![CURRICULUM VITAE
NAME: NILESH R. KAJABAJE
Mobile # 0091-7040903459
POSITION: Process Commissioning Engineer
Background
Bachelor Degree in Mechanical Engineering.
Percentage: 70 %, JAN - 2010 to JAN -2013.
Diploma in Mechanical Engineering.
Percentage: 52 %, June – 1997 to AUGUST- 2000.
HSC in SCIENCE [TECHNICAL].
Percentage: 50 %, June – 1995 to June – 1997
Completed a 30-hour Occupational Safety and Health Training Course in Construction Safety & Health
(OSHA).
Completed MSCIT (Course of Maharashtra Govt.) with 54 marks.
.
Relevant Experience Summary:
Sr.
No.
Designation Duration Company Name Project
1 COMMISSIONING
ENGINEER
10/2017 TO 11/2017 CAPE PLC
JORDAN PHOSPHATE
MINING COMPANY
2 Sr. COMMISSIONING
SUPERVISOR
06/2016 TO 06/2017
PETROFAC EMIRATES
LLC
ORPIC
3 COMMISSIONING
SUPERVISOR
11/2014 TO 03/2015 JGC
BARZAN
4 MECHANICAL SUPERVISOR 04/2014 TO 05/2014 ETS QP BENZENE
5 COMMISSIONING
ENGINEER
08/2012 TO 11/2013
SAMSUNG SAUDI
ARABIA
MA’ADEN SMELTER
6 MECHANICAL SUPERVISOR 01/2012 TO 4/2012 DESCON ENGG TAKREER
7 COMMISSIONING
SUPERVISOR
11/2010 TO 02/2011 TOYO JAPAN ENGG
PERAL SHELL GTL
8 MCHANICAL
SUPERVISOR
05/2010 TO 06/2010 TOCO
OMAN LNG
9 COMMISSIONING
MECHANICAL TECHNICIAN
04/2009 TO 04/2010 SAUDI ARAMCO
KAUST
10 MECHANICAL
SUPERVISOR
05/2008 TO 01/2009 LAHOUD ENGG
BOROUGE 1
11 MECHANICAL FOREMAN 10/2007 TO 11/2007 QCON QAFCO
12 MECHANICAL FOREMAN 08/2005 TO 08/2007 AL -OSAIS MERCO](https://image.slidesharecdn.com/cvofnileshrk-180226133128/85/Cv-of-nilesh-rk-1-320.jpg)
Cv of nilesh rk
- 1. CURRICULUM VITAE NAME: NILESH R. KAJABAJE Mobile # 0091-7040903459 POSITION: Process Commissioning Engineer Background Bachelor Degree in Mechanical Engineering. Percentage: 70 %, JAN - 2010 to JAN -2013. Diploma in Mechanical Engineering. Percentage: 52 %, June – 1997 to AUGUST- 2000. HSC in SCIENCE [TECHNICAL]. Percentage: 50 %, June – 1995 to June – 1997 Completed a 30-hour Occupational Safety and Health Training Course in Construction Safety & Health (OSHA). Completed MSCIT (Course of Maharashtra Govt.) with 54 marks. . Relevant Experience Summary: Sr. No. Designation Duration Company Name Project 1 COMMISSIONING ENGINEER 10/2017 TO 11/2017 CAPE PLC JORDAN PHOSPHATE MINING COMPANY 2 Sr. COMMISSIONING SUPERVISOR 06/2016 TO 06/2017 PETROFAC EMIRATES LLC ORPIC 3 COMMISSIONING SUPERVISOR 11/2014 TO 03/2015 JGC BARZAN 4 MECHANICAL SUPERVISOR 04/2014 TO 05/2014 ETS QP BENZENE 5 COMMISSIONING ENGINEER 08/2012 TO 11/2013 SAMSUNG SAUDI ARABIA MA’ADEN SMELTER 6 MECHANICAL SUPERVISOR 01/2012 TO 4/2012 DESCON ENGG TAKREER 7 COMMISSIONING SUPERVISOR 11/2010 TO 02/2011 TOYO JAPAN ENGG PERAL SHELL GTL 8 MCHANICAL SUPERVISOR 05/2010 TO 06/2010 TOCO OMAN LNG 9 COMMISSIONING MECHANICAL TECHNICIAN 04/2009 TO 04/2010 SAUDI ARAMCO KAUST 10 MECHANICAL SUPERVISOR 05/2008 TO 01/2009 LAHOUD ENGG BOROUGE 1 11 MECHANICAL FOREMAN 10/2007 TO 11/2007 QCON QAFCO 12 MECHANICAL FOREMAN 08/2005 TO 08/2007 AL -OSAIS MERCO
- 2. History: 06 June 2016 TO 11 June 2017.> AAT OMAN. Position:: Sr. Commissioning supervisor (Process) Project : ORPIC PETROFAC EMIRATES LLC Key Accountabilities: Pre–commissioning and commissioning of various sizes of pipeline as like flushing/blowing, Steam blowing, chemical cleaning, neutralization & dry out the system, leak test, purging , cold circulation & start-up with thorough understanding of process and P&ID for complex process plants and utilities/offsite facilities. Pre-commissioning activities like as Pipelines dry-out, N2-Hi leak test, purging and commissioning likewise cold hydrocarbon circulation, mark-up P&ID for Pre-Comm. and commissioning of pipelines, columns, HP vessels, Sieve Dryers, KO drums, flares, pumps trial and mechanical test runs & performance test. Reviewing the ITRs inspection, tests and records, OTPs – operating test procedures and interface with the mechanical commissioning checklists. Air blowing and reinstatement fully in compliance with specifications, tightness testing, start-up of process equipments, hydrocarbon separation and fractionation including steam and gas turbine drivers. Carry out detailed plant checkout against engineering , PFD, P&ID, rotating equipment installation and maintenance, ensure equipment preservation procedures, preparing equipment list, lube oil schedule, preparation of marked up system scope P&IDs, preparation of equipment lists, line diagrams, data sheets, utilities summaries, metallurgy diagrams,Operations readiness and assurance issues between