Session 01 - Introduction to PLC - Slides
- 1. Industrial Automation Training Session 01 - An Introduction
- 2. Page 1Classification: Restricted Agenda • Fundamentals of automation • Understanding of PLC system architecture • Layers of automation • What is happening around in automation industry • Typical example- Application of automation in SMART city
- 3. Page 2Classification: Restricted Do you agree that Instrumentation is an art of playing with Physical variables ?? How should we call it as science ?? Measurement Manipulation Control Monitoring Do you agree that Instrumentation is an art of playing with Physical variables ?? How should we call it as science ?? Measurement Manipulation Control Monitoring Do you agree that Instrumentation is an art of playing with Physical variables ?? How should we call it as science ?? Measurement Manipulation Control Monitoring Fundamentals of Automation - Industries Process Food Industry Petrochemical Oil & Gas Paint industry Power Thermal Water Solar Hydro plant
- 4. Page 3Classification: Restricted Do you agree that Instrumentation is an art of playing with Physical variables ?? How should we call it as science ?? Measurement Manipulation Control Monitoring Do you agree that Instrumentation is an art of playing with Physical variables ?? How should we call it as science ?? Measurement Manipulation Control Monitoring Do you agree that Instrumentation is an art of playing with Physical variables ?? How should we call it as science ?? Measurement Manipulation Control Monitoring Fundamentals of Automation – Illustrations Process Food Industry Petrochemical Oil & Gas Paint industry Power Thermal Water Solar Hydro plant • Packing of finished products • Mixing of ingredients • Steam control • Boiler drum control • Furnace draft control • Desalination plant • Skid automation • Power Factor correction • Monitoring of temperature • Radiance level • Dam Gate automation • Governor protection
- 5. Page 4Classification: Restricted TYPICAL PLC SYSTEM ARCHITECTURES
- 7. Page 6Classification: Restricted Entities observed in System Architecture Human Machine Interface Redundancy in network Ethernet switches Controllers Remote IO communication Input output modules Cabinets Protocols Field Wiring Power Supply
- 8. Page 7Classification: Restricted Introduction to Industrial Protocols Profibus Modbus Foundation fieldbus HART Wireless IEC61850
- 9. Page 8Classification: Restricted Introduction to Industrial Protocols Profibus Modbus Foundation fieldbus HART Wireless IEC61850 VFD Energy Meters Field Instruments Field instruments Remote data transfer **SMART Cities IED Interface
- 10. Page 9Classification: Restricted Human Machine Interface- The sophisticated automationGraphical Representation Web view & Monitoring – Https:// Static & dynamic view of plant Reports Trends Analytic tools Alarms SMS notifications Tablet / Phone interface
- 11. Page 10Classification: Restricted TYPICAL REQUIREMENT ANALYSIS CASE STUDY WATER DISTRIBUTION NETWORK AUTOMATION
- 12. Page 11Classification: Restricted Transmitting of physical varibables to Monitoring and command center – Wirelss network RTU and GPRS Modem in each location in distribution network Integrated feature in SCADA Software Graphical representation of physical parameters in water distribution networkwith efficient monitoring Real time information process parameters through GIS SCADA Software with graphics, trend, alarm, historian features Measurement of physical variables- Flow, pressure level, water quality in water distribution network Flow, pressure and level transmitters, analyzers in different locations in distribution network Water distribution network management decisions and generation of proactive actions, historical analysis Integrated feature of SCADA Software
- 13. Page 12Classification: Restricted ASSIGNMENT 1. Prepare comparative chart of speed of communication in different protocols shown
- 14. Page 13Classification: Restricted Topics to be covered in next session • PLC Components • In depth understanding PLC hardware & Installation • Preparing PLC signal list