Setting the Stage for Dramatically Improving O&G Operations Performance
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The document discusses the modernization and technological advancements in the Russian oil and gas industry, highlighting the establishment of a new institute aimed at enhancing operational efficiency and compliance. It emphasizes the importance of agile data management, knowledge worker empowerment, and real-time compliance monitoring using semantic computing and cloud technology. Additionally, it suggests forming partnerships with international associations and developing a unified regulatory ontology to support the industry's unique needs.
Setting the Stage for Dramatically Improving O&G Operations Performance
- 1. Possible Concept for Discussion April, 2013 08 April added Annotations for clarity New Russian National Institute of Nefte (Oil) & Gas. This was given to their Work Group on 02 April 2013 Placing your hands on person in front of you and then jumping over them. Russia can use new IT Concepts differently and do the same in O&G Bill Bosler SME Life Cycle Operations Data Management Texas Consultants, Inc. Bill_Bosler@msn.com
- 2. “23.02.2010. Statement of Mr. Sechin (CEO RosNeft) on modernization and technology development committee (by Russian president) about foundation Russian Oil & Gas Institute (analog French and American Petroleum Institute)” 02 April 2013 Bill Bosler NING 2
- 3. “Think tank of Russian energy industry to collect and develop industry knowledge ▪ Exploration and production ▪ Refinery and petrochemical provide professionals collaboration develop regulations and standards” 02 April 2013 Focus Here with potential addition of Deployment and Compliance Bill Bosler NING 3
- 4. “To sign partnership agreements with international industry associations To sign projects with petroleum companies To fulfill projects: Capital project’s benchmarking database Focus Here to Petroleum thesaurus suggest Petroleum services RDL consideration Industrial information meta-model of ISO TC 184 Cloud geology services prototype” WG 6 02 April 2013 Bill Bosler NING 4
- 5. • Russian O&G Industry “Operations” • Facilities are NOT sufficiently automated • Performance LAGS by many KPIs: OEE, EE, … • Lacks Internal Transparency, … • Fuzzy Compliance in any form. No Trusted Data • Question: What is Success? • Many possibilities Technology developed for Offshore that dramatically changed the Gas supply picture when applied to Shale • But, What is it that NING can UNIQUELY do? • • Shale Gas Example of Technology Adaption Hypothesis: Facilitate Creation of a Knowledge Worker Driven, Actionable Data Environment!!! 02 April 2013 Bill Bosler NING 5
- 6. It “Changed the Game” by empowering the Knowledge Worker (KW) to be VERY AGILE & somewhat independent of others, mostly IT Given Access to any Data, they validated, massaged, changed, reformatted, Distributed Reports, Alerts, etc. as they would Challenge? People want to be successful. Accountability and Traceability for Corporation 02 April 2013 Bill Bosler NING 6
- 7. Use the evolving Semantic Computing and Cloud Technology “Serve Quality Information” to each Person Provide Visibility to all Data, including Activities Comparison to Expectations is inherent Compliance is Visible in near real-time Result: “Leapfrog” International Competition 02 April 2013 Bill Bosler NING 7
- 8. • Change the Game by • Using Agile Business Processes Creating Personal Task Management Serving Verified, Actionable/Accessible Data to each Knowledge Worker (KW), as they want it so they practice “Lean”: Do what say. No more or less. IT is Required. But like the iPhone hid technology required for Mobile, we MUST do the same for Semantic. Challenge: Steeped in IT Terminology that MUST be hidden under a Mobile like Human Interface Companies using Semantic Computing today do not tell you they are doing it, e.g., Google 02 April 2013 Bill Bosler NING 8
- 9. Keep it Personal Keep it VERY AGILE for the KW to change Provide broad access to Data Capture each Person’s Data Validation/Quality Rules Apply them with Traceability Serve Data to each Person the way they want it Capture their Results as Actionable Data Run an Approval and Publication Process Separately from each KW 02 April 2013 Bill Bosler NING 9