operations personnel and construction personnel, Interface and provide clarification and guidance and technical support to construction engineers provide startup assistance.conduct internal joint disciplines walk downs of systems prior to Client official walk down, ensure equipment calibration and certification, cathodic protection, participate in risk assessment, review operations manual and standard operating procedures and on time project completion. Utility consumption, firewater system, water treatment plant, nitrogen generation and utilities, prepare equipment list, lube oil schedule, precommissioning and commissioning check sheets, review vendor documents, materials of construction, coatings, linings, CP, internal & external monitoring, chemical treatment associated with oil & gas facilities, punch list generation and clearing, log minor discrepancies in punch list for future reference, interface and regularly meet with client and vendor representatives. Rotating equipment installation and maintenance ensure equipment is being preserved as per the preservation procedure, mobilization of men and equipment, site organization, functional testing, reliability & performance test run, successful on-time project completion. Function test and Performance Test of Boiler, Desalination, De-Mineralized Water system, Fire Water system, Air compressors. Line checks, Punch listing. Cleaning & water flushing of pipelines. Air Blowing, Rupturing, Reinstatement, Inerting, System leak test. Equipment Mechanical Test runs, water runs, wet function tests .Internal function test & Final walk through with client.Implementation of site LOTO Program Isolating systems and equipment. Developing LOTO Clearance boundaries using P&Ids.Isometrics, Electrical Diagrams, and vendor drawings to determine the proper procedure and sequence for isolation. Assuring proper application of locks and tags and controlling LOTO keys. Assuring proper compilation and completion of all LOTO paperwork, Logs, Logbooks and electronic databases. Coordinate and monitor LOTO activities with Construction, Commissioning, HSEC, the owner and subcontractors
- 3. Compliance with all Safety PPE’s during operations. Storage and uninterrupted supply of raw materials and intermediates to the processing units. Storage and supply of finished products to terminals. Blending activities related to gasoline, diesel. Co-ordination with DCS, terminals, Mechanical/Electrical/Instrumentation Department, Units and Laboratory. Carrying out all operations with full work permit system. My Scope of work includes checking the line-up, monitoring of Tank parameters through ATG readings, tank preparation for dispatch to various units and to offsite , which includes tank settling, mixing, product sampling, water draining. Monitoring pumps, handing over of pumps to electrical/mechanical dept for maintenance. Routine check up of area for any abnormality. Updating all operation parameters in daily Log sheet. Abnormality if any reporting to DCS. Actively attending fire/safety training programs. 01 OCT2014 TO 14 March 2015> APPLUS VELOSI QATAR. Position : Commissioning Supervisor (Process) Project : BARZAN ONSHORE JGC Key Accountabilities: Air blowing preparation &execution according given test package marked P&ID. Air blow points inspection (PIN) conducting with PMT & OED. After blowing inspection Reinstatement activities by PMT support team follow up. Mechanical isolation (MIDC) preparation & implementation for air freeing & air drying for given test package. Marked up line up checking for ir freeing & air drying. Nitrogen hose connection according check valve (NRV) direction existing in given test package. Conducting inspection With PMT & OED for air freeing & air drying. Performing step back 5x5 & LMRA before every activity. Conducting TSTI with workforce every day. SIMOPS PTW preparation & Attending meeting with SIMOPS PTW coordinator. PMC PTW preparation & obtaining it from PMC PTW coordinator. Scaffolding request preparation & follow up for PMC activities. Temporary defeat for control valves for PMC activities preparation & follow up with JGC instrument dept. For utilities usages attending interface meeting every day. Interface with area lead supervisor of Train 1 &2 for PMC activities. Columns, flash drum, KO drum preservation until client handover. Pump suction stainer with temporary start up sieve installation & inspection carried out by PMT & OED. Pump MTR preparation & implementation according approved procedure. Condition monitoring & recording during Pump MTR. Pump mechanical seal barried fuild filling in seal pots & nitrogen back up pressure filling & maintaining. Pump preservation according to approved procedure until handover. Red blind deviation for fuel gas IN document preparation implementation. Vendor support for furnace refectory dry out activities. Firefighting line network air blowing & water flushing & sprinklers testing carried out. Centrifugal compressor Lube oil skid PMC activities. Blind list preparation & implementation for catalyst loading in C1, C2, and C3 treator. Catalyst loading post preservation until client handover carried out. capable of inspection, evaluating conditions of fuel storage tanks, pipelines, pumps, dispensers, filter, meter, gauge, and flow control mechanisms, manifold and valve systems, and other related petroleum system components. capable of detecting/recognizing system component malfunction, misalignment, leak, and adjustment issues and perform minor fuel system maintenance with guidance from the Team Leader.
- 4. capable of removing and replacing small system components, have a basic knowledge of automated tank gauging systems, meters and high/low level alarms. The Team Member shall also be capable of performing fuels systems operational duties on installed fuel systems. capable using, generating and extracting data from maintenance reports applicable to any maintenance actions performed. 13 April 2014 TO 15 May2014> ETS QATAR. Position : Start-up Supervisor Project : BENZENE S/D Seef QP Key Accountabilities: Blind list preparation &approval from client for confine space vessel entry in Benzene column. Client HSE walk down for vessel entry preparation. Safely Manhole opening & creating fresh air draft inside column by using air operated fan &ventury installation. Conducting internal inspection safely by client & third party inspector. Removal of damage tray segments, down comer ,beam& distributor. Column internal hydro jetting cleaning & scaffolding erection. Segregation of damaged tray segments & sending to denting dept. New tray installation & conducting inspection by client QC & third party inspector. Conducting final box up inspection & final box up according HSE procedure. Service utility station pipeline hot work. Reboiler supporting plate replacement inside column hot work I have experience in pipeline systems, storage tanks, pumps, valves, fuel monitors and filters, used oil storage and disposal facilities. able to convert gauge and temperature readings to quantities of products and shall be able to perform quality assurance functions. able to correlate pressures, temperatures, and quantities as read from various gauges and meters normally found at a fuel facility.have a basic understanding of written description and instructions pertaining to facility operations, able to implement cyclic maintenance programs and safety programs relating to all aspects of facility operation and demonstrated expertise in spill cleanup procedures, prevention and control measures, related equipment operation and maintenance. Prepare and check receiving, transfer and close out documents. Connects lines, grounding wires, and loading and off loading arms or hoses to tank truck, . Visually inspects samples of fuel. Gauge tanks for water, temperature, and fuel levels. Perform preventive maintenance and repairs on Bulk Storage facilities. Perform general housekeeping and grounds maintenance for terminal, pipeline and dock areas 15 TO 22 Oct 2013AUG 2012 > SAMSUNG SAUDI ARABIA KSA. Position : Commissioning Engineer (Cast House) Project : Maa’den Aluminum Smelter Key Accountabilities: Natural Gas line network air blowing & air freeing by nitrogen . LPTT of natural gas line network by nitrogen on 7 bar. Plant air network air blowing with target inspection on PMT presence & LPTT on 7 bar. Co2 &Ar storage tank & their evaporator LPTT by nitrogen on 7 bar. Co2 &Ar tank shell vacuum checking with Torr meter. Ar tank shell vacuum creating by portable vacuum pump up to 350 torr. First fill in Ar& Co2 tank according vendor procedure. Chiller pipe line HPTT up to 25 bar by nitrogen with chiller vendor. NH3 charging in chiller preparation & execution in presence of chiller vendor Potable, cooling & process water network flushing & passivation. Cooling water emergency overhead tank flow adjustment. Water cooling plant flushing & passivation.
