SENTHIL PANDIAN CV
- 1. 1 Curriculum Vitae SENTHIL PANDIAN Mobile: 0091 9976748557 Email:senthilpandian28@yahoo.com Objective A Dynamic innovative Person with Good knowledge and Engineering skills, working in a Competitive environment seeking to pursue a challenging career opportunity to contribute to the growth of a progressive organization. Summary Quick and aggressive learner. Team player with leadership and communication skills. Strong technical and managerial skills. Reliable in goal setting/meeting deadlines. Experience communicating with client. Profile 12+years of Oil & Gas, Petrochemical Plant experience Pre-commissioning, Commissioning, Start up & shut down activities & Trouble shooting. Process Monitoring, Optimization and Operation &Maintenance activities, operations. Education 1997-2000 Diploma in Petrochemical Technology From Board of Technical Education, Tamil Nadu, India. 2000-2003 B. Tech Chemical Engineering From Aadhiyamaan college of Engineering, Tamil Nadu. Work Experience May 2013 to June 2014 CB&I PNG LNG EPC4 Project,Papua New Guinea (EXXON MOBIL) Gas Conditioning Plant PROCESS COMMISSIONING SPECIALIST Work responsibilities: Participate in Plant Commissioning procedure writing and Systemization / Boundaries Identification & prepare Systemization marked-up P&IDs. • Participate in the preparation of Commissioning Safety Execution Plan & System Completion Plan. • Preparation of leak test procedure and inspection. Review Vendors manuals. • Prepare Materials Take-Off sheet for materials needed for Pre-commissioning & Commissioning. • Participate in the preparation of Commissioning List of Materials. • Prepare detailed static & dynamic pre-commissioning/commissioning procedures including marked-up P&IDs for client review & approval. • Prepare Turn - Over Completion Package, inclusive of dynamic commissioning. • Participate in system & sub-system Walk Down (Punchlisting)
- 2. 2 Work Experience Work Experience • Lead pre-commissioning & commissioning activities of process systems and utilities. • Prepare Work Pack for Start-Up. Participate in Plant Start-Up as required by client. • Prepare mechanical completion documentation as System Owner for client acceptance. • Control & monitor compliance to HSE, Work Permit policies. MEG Vent gas incinerator dryout start-up procedure review and coordinate activities with Supplier Commissioning of 6.5 MV Gas Turbine Generator (Dual Fuel,Soloar Turbine) Sep 2011 to Nov 2012 CB&I Yemen LNG CPU II UPSTREAM (Gas Processing) , TOTAL PROJECT PROCESS COMMISSIONING ENGINEER Work responsibilities included: Worked as a PROCESS COMMISSIONING ENGINEER for CPU II Upstream project (420MMSCFD Upstream Gas Plant, Yemen). Preparation of commissioning method of statement Coordinated Site Commissioning and Start-Up activities with Client, the Operation team and Sub-Contractors for document review and execution of field activities. Prepared Mark-up of P&ID’s for Systemization. Led the Equipment inspections prior to boxing-up activities. Assisted Operations in the optimization of process operating conditions for stabilization. Participated in the Performance Testing of the facility and collection of Plant data for review Led the effort to resolve Technical Queries Assisted Operations with the Chemical cleaning and start-up of the Glycol system (Surface Equipment Glycol Package, USA) Led the Commissioning team / worked with operations for the Pre-Commissioning & Commissioning activities such as: Pipe flushing / Blowing; Check of Safety and Relief Systems; No-load testing of motors; Catalyst loading and Inspection / Dynamic test of Rotary Equipment like Pumps and Centrifugal Compressors; Preparation of Punch List for Systems and follow-up for resolution of hold items. Heater start-up procedure review and coordinate activities with Supplier Commissioning and Start-up of Expander and Compressors (MFT, Atlas COPCO) Assisted Operations with the Commissioning and Operation of onshore gas processing equipments like Slug Catcher, Dehydrator, Deethanizer and Debutanizer Systems, Cryogenic pumps, Hot oil system, Heater and Regeneration systems. Well experienced in supervising above activities Ensured strict adherence to Permit To Work system Sep 2010 to March 2011 TECHNIP FRANCE – Abu Dhabi Offshore Associated Gas Project 1 Das Island, Abu-Dhabi COMMISSIONING /STARTUP SUPERVISOR New processing Offshore Gas Facilities 210 MMSCFD of two trains