- 10. Business: Create and Manage Business Processes and Data Validation/Quality Rules Engineering: Capture & Manage the MES & Control System Configuration Data in an Engineering Management of Change System and Monitor Conformance IT: Transparent Implementation 02 April 2013 Bill Bosler NING 10
- 11. Start Small AND Improve Continuously Move away from long update cycles If have to have update cycles keep to 3-6 months Provide for Organic Growth in multiple directions simultaneously Use Wikipedia’s Collaboration Concept Any One is an Author Goes through “Trusted”, Distributed Approval Process Ideally, ALL Open Source Software and Concepts 02 April 2013 Bill Bosler NING 11
- 12. Work" versus "Data Collections Data Collections Business Processes Work Execution Business Capability Customer Demand People Capability Business Forecast Service Capability Available to Promise Transactions People Equipment Equipment Capability Supplier Real-Time Data Historian Example Internal Operations Customer Engineering Vendor Maintenance Regulator Materials Inventory External Planning Real-Time Data Historians capture Data for all the disparate RT Systems and Deliver it to the KW in a form that they need. Now, do the same for MES !!! 02 April 2013 Bill Bosler NING Functionality Scheduling Systems IT Services Apps Dispatch Administrative: Regulatory (HSE), HR, Accounting 12
- 13. It’s all about consistent access to DATA Independent of the Data Store Semantic Computing provides such capability; but, need to add An Organic O&G Industry Ontology (NING) One Set of Actionable Regulations, Standards, etc. relative to that Ontology (NING External Cloud) Environment for Large AND Small Companies to add their Policies, Procedures, etc. AND Integrate their Legacy Silos (Internal AND External Clouds) 02 April 2013 Bill Bosler NING 13
- 14. Joint Operational Reference Data (JORD) JORD O&G Reference Data being developed based on ISO 15926 02 April 2013 Bill Bosler NING 14
- 15. JORD RJORD Federated Triple Store (TS) Yes, there will be many Data Stores, (SPARQL End Points in Semantic Computing Terminology), that comprise the ultimate Implementation. The Russian Version of JORD that NING plans to create. The focus of this presentation is on the Concepts. By definition, it will be broader than JORD to Align the Russian Uniqueness. How much is stored Semantically as Triple Stores, versus higher performance data stores will be based upon the needs of each Service. 02 April 2013 Bill Bosler NING 15
- 16. JORD RJORD Federated Triple Store (TS) Regulatory KODEKS? Standards PDF To TS NING O&G Regulations Standards ... As I understand it, KODEKS has an electronic Repository of many, if not all, Russian Regulations and Standards. Perhaps, NING could make an arrangement with them to expose them as SPARQL End Points for use by all. Yes, some commercial arrangement would be needed 02 April 2013 The best Example of this is UN/CEFACT, which does provide a similar service. Yes, this Should be done ONCE for the O&G Industry! No need for each Company,/Contractor to do their own. This is one key element of Russia’s Uniqueness! Bill Bosler NING 16
- 17. JORD RJORD Federated Triple Store (TS) Regulatory KODEKS? Standards PDF To TS NING O&G Regulations Standards ... Can Learn how different Standards / Regulations address the same issues; but, really “need more” SPARQL Interact with ALL TS 1 Request Knowledge Knowledge Worker Worker 02 April 2013 Bill Bosler NING 17
- 18. JORD RJORD Federated Triple Store (TS) Regulatory KODEKS? Standards Corporate Policies, Procedures, ... PDF To TS PDF To TS NING O&G Regulations Standards ... Interact with ALL TS 1 Request Knowledge Knowledge Worker Worker Federated Triple Store 2 Results Company Information 02 April 2013 SPARQL Results in Desired Form Yes, need to separate Private versus Public Data Stores. I’m told that for performance reasons, Companies will want to mirror the Public Cloud. So, that in reality, the Company Environment is ALL Private! Bill Bosler NING 18
