![PT SENTRA INTI NUSA ENERGI (SINERGI) AN EXCLUSIVE AGENT FOR ROSEN INSPECTION IN INDONESIA MENARA GRACIA 2 ND FLOOR JL. H.R. RASUNA SAID KAV. 17 JAKARTA 12940 PHONE 62-21-5200095 FAX. 62-21-5200096 E-MAIL ADDRESS : [email_address]](https://image.slidesharecdn.com/smartpigging-090906080013-phpapp01/85/Smart-Pigging-1-320.jpg)
![FOR FURTHEER INFORMATION AND QUOTATION PLEASE CONTACT BUDISETYAWAN [email_address] HP 0818 826831 PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING](https://image.slidesharecdn.com/smartpigging-090906080013-phpapp01/85/Smart-Pigging-26-320.jpg)
Smart Pigging
- 1. PT SENTRA INTI NUSA ENERGI (SINERGI) AN EXCLUSIVE AGENT FOR ROSEN INSPECTION IN INDONESIA MENARA GRACIA 2 ND FLOOR JL. H.R. RASUNA SAID KAV. 17 JAKARTA 12940 PHONE 62-21-5200095 FAX. 62-21-5200096 E-MAIL ADDRESS : [email_address]
- 2. PT. SENTRA INTI NUSA ENERGI BOARD OF MANAGEMENT : Director : Ir. Armyn R. Harap HRD Manager : Lieke Audia Finance Manager : Kosim Hartono Safety Manager : M. Riswanda Technical Manager : Soewarto Marketing Manager : Budisetyawan LICENSES : MIGAS CERTIFICATE INKINDO CERTIFICATE APITINDO CERTIFICATE DEPERDAG CERTIFICATE
- 3. PT. SENTRA INTI NUSA ENERGI JULY 2001 - PRESENT SINERGI : An Integrated Corrosion Engineering services SERVICES : INLINE INSPECTION : SMART PIGGING by ROSEN CORROSION PREVENTION : Cathodic protection CORROSION ASSESSMENT CORROSION STUDY, INSTALLATION,MONITORING, EVALUATION AND DATA BASES RISK BASE ANALYSIS
- 4. PT. SENTRA INTI NUSA ENERGI AN EXCLUSIVE AGENT FOR ROSEN INSPECTION July 2004 – Present INTELLIGENT PIGGING ROSEN Web site : www. RosenInspection.net ROSEN In Line Inspection / Intelligent Pigging / Smart Pigging Main Office : Lingen Germany Asia - Pacific : Perth, Australia CAPABILITIES : Pipeline Inspection 3” – 64” In Line Inspection Robotic Inspection (Out Site Inspection) Coil Tubing Inspection Tank Bottom / Shell Inspection Inspection Method : Hi Resolution Magnetic Flux Leakage
- 5. INTELLIGENT PIGGING PROCESS : Collect pipeline data : - Send Pipeline Questionnaire - Length, Diameter, Service, Capacity, Pressure, Temperature - Pigging history - Pipeline leaks and repair - Site Survey Pipeline Cleaning : - BIDI Pig with Gauging Plate - BIDI Pig with Brush - BIDI Pig with Magnet Caliper / Geometry Survey : Corrosion Detection Pig CDP PROCESS PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 6. INTELLIGENT PIGGING PROCESS : Collect pipeline data : QUESTIONNAIRE PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 7. INTELLIGENT PIGGING PROCESS : Pipeline Cleaning BIDI PIG with GAUGING PLATE Internal Cleaning & identified of dent BIDI PIG with BRUSH Internal cleaning by brushing w/ steel brush BIDI PIG with MAGNET Internal cleaning and bring out metallic debris by magnets PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 8. INTELLIGENT PIGGING PROCESS : Pig Tracking PIG TRACKING : Transmitter Antenna Detector FUNCTION : For tracing the pig, and finding location when pig get stuck PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 9. INTELLIGENT PIGGING PROCESS : Pipeline Data logger FUNCTIONS : Monitoring Pressure Monitoring Differential Pressure Monitoring Temperature Pig Acceleration Not necessary to run PDL if pipeline parameter already had PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 10. INTELLIGENT PIGGING PROCESS : Geometry Survey / Caliper ROSEN Electronic Geometry Pig (EGP) : The touch less Technology, using multi channel Eddy Current Technology EGP DETECTIONS : Dents, wrinkling and roundness Internal diameter changes High – low changes (welding) Upheaval and lateral buckling Girth welds Bends (radius, Direction and angle) Pipe length, Operation condition (speed and temperature) Equipment Installed (Flanges, Valves, Tee, Reducers, Tapping, Welds) PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 11. INTELLIGENT PIGGING PROCESS : Geometry Survey / Caliper EGP Information Type Various Number of Module 1 Number of measuring channels 8 MDS + 3 dipper sensors Pressure 1.8 MPa – 13.5 MPa Temperature Max 65 o C Passage restriction capabilities 17% of Outside Diameter Velocity 0.1 m/s – 2.8 m/s Minimum bend radius passing 1.5 D EGP Inspection Accuracies Detection of Internal Diameter changes 1% ID Absolute distance 3 m Length / Width Accuracy +/- 5% Defects/Characteristics that will be located Dent +/- 5% Ovalities +/- 3% ID Changes +/- 1% Bend Radius +/- 0.25 D Bend angle +/- 12 degree Distance from closest girth weld +/- 0.5% Circumferential orientation +/- 12 degree PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 12. INTELLIGENT PIGGING PROCESS : Geometry Survey / Caliper REPORTING : EGP as a Dummy Pig The results will be used For deciding Running CDP or Not PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 13. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) Axial Flaw Detection (AFD) ROSEN INSPECTION MEASUREMENT PRINCIPLES : Hi Resolution Magnetic Flux Leakage (MFL) for Internal and External Corrosion Detection Hi Resolution Axial Flaw Detection Tool (AFD) for Crack Detection CDP AFD PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 14. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) CDP COMPONENT : PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 15. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) Specification of MFL Inspection tools Number of measuring channels 240 Type of sensors “Half Effect” primary and integrated Coil sensors for Secondary Circumferential sensor spacing 12 mm Flux density + 1.7T Axial sampling distance 2.5mm Location accuracy with respect to closest girth weld +/- 1m closest / marker +/- 1m Data storage capacity + 10 GB can be higher Number of Module various Wall thickness 4.0 mm – 17.5 mm Magnetic field strength 10 KA/m – 30 KA/m Temperature 0 o C – 65 o C Passage restriction capabilities 15% of outside diameter Velocity 0.5 – 5 m/s System range batteries 100 hours Maximum inspection length in 1 run various ( 16” + 300 km) Min bend radius passing capibility 1.5 D PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 16. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) The basic principle of Metal Loss Survey is Magnetic Flux Leakage FLUX LINE DISTRIBUTION W/O FLAW FLUX LINE DISTRIBUTION W/ INTERNAL FLAW FLUX LINE DISTRIBUTION W/ EXTERNAL FLAW PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 17. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) AUTOMATIC ANALYSIS PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 18. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) ROSEN SOFT WARE : ROSOFT ROSEN REPORT PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 19. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) ROSOFT REPORTING PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 20. INTELLIGENT PIGGING PROCESS : Axial Flaw Detector (AFD) The basic principle of Axial Flaw Detector is Hi Resolution Magnetic Flux Leakage PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 21. HI RESOLUTION XYZ MAPPING TOOL It is for identification of 3 dimensional geographical pipeline coordinates by Inertial navigation unit. XYZ MAPPING REPORTS : with xyz coordinates of all items List of installations List of bends List of geometric anomalies List of GPS – marker / reference points Pipe tally Including the information of : XYZ coordinates of the pipe centerline in an optional sampling interval The XYZ data are given in pre selected geographical coordinate system XYZ coordinates of girth welds, valves, bends and other installations Bend information (angle, direction and radius) Feature sizing (dents, ovalities “out of roundness”) PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 22. HI RESOLUTION XYZ MAPPING TOOL PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 23. HI RESOLUTION XYZ MAPPING TOOL PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 24. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) COMPANY EXPERIENCES PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING Completed 2005 10”, 12”, 72 Km Balikpapan Offshore / onshore Ex Contract GE Unocal 5 Completed 2005 6”, 10”, 3 KM Balikpapan, Offshore Ex Contract GE (Short Pig Launcher/receiver) TOTAL Indonesie 4 Completed In progress 2005 2006 16”, 3 lines, 46 KM SES Offshore 16”, 3 KM SES Offshore CNOOC 6 Completed 2005 30”, 145 KM Aceh Onshore / Offshore Gas line w/ Hi CO2 and H2S ExxonMobil 3 Completed 2005 24”, 45 KM Subang – Citarik, Onshore Gas line Pertamina - Moeladi 2 Completed 2003 14”, 63 KM Madura – Gresik Gas line Ex Contract GE W/ dent > 20% Offshore – Onshore KODECO 1 REMARKS YEAR PIPE DIAMETER / LENGTH COMPANY NO
- 25. INTELLIGENT PIGGING PROCESS : Corrosion Detection Pig (CDP) BEING IN BIDDING PROCESS PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING In Process 2006 16”, 2.8 KM, SES Offshore CNOOC 5 In Process 2006 24” 48 Km BSP ex CPP 4 In Process 2006 26”, 71.8 KM, Jambi South Sumatra 28”, 335 KM, Jambi South Sumatra 24”, 13.8 KM, Jambi South Sumatra CONOCO 3 Waiting for contract signing 2006 8”, 3 lines, 42 KM Malaka Strait KONDUR 2 In Process, price negotiation 2006 8”, 5 sections, 262 KM, South Sumatra MEDCO 1 REMARKS YEAR PIPE DIAMETER / LENGTH COMPANY NO
- 26. FOR FURTHEER INFORMATION AND QUOTATION PLEASE CONTACT BUDISETYAWAN [email_address] HP 0818 826831 PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING
- 27. THANK YOU FOR YOUR TIME AND ATTENTION THE END PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTION INTELLIGENT PIGGING