Soya Processing Systems
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The document outlines soya processing systems, including the production of various soy products such as flour, soy milk, and tofu. It details equipment specifications, processing modules, and financial analyses for both household and community-level operations. The analysis includes costs, net income estimates, and return on investment metrics for different levels of soya processing.
Soya Processing Systems
- 4. • Golden Beans and Grain Producers Cooperative
- 10. Soaking of beans (3-4 hours) Removal of seed coat ( optional) Grinding (with hot water- 80- 100 °C ) Filter – Milk Extraction Boiling – 15 minutes Add sugar Cooling down the milk (70-75 °C ) Taho Tokwa Calcium sulfate Website FB – Philippine Center for Postharvest Development and Mechanization (with logo) elmer enicola
- 11. BLENDER Hi-speed (8-10 speed range), 1.5 L P2,8000 Household Level (Grinder) Grinder - P1,100
- 12. Community –based processing UPLB Food Science cluster Grinder – 20-40 kg /hr.
- 13. Soybean Processing System (soya milk) Grinder – 30-60 kg/hr Filtering – 10 kg /loading
- 14. Soybean grinder- milk extractor – P57,000
- 15. Household level (Manual Filtering )
- 17. Double Jacketed Boiler Php 115,000.00
- 19. https://philsoybeans.blogspot.com/ Information Menu Soybean Industry How to Grow Soybeans Climate & Weather Soybean and Your Health Eat Soybeans: Recipes, How-to Videos, Links Soybean in the Philppines Mr. Elmer Enicola
- 20. Click Technologies Click Postharvest and Mechanization Technologies Click Soybeans Click Systems https://www.philmech.gov.ph/#
- 22. Module 1 Filtering Grinding Boiling Bottling Household Level- Rural Women
- 23. Soymilk Processing Household Level- Rural Women Osterizer blender Filtering Boling Bottling Cooling down Grinder
- 24. Qty. Equipmen t Specifications Capacity Cost (Pick up Price as of Dec. 2015, PhP) 1 High-speed Blender w/ 8-10 speed range, 1.5L capacity, glass pitcher, 350W approximately 1.5kg/ 20 min 2,800.00 1 Kitchen weighing scale Plastic, 0.05g graduation 1kg 350.00 1 Weighing scale (10kg) Flat top, 100g graduation 10kg 950.00 1 Double gas burner Stainless, 2 burners 7,500 – 15000BTU or 3 to 5 kW/hr 2,800.00 1 Refrigerator 7ft3 12,000.00 2 Stock pots small thick bottomed, stainless steel, 15L capacity 1,100.00 2 Stock pot medium thick bottomed, stainless steel, 20L capacity 3,000.00 - Other tools & equipment* - 4,251.00 Module 1: Facility requirements - household-level soymilk processing using high-speed blender
- 25. Module 1: Household-level soymilk processing using high-speed blender Financial Analysis Fixed Capital P27, 251 Operating Capital 19,200 Net Income 37,498 PBP < 1 year ROI 113 %
- 26. Soybeans P 60 .00 per kilogram Sugar P 25.00 ( half kilogram ) Cooking P 10.00 Bottle P 80.00 ( P4.00 per bottle) Others P 50.00 Total expenses P 225.00 Simple financial analysis Soymilk 24 bottles Sales P 480.00 Net Income P255.00
- 27. Module 2: Community-based soymilk processing using stainless steel multipurpose food grinder and liquid extractor.
- 28. Soybean Processing System (soya milk) Grinder – 30-60 kg/hr Filtering – 10 kg /loading
- 29. Grinding
- 30. Milk extraction using mini liquid extractor
- 31. Grinding/ milk extracting Cooking Packaging and labelling Storage – Chiller Module 2- Community-based soymilk processing using stainless grinder and extractor and liquid filtering machine Storing in a Chiller
- 32. Qty. Item Specifications Capacity Cost - Land (54 m2) a/ P1,000.00/m2 n/a 54,000.00 - Building (35 m2)a/ P7,500.00/m2 n/a 262,500.00 1 Stainless multipurpose food grinding machine 2.0Hp motor, 1 pair of AISI P20 material abrasive, stainless 304 grinding head 46-60kg/hr 120,000.00 1 Liquid Extractor 0.5Hp motor, stainless steel body ,8- 10kg/ loading 8L-12L per 4 minutes 26,000.00 1 Kitchen weighing scale analog 1kg 350.00 1 Weighing scale analog, stainless flat dock 10kg 950.00 2 Heavy duty burner 3 ring alligator stove with hose and regulator 3,940.00 2 Freezer/chiller 14cu.ft., 4 trays 300 to 350 bottles 44,400.00 1 Heavy Duty Stock pot 35-40L capacity, stainless steel, LPG heated, thick bottom 35 L capacity 9,000.00 2 Stock Pots-40 L 40L capacity, stainless steel 40L capacity 6,000.00 2 Stock Pots-20L 20L capacity, stainless steel 20L capacity 4,500.00 - Other tools & equipment* 30,392.00 Table 2. Facility requirements for community level processing