- 3. 3 Work Experience Work Experience Two trains of Feed gas compressor Driven by Gas Turbine Commissioned the following Process Units, Nuovo Pignone Centrifugal Gas Compressor-driven by GE- Gas Turbine 32 MW ) TEG Gas dehydration unit Stripper Condensate system Amine Treatment Unit (Sour gas treatment unit) Dense phase pig launcher Utility and Offsite: Flare System Waste Heat Recovery Unit Instrument air system capacity of 5500 Nm3/hr. Nitrogen system capacity of 800 Nm3/hr. Oily water system, Sewage water system. Utility water, portable water system and Fire water system. Jan 2010 to Aug 2010 TECHNIP FRANCE – Abu Dhabi Qatar Gas 3 &4 LNG Onshore Project, CTJV Project, Qatar COMMISSIONING SUPERVISOR Responsible for Pre commissioning /Commissioning Supervisor in Qatar Gas LNG onshore Project (Train 6 and 7), Ras Laffan Industrial City, Qatar. Commissioning of (Macchi Italy) VHP Boiler 220 Ton/Hour. Hydro milling of Pipe and Vessel, Deaerators, Condensate Recovery System. Commissioning of the Fuel Gas system Cooling Water Mechanical Cleaning and Passivation Steam Blowing Preparation and Steam Blowing Startup of Steam Turbine Pump Commissioning of Steam Turbine Generator Commissioning of Nitrogen Plant Commissioning of Instrument Air Compressor Pre commissioning Procedure review Punch clearing and Rectification. August 2009 – Jan 2010 KBR, Olefin Plants Project - Saudi KAYAN, Jubail, Saudi Arabia PRE COMMISSIONING/COMMISSIONING SUPERVISOR Worked at SAUDI KAYAN Petrochemical Complex as a commissioning and start up Supervisor in Gas Cracker plants, The feed of Gas Cracker plant is Ethane, Butane and products are Ethylene (1350KTA),Pyrolysis Gasoline, Methane(30KTA),Propylene 500 KTA C2,C3+,Benzene150KTA, Hexa Octane this are the products. Commissioning of VHP Boiler 200 Ton/Hour,(CERREY,Mexico)
- 4. 4 Work Experience Leak testing and preservation with nitrogen. Loop checking. Stroke checking of the control valve Mark P&ID Checking, Preparing of Punch list and its rectification. Handled all types of pumps, like Reciprocating pumps, Screw pumps, Gear pumps & Metering pumps in dosing Pump and also in Turbine driver Multistage centrifugal pumps. Commissioning of Decoke compressor,FD Fan in the Boiler Cooling water Passivation Quench Tower, Caustic Tower water circulation preparation and start up Steam Blowing Preparation, HHP, HP, MP and LP steam. Participate and lead in implementing quality and EHS MS reviews. Coordinate with Vendor to implement the functional Test and commissioning of the Equipment. March 2008 –June 2009 JGC Arabia Ltd, (Olefin Plants Project), PETRO Rabigh, Saudi Arabia, ETHANE CRACKER / HOFCC COMMISSIONING SUPERVISOR Worked at Rabigh Refining and Petrochemical Ltd as a commissioning and start up Engineer in Ethane cracker and HOFCC plants, The feed of Ethane Cracker plant is Ethane (110MMSCFD) and the products are Ethylene (1500KTA), Pyrolysis Gasoline, Methane(50KTA),C2,C3+ product. VGO is the feed of FCC plant and the products are propylene (950KTA), Gas Treatment, clarified oil. It is a big refinery complex. Pre-Commissioning Mark up P&ID Checking, Preparing of Punch list and its rectification. Water flushing, Air blowing, Nitrogen purging and boxing up of all the vessels and columns. Operation pressure Leak Test. Chemical cleaning of Nine (09) Cracking furnaces Cooling water degreasing and Passivation, Cooling Tower Commissioning. System Dry out, Dew point Checking, Air Freeing Hydro test of Heat exchangers and Process Pipeline Preparation of Oil Flushing for the compressor and pumps for lube oil system. Chemical cleaning of Suction lines for the compressor and pumps. Catalyst Loading, Dosing Chemicals Loading and Commissioning Testing the pumps with load and without load. Amine system (including amine tower) & plant utilities commissioning. Loop checking. Stroke checking of the control valve Tank form Leak Test, nitrogen purging & Nitrogen blanketing Distillation column chemical cleaning activities Leak Test of LPG Recovery Section and Caustic Treatment Section Steam Blowing Activity: Involved in HHP, HP, MP, and LP Steam Blowing Preparation and doing Steam Blowing with target and
