is the ratio between a small change in electrical signal to a small change in physical signal. • Derivative of the transfer function with respect to physical signal. Typical units are volts/kelvin, millivolts/kilopascal, etc. • A thermometer would have “high sensitivity” if a small temperature change resulted in a large voltage change.
- 27. Class Quiz
- 30. Threshold • If the input to an instrument is gradually increased from zero, the input will have to reach a certain minimum level before the change in the instrument output reading is of a large enough magnitude to be detectable. This minimum level of input is known as the threshold of the instrument. • Manufacturers may quote THRESHOLD as absolute values or as a percentage of full-scale readings. • A car speedometer typically has a threshold of about 15 km/h. This means that, if the vehicle starts from rest and accelerates, no output reading is observed on the speedometer until the speed reaches 15 km/h.
- 31. Resolution • When an instrument is showing a particular output reading, there is a lower limit on the magnitude of the change in the input measured quantity that produces an observable change in the instrument output. • Like threshold, resolution is sometimes specified as an absolute value and sometimes as a percentage of f.s. deflection. • One of the major factors influencing the resolution of an instrument is how finely its output scale is divided into subdivisions. • Using a car speedometer as an example again, this has subdivisions of typically 20 km/h. – This means that when the needle is between the scale markings, we cannot estimate speed more accurately than to the nearest 5 km/h. This figure of 5 km/h thus represents the resolution of the instrument.
- 32. Sensitivity to disturbance • sensitivity to disturbance is a measure of the magnitude of change in instruments’ characteristics (environmental effects are prominent. It causes: – Zero drift – Sensitivity drift
- 36. Hysteresis • If the input measured quantity to the instrument is steadily increased from a negative value, the output reading varies in the manner shown in curve (a). If the input variable is then steadily decreased, the output varies in the manner shown in curve (b). The non-coincidence between these loading and unloading curves is known as hysteresis. Dead space is defined as the range of different input values over which there is no change in output value.
- 37. Reference & for further readings