SPULLOWS
- 1. SPULLOWS…. Metal Expansion Joints Design Software SPUDWEB TECHNOLOGIES PRIVATE LIMITED 1
- 2. SPULLOWS - ROLE •Design Tool •Drawing Tool •3D Modelling tool •Quotation Preparation tool •Decision making tool 2
- 3. Current Bellows enquiry to quotation process Current Process Tool Used Minimum Time taken Design of Bellows Element MS Excel , in house software 30 Min Design of Hardware MS Excel 60 Min Modelling in 3D software Solidworks , Inventor, ProE … 60 Min Drafting in 2D with child parts detailing AutoCAD or any other 2D software 120 Min BOM Arrival CAD , MS Excel 30 Min Manufacturing cost and quotation Preparation MS Excel 60 Min TOTAL TIME TAKEN 360 Min ( 6 Hours) 3
- 4. SPULLOWS TOTAL TIME TAKEN FOR COMPLETING THE ENTIRE PROCESS – 20 Minutes 4
- 5. SPULLOWS Normal Single Bellows Universal Bellows Gimbal Bellows Hinged Bellows Twin Tied Bellows Pressure Balanced Bellows Jacketed Bellows FCCU Rectangular Bellows 1/22/2014 Bellows Types Covered
- 6. Software Design Tool • A customized solution for design, drafting, 3D modelling and costing of expansion joints. • Developed with the help of industry experts. • Best design practices and manufacturing practices included. • Can be customized to other design standards also. 6
- 7. SPULLOWS INPUTS Required Nominal Dia Pressure Temperature Movements Bellows Geometry 7
- 8. Basic Information Screen The following Inputs are given here • • • • Bellows Shape Bellows Type Standard Drawing Details 8
- 9. Input Screen Here the major inputs for the bellows are entered which consist of the following • Nominal dia , pressure and temperature. • Bellows Geometry. • Movements. 9
- 10. Convolution Selection Screen • Once these inputs are entered , the system automatically calculates what is the Cycle life , Spring rate and weight of the bellow for each convolution. • This screen also screens the convolutions that have passed the standard. (red dot next to the convolution means it has failed) 10
- 11. Intermediate Calculations for each convolution 11
- 12. Hardware Selection Screen • Here the hardware that is to be attached to the bellow element is shown. • Hardware's include • End pipe • Inner Sleeve • Tie Rod • Flange • Outer Cover The hardware's can be customized to suit requirements. 12
- 13. Report Screen 13
- 14. Report Screen 14
- 15. Sample Scaled AutoCAD Output (Generated Automatically) 15
- 16. Sample 3D Model (Generated Automatically) 16
- 17. Costing Sheet ( Generated Automatically) 17
- 18. SPULLOWS What does this do? Design As per EJMA / ASME / EN/JIS The 2D / 3D modeling drawing is generated with child part detailing out of the calculated design is completely automated. Automated Bill Of Materials and Costing Sheet. 18
- 19. SPULLOWS Role Designing tool - ideal design and also custom requirement as per the need of the input criteria and conditions of the design. Decision Making Tool – Helps you decide the right bellow for you to manufacture and for your customer to use. 19 Drawing Automation Tool – It just fulfills
- 20. Contact Us P R Venkatesh – +91 98409 07717 Bhaskar Krishnamurthy – +91 95434 06438 SPUDWEB Technologies Private Limited # 43/18, Ground Floor, Gandhi Nagar 3rd Main 20