- 5. 5 Work Experience without target. Mechanical run of Pump, Blower and Air fin Cooler (Forced and Induced Draft Fan) Solo and Mechanical run of Steam Turbine Pump (Elliot, USA) Commissioning of Vacuum system (steam ejector), Lube oil system, Seal gas and instrumentation Solo run of Steam Turbine & Mechanical Run Test of Multistage Centrifugal Compressors (Mitsubishi Japan, Elliot-Ebara Japan,) as mentioned below, I) Cracked Gas Compressor Rated Power 66,424 KW II) Ethylene Heat Pump Compressor Rated Power 24,175 KW III) Ethylene Refrigerant compressor Rated Power 14,775 KW IV) Propylene Refrigerant compressor Rated Power 46,989 KW V) Wet gas compressor Rated Power 42,130KW VI) Main Air Blower Rated Power 41,745 KW Commissioning &Startup of Ethane Cracker Plant: Thermal Cracking Furnace Dry out Furnace (36 main pilot burners) (O/L Temp=852`C) Quench water tower, Caustic tower High Pressure Deethanizer tower Cracked Gas Compressor World highest capacity Gas Compressor (4 Stages Centrifugal Type) (Discharge 3Kg, 7.8Kg, 16Kg, 34Kg/cm2&Driven By Steam Turbine (HHP 105bar) Demethanizer, C2 splitter (Ethylene-1500KTA) Methane product tower (50KTA) Sphere tanks take in service, flare system, etc Expander Compressor Commissioning Methane Screw Compressor (Kobelco Japan) Commissioning Acetylene Reactor commissioning and Driers Pressure Swing Adsorption Column commissioning Nitrogen Replacement Hydrocarbon Introduced the Process line Able to give information from the field to panel Have the knowledge on the system handled to be operated. Able to control the parameter in order to achieve smooth process operation Start up, Normal operations, Normal shutdown and emergency shutdown of the Plant Jan 2006 – Feb 2008 CAIRN ENERGY INDIA PTY LTD,GUJARAT-INDIA LPG Recovery Unit PROCESS SUPERVISOR Company Profile: It is a MNC producer for oil and gas which is having three offshore platforms capacity of 165MMSCFD & 5000 BPD on onshore terminal treatment is done. Facility consisted of the following Units: i. Oil &Gas separation unit ii. Booster compressor unit (gas turbine) iii. TEG de hydrations& Regeneration unit
- 6. 6 Work Experience iv. Propane refregeration unit v. Oil storage unit. Work responsibilities included: Pump isolation & purging (using nitrogen) for Mechanical work Compressor start-up &emergency shut down Plant Operation and Troubleshooting. Co-ordination to plant start-up and shutdown during normal & emergency Sampling. Controlling of Operating Parameters Handling with Light Maintenance Safety Implementing safe work permit procedures at work spot March 2003- Nov-2005 KOTHARI PETROCHEMICAL LTD,CHENNAI, INDIA Poly Iso Butylenes PLANT OPERATOR Company Profile: Kothari Petrochemical is a division of Kothari chemicals limited, a downstream industry of Chennai Petroleum Corporation Limited (CPCL) supplying C3 to C5 Hydrocarbon feed stock for the manufacture of Poly Iso-Butylene (PIB). Technology transfer from Cosden Technology, USA. The Cosden Polybutylene process is a liquid phase, fluidized bed polymerization of Iso butylenes contained in a butane butene stream. This unit has a capacity of 10,000 metric tones/ Annum for Poly Iso Butylene. Responsible for production operation, monitoring process parameters and correct the deviations and also responsible for optimizing process conditions to get the desired yield and quality of product. Trouble shooting with minimum loss of production and quality of Product. Coordination with shift in charge and other process operators for Smooth operation. Commissioning and Pre commissioning of pressure vessels , bullets, Spheres, storage vessels. Commissioning and Pre commissioning of Heat exchangers, distillation Columns. Hydro testing of pressure vessels, bullets, spheres, heat exchangers. Pneumatic testing of storage vessels, distillation columns. Annual shutdown maintenance of pressure vessels, bullets, spheres, and Storage vessels. Coordinating with service departments for preventive, shutdown and breakdown jobs. Shutdown and startup planning, major maintenance programs and plant Modification work. Equipment Handled: Continuous Fluidized bed Polymerization Reactor Positive Displacement Compressors, Distillation Columns Fractionators,
- 7. Depropanazier, Debutanizer, Atmosphere Distillation Unit, Vacuum Distillation Unit). Fluidized Bed reactors, Spheres and Bullets (LPG), Pumps and Heat Exchangers CERTIFICATIONS 1) Training Certification: Southern Petroleum Industrial Corporation Limited, Tuticorin - 628 005 Period: 03-10-1999 to 05-01-2000 2) Safety Certification Course: i) Fire fighting ii) First aid iii) Safety plant operation 3) IT / Computer Skills: Packages : MS OFFICE, TRAINING EHS Management System. Permit to work system. Knowledge of Fire and Safety systems. Knowledge about BA, H2S/N2 awareness. Hazardous Chemicals Handling. Fire monitors and Hydrants systems. Project planning and scheduling. PERSONNEL DETAILS Date of Birth : May 02, 1980. Nationality : Indian. Passport No. : Z2219564, issued at Madurai, India. Languages known : English, Tamil, Malayalam, Hindi. Home Address 1-B/33W,Pudu colony, Street No:3,Bodinayakanur-625513 7 Tamil Nadu, India