- 5. Ingot casting vendor BEFESA, pre commissioning machine adjustment mechanical support, pneumatic network air blowing & adjustment for cylinders movement. Weighing scales & overhead cranes inside CAST HOUSE calibration work support to VELOSI & SASO. Billet casting vendor HEARWITCH hydraulic network tuning & pneumatic network mechanical work support. Hydraulic valve stand rectification work according vendor S/V. Slab casting VDC vendor WAGSTAFF pre commissioning work support. Billet holding furnace refractory dry outup to 800 degree Celsius. Billet holding furnace entry blind list preparation & LOTO. Blind list preparation for client hand over. Chlorine gas line network chemical cleaning according to chlorine institute standards. Purple tag walk down punch list preparation & closing.(Mechanical Completion). Gray tag walk down punch list preparation & closing.9practical completion). Hot Commissioning in cast house by ALCOA supporting work. Spare part list for Operation handover to Ma’aden Operation. LOTO preparation & application for initial energiation of gasline,waterline,airline. Maintaining LOTO practice according PMT BECHTEL procedure. Co-ordination for punch clearing with construction & client. Reviewing of pre-commissioning scenarios and material list for pre-commissioning such as sacrificial valves, quick opening valves, temporary spools, temporary silencers, temporary strainers, etc. Checking for readiness of mechanical completion dossiers of systems, accordingly with QA&OC system, in collaboration with others departments and client representatives. Review of pre Commissioning sequence detailed pre commissioning activities like leak test, pump solo run, cooling tower fan solo run-in collaboration with others departments and vendor’s representatives. Support vendor’s representative to carry of pre commissioning test and during start-up. Reviewing & updating pre commissioning plan accordingly with QA&QC system and client standards. Preparing inspection and test reports for pre-commissioning activities and forwarding to Pre comm. Manager and QA&QC Manager for review, comments, approval and integration in QA&QC plan for pre-commissioning. Estimation of manpower, equipment’s and materials necessary for each activity. Forwarding to management for approval and to construction contractor. Reviewing and checking of materials, chemicals inventory for pre commissioning activities and spare parts from equipment suppliers. Developing database of punch item for commissioning department; update and tacking of it; forwarding of items to Punch List Coordinator for integration in Project Punch System, Assure technical assistance for commissioning and start-up of units on request of client operation 26 JAN 2012 TO 18 APR 2012> DESCON UAE. Position : MECHANICAL SUPERVISOR Project : TAKREER TURNAROUND Key Accountabilities: Pre-Shutdown Planning — preparation of schedules, Tools & Tackles, materials (including spares), blinds (boiler makers), test fittings & gauges, assessment of manpower requirement, scaffolding requirement, provision of identification tags for repair / replacement, etc. Execution of pre-shutdown overhauling of stand-by machineries/equipments. Shutdown Planning — preparation of daily job list, manpower planning, job's follow up, preparation of Daily Report, updating the Master Schedule & Schedule Charts, attending shutdown review meetings, preparation of daily report, preparation of Actual Schedule, etc. Shutdown Maintenance Activities — execution of maintenance activities as per schedule and daily job list, fixing up the priorities, continuous follow up of jobs, materials arrangement (spares, tools, etc), coordinating with the other service departments for fabrication, machining, etc. Post Shutdown Reporting — preparation of shutdown reports, actual schedule charts & master schedule, delay analysis for the delayed activities, review of spares consumed, failure analysis reports for major.