- 19. The previous slides all addressed relatively Static Reference Data. For Compliance Monitoring and Alerting, need to access Corporate Transactions and Real-Time Data from Legacy systems. JORD RJORD Federated Triple Store (TS) Regulatory KODEKS? Standards NING O&G Regulations Standards ... PDF To TS Corporate Policies, Procedures, ... PDF To TS SPARQL End Point Company Information 0 Data Quality/ Validation Rules Interact with ALL TS Federated Triple Store Legacy Systems SPARQL Knowledge Knowledge Worker Worker Federated Data Store New Capital Projects 02 April 2013 uniSA 15926 Transform 1 Request MIMOSA CCOMML IOMOG Register SPARQL MIMOSA CCOM-ML Bill Bosler NING 2 Results Results in Desired Form Engineering Management of Change System (EMoCS) MES & Control System Configurations 19
- 20. US EPA created Title V, which in short, says Any Air Regulation issued by ANY REGULATORY BODY that “might apply to your site” needs to be evaluated The EPA made it Develop a Compliance Plan PERSONAL! Execute that Plan File a Complete Compliance History every 6 months, signed by Site Manager Penalty for false information could involve Jail Time for the Signor (no more Plausible Deniability) 02 April 2013 Bill Bosler NING 20
- 21. Environmental Compliance Management Schematic Development and Life Cycle Management of Compliance Plan Initial & Ongoing Published Regulations (EPA, State, Local) & Corporate Policies 02 April 2013 Scan & OCR Initial Version & Updates Codification: Address each Paragraph Electronically to identify Rules for Applicability and Compliance Requirements, if applicable Bill Bosler NING What would “Trigger” the Rule? What do you need to do to Monitor Compliance? • What Alerts should be issued to avoid Possible Violation? • What the Escalation Steps? Once these are Published everyone pays attention. For one situation, everyone knew that the Site Manager would get an SMS Before there was a Possible Violation. Amazing how performance improved. Always be able to display the Specific Original Regulatory Requirement. • • 21
- 22. Environmental Compliance Management Schematic Initial & Ongoing Published Regulations (EPA, State, Local) & Corporate Policies Fugitive Emissions Database Equipment Capabilities Database (Passports) Scan & OCR Initial Version & Updates Codification: Address each Paragraph Electronically to identify Rules for Applicability and Compliance Requirements, if applicable Change Management Chemical Speciation Equipment Model Programmatic Determination of Applicability Compliance Plan: Specific Steps and frequency for Proving Compliance, including Deviation Management Plan Corporate Review Speciation to check against the Triggers Know the Exact Pieces of Equipment and therefore further details. In Russia, this information is available in each Service Location Passport. 02 April 2013 Documentation of Why Regulation Does or Does NOT Apply Bill Bosler NING Required Step. They also add the details for the Monitoring and Escalation that becomes the essence of the Compliance Plan! 22
- 23. Environmental Compliance Management Schematic Development and Life Cycle Management of Compliance Plan Initial & Ongoing Published Regulations (EPA, State, Local) & Corporate Policies Fugitive Emissions Database Equipment Capabilities Database (Passports) Separate Service that First Minimizes the number of Tasks. Task Management System Scan & OCR Initial Version & Updates Codification: Address each Paragraph Electronically to identify Rules for Applicability and Compliance Requirements, if applicable Documentation of Why Regulation Does or Does NOT Apply Change Management Compliance Plan: Specific Steps and frequency for Proving Compliance, including Deviation Management Plan Chemical Speciation Programmatic Determination of Applicability Equipment Model Corporate Review Formal EPA Title V Publication Certifying Compliance (every 6 Months) Report with Deviations Unit “Walk Around” Operations Post Report with Deviations Procedure Evaluation Compliance History Maintenance Craft Programmatically Sample Stack Temperature and Calculate Composition every 6 minutes Within Limits, Record Approaching Limit, send First Level Notifications Real-Time System Incident Resolution Activities & Results Incident Resolution Procedure Possibly Violated Limit, send Second Level Notifications Compliance Tasks can be generated for any reason by human or machine (alarms). Tasks should address Operating Procedures, Personal Health & Safety, Process Safety, Environmental, and Laboratory. Incident Resolution Activities & Results Incidence requires further action Incident Generates additional Tasks 02 April 2013 Bill Bosler NING 23
