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Tahir hasan ppt
REPORT ON SUMMER PRACTICAL
TRAINING
FROM 01-06-2013 TO 30-06-2013
(DIESEL LOCO SHED N.C.RAILWAY
GWALIOR-M.P.)

NAME – MOHAMMAD TAHIR HASAN
ROLL.NO. -AUR 1025068
B.TECH MAE -7th SEM.
SEC- “A”




On the narrow gauge (762 mm gauge)sections
of the Indian railways where permissible axle
load is limited to 6t. To meet the requirements
of these sections a locomotive ,N/ZDM5 class,
B-B type, 450 HP, with axle load of 5.5t has
been designed and built by CLW.
The power pack of this locomotive consists of
kirloskar- cummins make diesel engine model
KTA- 1150L, 6 cylinder, 4 stroke, turbocharged
and cooled, set to deliver 450HP at 1900 rpm.







Super structure of the
locomotive is in three parts –
long hood- divided in three
parts for easy assembly and
removal. It accommodates
power equipment and main
auxiliaries like compressor
and exhauster.
Drivers cabin – is sufficiently
large and equips all controls
, instruments and gauges.
Short hood – battery boxes
and reservoirs are housed in
this compartment .


















Gauge : 610mm
Class : NDM5
Max. Axle load : 5.5t
Wheel dia. : 700mm
Max. operating speed : 50kmph
Weight of loco in working order : 22t
Installed HP : std. 490HP and site 450HP at 1900rpm
Engine idle speed :600 rpm
Weight of engine (dry) : 1693 kg
Transmission : voith/kpc
Type : L4r2U2-450
Weight of transmission : 2200kg
Axle drive (pry.) : SAN
Gear ratio : 3.52 : 1
Weight of axle drive : 410 kg
Axle drive (sec.) : 3.09 : 1
Total length over buffer beam : 8800 mm
Compressor : ELGI make Model TRC-1000
Exhauster :SLM VL-30








Narrow gauge diesel locomotive NDM5 is
fitted with 6 cylinders . Turbo super charged
Cummins diesel engine model no. KTA 1150 L.
Main systems are :
1. air intake and exhaust system
2. fuel system
3. lube oil system
4. cooling water system
Tahir hasan ppt







Main parts of this system are :Turbo supercharger
Cooler
Air filter
A vacuum indicator
silencer
Tahir hasan ppt












The main components of the fuel system are :
1. gear pump
2. cooling kit
3. pulsation damper
4. filter screen
5. governor
6. weight assist plunger
7. throttle shaft
8. shut down valve
9. PTD injector
10. water separator











KTA 1150L diesel engines have forced feed
lubricating oil system with low lubricating oil
protection device .
The lube Oil system is four fold:To lubricate all the moving parts in an engine .
To help in seal combustion chamber from the
crankcase.
To clean the engine by picking up foreign
particles
To cool the parts that it contacts.








The main components of the lube oil system
are :
1. lubricating pump
2. lube oil full flow filters
3. bypass filter
4. lube oil cooler
5. piston cooling nozzle/jets






The cooling system is with side mounted
radiators. Cooling system is pressurized by
7PSI cap and vacuum valve .
Major components :1. radiators
2.radiator fans




Hence the study of power pack of a NDM5
diesel locomotive engine consists several
systems praising for the better working of
engine to get maximum output and for
maximum working life.
We have learned about the maintenance of
engine and various operations of locomotive .
Thank you

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Tahir hasan ppt

  • 2. REPORT ON SUMMER PRACTICAL TRAINING FROM 01-06-2013 TO 30-06-2013 (DIESEL LOCO SHED N.C.RAILWAY GWALIOR-M.P.) NAME – MOHAMMAD TAHIR HASAN ROLL.NO. -AUR 1025068 B.TECH MAE -7th SEM. SEC- “A”
  • 3.   On the narrow gauge (762 mm gauge)sections of the Indian railways where permissible axle load is limited to 6t. To meet the requirements of these sections a locomotive ,N/ZDM5 class, B-B type, 450 HP, with axle load of 5.5t has been designed and built by CLW. The power pack of this locomotive consists of kirloskar- cummins make diesel engine model KTA- 1150L, 6 cylinder, 4 stroke, turbocharged and cooled, set to deliver 450HP at 1900 rpm.
  • 4.     Super structure of the locomotive is in three parts – long hood- divided in three parts for easy assembly and removal. It accommodates power equipment and main auxiliaries like compressor and exhauster. Drivers cabin – is sufficiently large and equips all controls , instruments and gauges. Short hood – battery boxes and reservoirs are housed in this compartment .
  • 5.                  Gauge : 610mm Class : NDM5 Max. Axle load : 5.5t Wheel dia. : 700mm Max. operating speed : 50kmph Weight of loco in working order : 22t Installed HP : std. 490HP and site 450HP at 1900rpm Engine idle speed :600 rpm Weight of engine (dry) : 1693 kg Transmission : voith/kpc Type : L4r2U2-450 Weight of transmission : 2200kg Axle drive (pry.) : SAN Gear ratio : 3.52 : 1 Weight of axle drive : 410 kg Axle drive (sec.) : 3.09 : 1 Total length over buffer beam : 8800 mm Compressor : ELGI make Model TRC-1000 Exhauster :SLM VL-30
  • 6.       Narrow gauge diesel locomotive NDM5 is fitted with 6 cylinders . Turbo super charged Cummins diesel engine model no. KTA 1150 L. Main systems are : 1. air intake and exhaust system 2. fuel system 3. lube oil system 4. cooling water system
  • 8.       Main parts of this system are :Turbo supercharger Cooler Air filter A vacuum indicator silencer
  • 10.            The main components of the fuel system are : 1. gear pump 2. cooling kit 3. pulsation damper 4. filter screen 5. governor 6. weight assist plunger 7. throttle shaft 8. shut down valve 9. PTD injector 10. water separator
  • 11.       KTA 1150L diesel engines have forced feed lubricating oil system with low lubricating oil protection device . The lube Oil system is four fold:To lubricate all the moving parts in an engine . To help in seal combustion chamber from the crankcase. To clean the engine by picking up foreign particles To cool the parts that it contacts.
  • 12.       The main components of the lube oil system are : 1. lubricating pump 2. lube oil full flow filters 3. bypass filter 4. lube oil cooler 5. piston cooling nozzle/jets
  • 13.     The cooling system is with side mounted radiators. Cooling system is pressurized by 7PSI cap and vacuum valve . Major components :1. radiators 2.radiator fans
  • 14.   Hence the study of power pack of a NDM5 diesel locomotive engine consists several systems praising for the better working of engine to get maximum output and for maximum working life. We have learned about the maintenance of engine and various operations of locomotive .