Spm vibration data integration to cmms
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This document discusses integrating vibration data from SPM Condmaster software into a computerized maintenance management system (CMMS). Currently, vibration information is managed separately at each site and cannot be integrated between sites or into the CMMS. The document proposes extracting vibration data from Condmaster Excel files and uploading it to the CMMS to track schedule compliance, bearing condition, ISO vibration levels, and overall vibration trends over time. Examples are provided of KPI dashboards in the CMMS for schedule compliance and vibration results. Integrating this data aims to improve vibration analysis, monitoring, and maintenance planning across multiple sites.
Spm vibration data integration to cmms
- 1. SPM Vibration Data Integration to CMMS
- 2. SPM Condmaster Lube Master – for bearing September 2014 | P1 SPM Ruby/ Nova SPM Condmaster software Vibration – ISO2372 Spectrum for Symptom of vibration Pro: - very easy to use for experienced technician - Main information of vibration condition is available and ready to use, such as: - Bearing condition (lubemaster) - Vibration condition (ISO 2372) - Symptom of vibration (unbalance, misalignment, looseness) Cons: – The vibration information is managed at standalone computer for each site, and having difficulties to integrate between site and head office – Not integrate to CMMS / ERP system – Difficulties to develop overall vibration condition across site
- 3. Vibration Analysis Workflow PMWO Generated Vibration DataTaking Upload Data to Condmaster (Notebook) Close WO with OverallVib asTextAttachment and Site Reporting Send vibration database in USB to JKT Engineer Review Data &Analysis recommendation to site Generate CM WO 1. Overall Vib in Text Attachment rarely utilize or reviewed 2. GB develop internal vibration report for their own documentation Vibration database contain complete Condmaster data Every 1-2 months Site 1: 49 tags ; 3-5 days Site 2 : 110 tags : 10-14 days Site 3: 99 tags; 8-10 days Export Excel Data to CMMS Required 2 Weeks ave. Quick Analysis on: 1. Schedule compliance 2. Bearing condition A/B/C (lube master) 3. Vibration Condition (ISO 2374), complete with prioritization for yellow condition 4. Spectrum analysis (unbalance, misalignment, looseness) 5. Control follow up recommendation Reccomendation might OUT of DATE, considered the long lead time (2-3 months) between measurement, and analysis Head office Offshore Same day result
- 4. Vibration Monitoring Data Facilities in CMMS - 1 By exporting condmaster excel data to CMMS Measurement dates: • Schedule attainment (backlog, overdue) • Schedule compliance (interval between measurement Bearing Condition : • Automatic result as per Condmaster calculation ISO 2372 vibration Tag Number Transfer Data fromCondMaster to CMMS/ERP Extract .xls file Upload to CMMS
- 5. In-Use Example (based on CoMo Report) Code “D” Indication for 2 months in a row. Need to take immediate action. Also point number 2 shifts from A to B, indicate dryness in bearing Overall LR & HR increased from Feb toApr, showing bearing on its way to more damage 1. Overall vibration also shown on this detail page, consist of Horizontal,Vibration, andAxial. 2.To find out why it shown such value, Engineers still need to go through the Condmaster software and analyze the vibration spectrum.
- 6. Vibration Analysis KPI - 1 Schedule Compliance Field-3 not yet complete take vibration for all equipment (new initiativeApr ‘15) Legend: In-schedule : within interval frequency (30 days) compared to cut off date Due : Currently on schedule to take measurement ( interval frequency + 30 days) Overdue : Not yet measured after 60 days compare to cut off date In-schedule <30d, 25 Due 30d - 60d, 18 Overdue 2015, 23 Overdue 2014, 22 Never Measured, 16 Field-2 (104 tags - as per 10 May) In- schedule <30d, 24 Due 30d - 60d, 4 Overdue 2015, 1 Field-1 (29 tags - as per 10 Apr)
- 7. Vibration Analysis KPI - 2 Vibration Result (2015 measurement only) Legend: Green : good condition Yellow-1 : Indicate vibration 1% - 50% from upper limit, still considered as good condition Yellow-2 : Indicate vibration 51%-75% from upper limit, need close monitor Yellow-3 : Indicate vibration 75%-99% from upper limit, action might required Red : high vibration GREEN, 15 YELLOW-1, 28 YELLOW-2, 6 YELLOW-3, 2 RED, 12 N/A, 2 Field-2 (65 tags) GREEN, 10 YELLOW-1, 9 YELLOW-2, 2 YELLOW-3, 2 RED, 2 N/A, 4 Field-1 (29 tags) GREEN, 7 YELLOW- 1, 8 YELLOW-2, 2 YELLOW-3, 2 RED, 8 Field-3 (27 tags)
- 8. Author September 2014 | P7 Dedy Darmawan (dedydar@yahoo.com) Maintenance System Engineer Fari Aditya Gatam (fari.aditya@gmail.com) Reliability Engineer Ahmad Shovi Application Developer