- 6. Hands-on experience in Blind to Blind maintenance of exchanger including, blinding , opening of covers, tube pulling, tube expansion, tube insertion, leak testing, tube plugging by seal weld/hammering, box-up and DE blinding. Fabrication/Erection of Steel structures. Experience in hydro testing/pneumatic/nitrogen testing of tubes. Exposure to DP Testing and Other types of NDT Test. Able to read process drawings(PID/PFD), MIG and Arc welding. Preparing Job Completion Report & Site Handover to Project/Plant Personnel. Ability to supervise a multi-national workforce. 5 NOV 2010 to 02 FEB 2011> RADIANCE UAE. Position : MECHANICAL SUPERVISOR COMMISSIONING Project : QATAR SHELL GAS TO LIQUID (QSGTL) Key Accountabilities: Carried out inspection for MRT of pumps with client. Preservation of pumps up to handover to company. Pre MRT checklist preparation. Document preparation for inspection. Condition monitoring within pump MRT. Spring support adjustment & released. 27MAY 2010 to 26 JUNE 2010> TOCO OMAN. Position : MECHANICAL SUPERVISOR Project : OMAN LNG (SUR PLANT) S/D Key Accountabilities:
- 7. Handling technique of technical worker. Spading means isolation for reciprocating compressor for its maintenance Preparation lockout & tag out for maintenance job. Conducting bump test for piston. Conducting run out test for piston rod Checking gap between piston rings & cylinder head Replacement of crosshead sliding plates Suction & discharge valves replacement 1st April 2009 to 31 March 2010> Al-Hugayet Contracting KSA. Position : Commissioning Mechanical Engineer Project : Saudi Armco with KAUST Project Key Accountabilities: Coordinating construction of the project on site and ensure smooth running of all on site tasks. Acting as a link between the on-site project team subcontracted operatives. Coordinating the construction of the project on site on a daily basis. Interacting and have regular communication/updates with the commissioning Armco engineer on site progress, raising any issues of concern, etc. Reviewing all drawings, RFI’s where required, via the contractor, to establish sufficient information to construct. Site Diary is updating and reviewing on a daily basis. Implementing strict adherence to safety rules and regulations on a daily basis. Dialoging with all subcontractors to ensure the program is compliedto. Providing input to the Armco commissioning engineer on Weekly Progress reports and assessing them against the project schedule. Inspecting requests for work completed. Checking of work is executed according to contract specifications, approved design drawings, agreed procedures, and method statements. Checking all installations in preliminary stage. Reviewing all documentation and drawings to ensure all documentation is kept up to date on site. 11th MAY 2008 to 11th JAN 2009> Al-Hugayet Contracting KSA.
- 8. Position : MECHANICAL SUPERVISOR Project : BOROUGE-1 ADNOC UAE Key Accountabilities: Reports to the Construction Manager and deputizes as the senior representative from site. Oversees and provides advice regarding the work activities performed by .site based organization and the Third Party Inspection Monitors the Construction activities in the field from a performance management perspective against requirements. Reviews method statements, plans, schedules and procedures. Participates in site safety audits. Witness key hold points during construction on an as-required basis. Chairs the Weekly Progress and HSE Meetings . Assists in the handover of systems to the Commissioning team. 23 OCT 2007 to 26 NOV 2007> QCON QATAR. Position : MECHANICAL FOREMAN Project : QATAR FARTILISER (QAFCO) S/D Key Accountabilities: Replacement of tube heat exchanger. Replacement of casing of air blower. Replacement of butterfly valve 12”14”. Replacement of gate valve 12”14”. Fabrication of 80th schedule pipe 12”14”. Handling technique of technical worker. Rectification of heavy scheduled pipe according to drawing. Replacement of tube bandle of tube heat exchanger. 18th Aug.2005 to 20th Aug 2007 > AL-OSAIS KSA. Position : Mechanical Foreman Project : MERCO Key Accountabilities: Pump house periodic and breakdown maintenance. R.O. Water treatment plant schedule maintenance. Boiler house periodic and breakdown maintenance. Nitrogen gas storage tank maintenance. Maintaining warehouse log sheet. Cracking reactor agitator maintenance.