- 33. Financial Analysis Fixed Capital P512,532 Operating Capital 193,115 Net Income 184,657 PBP 2.7 years ROI 31 % BEP P16.70
- 34. Module 3 - Tofu processing system Main Equipment • Grinder-Extractor-Boiler – Grinder-Extractor • 1st- 1.64 min • Re-grinding- 1.30 min – Boiler • Time(for 40L): 3.96 min • Release time: 1 min
- 36. Financial Analysis Fixed Capital P1,341,680 Operating Capital 326,576 Net Income 543,393 PBP 2.35 years ROI 43 % BEV 5,718 pcs BEP P4.39 Module 3 - Tofu processing system
- 37. SMILE
- 39. Food Calories Protein grams Carbohydrate grams Fat grams Saturated Fat grams Soybeans 1/2 cup, cooked 149 14.3 8.5 7.7 1.1 Tempeh 1/2 cup 165 15.7 14.1 6.4 1.1 Textured Soy Protein 1/2 cup, cooked 59 11 7 0.2 fat free Soynuts 1/4 cup 202 15 14.5 10.0 1.6 Tofu 1/2 cup 94 10 2.3 5.9 0.9 Soy flour, 1/4 cup 81.7 12.8 8.4 0.3 .02 Soymilk, plain 1 cup 79 6.6 4.3 4.6 0.5 Nutrient Content of Soyfood Decrease the malnutrition level
- 40. http://www.webmd.com/diet/healthy-kitchen- 11/how-much-protein How to compute protein requirements 15 kilograms x 1.5 = 22.5 grams protein Milk (250 ml) - 8 grams Soybeans (1/2 cup) 14.3 grams Soynuts (1/4 cup) 12.8 grams Tofu (1/2 cup) 10 grams
- 41. Financial Analysis Fixed Capital P512,532 Operating Capital 193,115 Net Income 184,657 PBP 2.7 years ROI 31 % BEP P16.70
- 42. Module 2- Community-based soymilk processing using centrifugal-type milk grinder- extractor and liquid filtering machine
- 43. Qty. Item Specifications Capacity Cost (Pick up Price as of Dec. 2015, PhP) - Land (54 m2) a/ P1,000.00/m2 n/a 54,000 - Building (35 m2)a/ P7,500.00/m2 n/a 262,500 1 Soybean grinder- milk extractor (centrifugal type) 1.5Hp motor, 1 pair of 4” corundum abrasive wheel, w/ extra stones and stainless sieve 25-45kg/hr (dry soybeans) 54,000 1 Liquid Extractor 0.5Hp motor, stainless steel body ,8- 10kg/ loading 8L-12L per 4 minutes 24,000 1 Kitchen weighing scale analog 1kg 350 1 Weighing scale analog, stainless flat dock 10kg 950 2 Heavy duty burner 3 ring alligator stove with hose and regulator 3,940 2 Freezer 14cu.ft. upright chiller, 4 trays 300 to 350 bottles 44,400 1 Heavy Duty Stock pot 35-40L capacity, stainless steel, LPG heated, thick bottom 35 L capacity 9,000 2 Stock Pots-40 L 40L capacity, stainless steel 40L capacity 6,000 3 Stock Pots-20L 20L capacity, stainless steel 20L capacity 4,500 - Other tools & equipment* 30,392 Module 2: Community-based soymilk processing using centrifugal- type milk grinder- extractor and liquid filtering-extracting machine
- 44. Module 2- Community-based soymilk processing using centrifugal-type milk grinder- extractor and liquid filtering machine Financial Analysis Fixed Capital P489,532 Operating Capital 192,979 Net Income 187,374 PBP 2.57 years ROI 39 % BEP P16.60
- 45. Qty. Item Specifications Capacity Cost - Land (54 m2) a/ P1,000.00/m2 n/a 54,000.00 - Building (35 m2)a/ P7,500.00/m2 n/a 262,500.00 1 Stainless multipurpose food grinding machine 2.0Hp motor, 1 pair of AISI P20 material abrasive, stainless 304 grinding head 46-60kg/hr 77,000.00 1 Liquid Extractor 0.5Hp motor, stainless steel body ,8- 10kg/ loading 8L-12L per 4 minutes 24,000.00 1 Kitchen weighing scale analog 1kg 350.00 1 Weighing scale analog, stainless flat dock 10kg 950.00 2 Heavy duty burner 3 ring alligator stove with hose and regulator 3,940.00 2 Freezer/chiller 14cu.ft., 4 trays 300 to 350 bottles 44,400.00 1 Heavy Duty Stock pot 35-40L capacity, stainless steel, LPG heated, thick bottom 35 L capacity 9,000.00 2 Stock Pots-40 L 40L capacity, stainless steel 40L capacity 6,000.00 2 Stock Pots-20L 20L capacity, stainless steel 20L capacity 4,500.00 - Other tools & equipment* 30,392.00 Module 2: Community-based soymilk processing using stainless steel multipurpose food grinder and liquid extractor