- 24. Operator Essential Care (OEC) aka Operator Rounds (OR) Value Driver Tree/KPIs Safety Environmental Other Regulatory Maintenance Operations Other Organizational Operator Essential Care (OEC) (Operator Rounds) Definition MINIMIZE # Tasks Value Driver Tree/KPIs Safety Environmental Other Regulatory Maintenance Relate to Equipment Service Location Operations Other Organizational Site Wide Results identifying Top Ten Bad Actors, etc. Definition by “Class” of Equipment Setup & Maintain; so, few Daily Changes (Expand and customize Base Rules, etc.) Internal and External People Human or Machine. Track Delays in Execution 02 April 2013 Relate to Role My View Execution Capture and Validate Results with appropriate Escalation at the moment Timely Alerts, that CANNOT be turned Off Bill Bosler NING – as Defined by the Company! Serving each Knowledge Worker with their Top Ten Bad Actors each morning provides Continuous Improvement and High KW Performance! 24
- 25. Processes & Utilities SIS Emergency Response Center Activities Alarms for display, etc. Escalate Alarm Generation & Display Abnormal Situation Management within each DCS AND Across Site DCS DCS Alarms Alarms • Real-Time Systems above DCS (Purdue Levels 3 or 4) • Alerts 02 April 2013 OK Normal Operations Alarms MUST be sent to the appropriate Process Operator. Unfortunately, the Operator receives too many of them and usually ignores them due do time constraints, etc. Alerts are sent to All the Appropriate Personnel – the way that they want to receive them Alert Management Component (AMC) Bill Bosler NING 25
- 26. Processes & Utilities Emergency Response Center Activities SIS Alarms for display, etc. Escalate Alarm Generation & Display Abnormal Situation Management within each DCS AND Across Site DCS DCS Alarms OK Normal Operations Alarms A single Alert is really just another Event that should be managed by the Singular Task Management System at the Site. Real-Time Systems above DCS (Purdue Levels 3 or 4) Alerts Alert Management Component (AMC) True, different Views, etc.; but, that’s just a detail Not mitigated Publish Business Activities Notification Systems: E-mail, IM, etc. 02 April 2013 Alerts Alert Management Component (AMC) Only if want it logged Viewing & Distribution Mechanism & Subscriber Lists (by Role &/or Person) Alert eLog Normal, unlogged Overall eLog Bill Bosler NING 26
- 27. Business Processes are the heart of any company. Understanding and Analyzing them provides major insights to the expected performance of the Company. For Compliance, many Companies are realizing that Execution is a Distributed Responsibility where Accountability lies with Senior Management. 02 April 2013 Business Process Signed-Off And Published Controls Inputs IDEF0, all 4 are HOs Function Name Outputs Mechanisms Roles (People / Components that execute Activities) Organization Chart Positions versus Human Roles Job Descriptions Activities System Components versus Applications Regulations, Standards, Policies, Procedures, etc. Data Collections Data Model and Data Flow Alerts, KPIs Alert and KPI Management with Dashboards Hand-Offs (In and Out) An Activity is initiated by an Input Hand-Off (An Event) Bill Bosler NING 27
- 28. JORD RJORD Yes, for Russia to “Leapfrog” Performance, this is probably the quickest and most Traceable Path Federated Triple Store (TS) Regulatory KODEKS? Standards NING O&G Regulations Standards ... PDF To TS Corporate Policies, Procedures, ... PDF To TS SPARQL End Point Company Information 0 Data Quality/ Validation Rules Interact with ALL TS Federated Triple Store Legacy Systems SPARQL Knowledge Knowledge Worker Worker Federated Data Store New Capital Projects 02 April 2013 uniSA 15926 Transform 1 Request MIMOSA CCOMML IOMOG Register SPARQL MIMOSA CCOM-ML Bill Bosler NING 2 Results Results in Desired Form Engineering Management of Change System (EMoCS) MES & Control System Configurations 28