- 9. Cooling reactor agitator maintenance. Cracking and cooling reactor annual chemical cleaning. Gearbox maintenance. Forklift operating and maintenance. 2nd June 2005 to 10th Aug. 2005> RSBE INDIA. Position : structural fabrication Supervisor Project : Khaitan Agro Ltd RATLAM MP Key Accountabilities: Checking fabrication drawing. Preparing Bill Of Material according to drawing. Fabricate erection MKD according to drawing. Inspection of each fabricated item according to drawing. Erection of fabricated item according to erection drawing 25th Jan. 2005 to 30th May 2005> PitleEngg. Private Ltd INDIA. Position : Installation Supervisor Project : NATIONAL AGRO LTD INDORE Key Accountabilities: Checking the foundations pockets according to the erection drawing. Assembly the machines parts according to the assembly drawing. Erect the machines, level the machines according to the erection drawing. Checking the swing of each roller of each machine to pass line given in the drawing. Fabrication & erection of hydraulic pipeline network. Fabrication & erection of pneumatic pipeline network. Commissioning total line. 5th Oct. 2004 to 8th Dec. 2004> RSEB INDIA. Position : Mechanical Supervisor Project : Aluminum Africa Ltd., Dar Es Salaam, Tanzania Key Accountabilities: Checking through points and center points and preparing drawing.
- 10. Checking levels of different rolls and preparing drawing. Removing oil and coolant (oil) from lubrication network. Checking distance between different couplings. Dismantling rotating machines from their prime movers. Assembled machines parts. Loading all parts of 4 hi aluminum rolling mill in container. 1st Aug. 2004 to 10th Sep. 2004> Dassnagar Precision Engg. Pvt. Ltd INDIA. Position : Mechanical Supervisor Project : NATIONAL AGRO LTD INDORE Key Accountabilities: Estimating total length of the pipe according to network drawing. Hydraulic drawings reading. Fabrication of hydraulic lines. Errection of hydraulic lines. Commissioning of the hydraulic network. 25th May 2004 to 28th July. 2004> Technological engineering contractor INDIA. Position : Mechanical Supervisor Project : Ispat Metallic India Ltd Key Accountabilities: Sorting Material according to construction drawing. Preparing bill of material according to drawing. Fabricate items following drawing. Preparing templates for similar items. Inspection of items fitted by fitters according drawing. Preparation for mobilizing fabricated items from yard to sight. Erection of fabricated items according to erection drawing. Jan.8th 2002 to 24th May 2004> PRIGO ENGG. INDIA. Position : Mechanical Supervisor Project : Ispat Metallic India Ltd
- 11. Key Accountabilities: Hydraulic Piping leakage removing; fabricating new pipeline network according layout diagram. Coolant system back flushing. Heat exchange replacement. (tube exchanger, plate exchanger) Hydraulic pump (Gear pump) disassembly, assembly, alignments, test run. Hydraulic valves refurbishment installation &it’s hydraulic testing. Hydraulic oil refurbishments by oil purifier. Hydraulic hose connection. 14. Aug 2000 to13 Aug. 2001> Alta Laboratories Pvt. Ltd. Khopoli. INDIA. Position : Mechanical Maintenance Technician Project : Alta Laboratories Pvt. Ltd. Khopoli Key Accountabilities: Maintenance of ball mill reactor, centrifuge, centrifugal pump,electricaldryer,pneumaticdryer,rollermill,fire tube boiler,reciprocatingpump,reciprocatingcompressor,glass lined reactor Personal Details : Date of Birth 11th Feb., 1980 Sex Male Contact No. (Residence) +91-9220595072 & +91-7040493659 Permanent Address BehindRajhans Bldg. Dev Ali, Pen, Dist :Raigad, 402107 Nationality Indian Languages Known English ,Marathi,Hindi E-Mail ID knilesh11@rediffmail.com Passport No. K4308124 Passport Valid Up to 05/06/2022