- 29. Major Capital Projects 02 April 2013 Continuous Handover Bill Bosler NING Engineering Management of Change System (EMoCS) 29
- 30. ISO TC 184 WG 6 Other Vendors may also provide EMoCS Emerson, Rockwell, Schneider, etc. will participate in next round 02 April 2013 Bill Bosler NING 30
- 31. Governance With Verification Every Service (Silo, Application) has Two Primary Data Feeds: Common Services Case Management Portal (s) Report Writer (s) Equation Manager (s) - KPIs - OEE Equations Alert Management System Message Distribution Management E-Log (see notes) Overall Equipment Effectiveness (OEE), - including CBM Risk Monitoring System ... Typical site has over 200 Separate Silos Enterprise Service Bus (Solid Lines: Transactions; Dashed: Governance) 2. Operational Data Store (ODS) 1. Real-Time Systems Transaction Systems ODS Real-Time Data Historians OpenO&M Ontology - MIMOSA - RDLs - WITSML - B2MML The -Data Federation- ... Generic Service how to perform the Specific UA JORD that tells the - ... - OPC The Actual Transactions that the Service Processes (the solid lines) Actions for the Site, the appropriate “Codes”, and the Message Structures PRODML for Integration. This needs to be managed in ONE PLACE for the Site Other Systems 02 April 2013 Bill Bosler NING 31
- 32. Monitoring and Analysis Annual, Quarterly,. & Monthly Security Reporting Gas Distribution Field Maintenance A HSE Management Supplier / Customer / Regulatory Communication Maintenance Schedule Planning & Scheduling Pipeline Coordination Regulatory Reporting, Including Environmental Inventory Management Rolling 12 Week Plan by Well and Processes Reservoir Capacity Planning Performance Management Operations Management Field Operations & Process Control Truck Coordination Over/ (Short) Mass, Volume, and Energy Balances 2 Week Schedule A Daily Maintenance Coordination Well / Field Operations Dispatch Operations Data Relationships Calculation Engine Real-Time Data Historian a a Well Forecast All WIP Data needs to be stored in an ODS that handles Future as Cases of Scenarios with the same data structure as Actual 02 April 2013 Enterprise Displays Material Management “Now” Operations Displays Nominations Dispatch Schedule Corporate Reporting System Contracts Management Rolling 2 Week Plan Operations Reporting System Business (ERP) 1-5 years to Rolling 12 Week Plan Logbook / Target Board KPI Reporting and Alerting Overall Equipment Effectiveness Well / Unit Performance vs. Expectations Laboratory Control Systems & Physical Process Bill Bosler NING Need to Predict Near-Term Future to mitigate Potential Challenges. End-of-Day Dashboard during the day is preferred to Shift Change Focus 32
- 33. sponsored by Open O&M, presented by MESA Information Service Bus Model (ISBM),: standard method for interfacing with different Enterprise Service Buses Common Interoperability Registry (CIR): standard method for reconciling the different names of objects between systems Dave Emerson Director, U.S. Development Center Yokogawa View Bio 02 April 2013 Register for Integration Unleashed Bill Bosler NING Dennis Brandl Founder and Chief Consultant BR&L Consulting, Inc. View Bio 33
- 34. 02 April 2013 Bill Bosler NING 34
- 35. Alan T. Johnston Anatoly Levenchuk Gary A. Rathwell Gordon Rachar Hans Teijgeler Ian Glendinning Jean Vieille Nils Sandsmark Onno Paap Peter J. Lawrence Robin Benjamins Victor Agroskin Bill_Bosler@msn.com +7 967 053 27 54 or +1 713 524 2465 02 April 2013 Bill Bosler NING 35
- 36. Let me know if you want the 30+ page discussion of Semantic Computing that I had the pleasure of helping to produce As you know, I believe that Semantic Computing is the future of Computing! FYI, Gartner recently stated that “Semantic technologies extract meaning from …” http://www.gartner.com/newsroom/id/23 59715 02 April 2013 Bill Bosler NING 36