TPS, Lean, and Scrum - How They Are Developed and Influenced One Another
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This document discusses how Lean and Scrum have developed and influenced one another over time. It traces the origins of concepts like scientific management, the Toyota Production System, and agile software development. Key influences included the Hawthorne Experiment, Training Within Industry program, Toyota's approach to developing people, and the emergence of patterns languages. These ideas evolved in parallel and helped shape one another, with Lean product development and Scrum each incorporating insights from the other field. The document advocates for continuing to learn, practice, and create reusable knowledge to improve processes and organizations.
TPS, Lean, and Scrum - How They Are Developed and Influenced One Another
- 1. TPS Lean and Scrum How they are developed and influenced one another Kiro Harada Attractor Inc.
- 3. बोिधसेन
- 4. Bodhisena visited Japan in 736 A.C. http://www.chinabuddhismencyclopedia.com/en/index.php?title=File:Bodhisena.jpg
- 7. “The principal object of management should be to secure the maximum prosperity for the employer, coupled with the maximum property for each employee”
- 8. “The important object of both the workmen and the management should be the training and development of each individual in the establishment, so that he can do (at his fastest pace and with the maximum of efficiency) the highest class of work for which his natural abilities fit him.”
- 9. Scientific Management improving economic efficiency, especially labor productivity by applying science to the engineering of processes and to management. Frederik Taylor
- 10. When we started thinking about Productivity? We’ve been doing try and errors all the time. When did we start thinking about improving?
- 11. In early 1900’s, We decided to specialize more to improve productivity: Thinkers and Doers
- 14. A Manager for Managers?
- 16. and it worked GREAT!
- 20. Origin of Human Relationship Theory
- 22. The principles of scientific management - Frederick Taylor “The great majority of workmen still believe that if they were to work at their best speed they would be doing a great injustice to the whole trade by throwing a lot of men out of work.”
- 23. Self-Management When did we start thinking of Autonomy?
- 24. Toyoda Type G Automatic Loom (1924) http://commons.wikimedia.org/wiki/File:1924_Non-Stop_Shuttle_Change_Toyoda_Automatic_Loom,_Type_G_1.jpg
- 25. This loom was special: It automatically stops when a thread is broken. It only produces good product. An operator could manage 60 looms of this kind. A traditional loom needed an operator each.
- 26. The Machine that Changed the World (1990) Toyota’s Secret Weapon in the Global Car Wars Based on IMVP Phase 2 study (1984-1990)
- 27. Lean Manufacturing the expenditure of resources in any aspect other than the direct creation of value for the end customer to be wasteful, and thus a target for elimination.
- 28. 7 Wastes - Muda 無駄 Transportation Inventory Motion Waiting Over-Processing Over-Production Defects
- 29. Toyota Production System Figure curtesy of Satoshi Kuroiwa
- 30. Multi-skilled Worker Skill Map with Training Plans
- 31. TPS is not really about Manufacturing, rather more about Developing People
- 32. How TPS was born…
- 33. Toyoda Type G Automatic Loom (1924) http://commons.wikimedia.org/wiki/File:1924_Non-Stop_Shuttle_Change_Toyoda_Automatic_Loom,_Type_G_1.jpg
- 34. Toyota was almost bankrupt in 1950’s. A major labor dispute resulted in resignation of most executives including the founder Kiichiro Toyoda. They had no money to buy extra machines, lines, parts and hire managers.
- 35. TWI Program in WW II (Training Within Industry) (1940 - 1945)
- 37. To make your work Easier and Safer
- 38. TWI was introduced in Japan
- 39. NUMMI (Now Tesla Factory)
- 41. Management the Development of Large Software Systems a.k.a. Waterfall Method
- 42. We’d tried to run Software Dev just like Manufacturing Factories http://en.wikipedia.org/wiki/KUKA#mediaviewer/File:BMW_Leipzig_MEDIA_050719_Download_Karosseriebau_max.jpg
- 43. but did not work Challenged 54% Cancelled 32% Successful 14% Chaos Report / 1994
- 44. See what Winston Royce actually said: I ANALYSIS PROGRAM DESIGN I coo,.o TESTING I OPER Figure 2. Implementation steps to develop a large computer program for delivery to a customer. I believe in this concept, but the implementation described above is risky and invites failure. The oblem is illustrated in Figure 4. The testing phase which occurs at the end of the development cycle is the st event for which timing, storage, input/output transfers, etc., are experienced as distinguished from alyzed. These phenomena are not precisely analyzable. They are not the solutions to the standard partia I SYSTEM I ANALYSIS PROGRAM DESIGN I coo,.o TESTING I OPERATIONS Figure 2. Implementation steps to develop a large computer program for delivery to a customer. I believe in this concept, but the implementation described above is risky and invites failure. The problem is illustrated in Figure 4. The testing phase which occurs at the end of the development cycle is the first event for which timing, storage, input/output transfers, etc., are experienced as distinguished from analyzed. These phenomena are not precisely analyzable. They are not the solutions to the standard partial differential equations of mathematical physics for instance. Yet if these phenomena fail to satisfy the various external constraints, then invariably a major redesign is required. A simple octal patch or redo of some isolated code will not fix these kinds of difficulties. The required design changes are likely to be so disruptive that the software requirements upon which the design is based and which provides the rationale for everything are violated. Either the requirements must be modified, or a substantial change in the design is required. In effect the development process has returned to the origin and one can expect up to a lO0-percent overrun in schedule and/or costs. One might note that there has been a skipping-over of the analysis and code phases. One cannot, of Winston W. Royce (1970). "Managing the Development of Large Software Systems" in: In: Technical Papers of Western Electronic Show and Convention (WesCon) August 25–28, 1970, Los Angeles, USA. in 1970
- 45. Software Crisis The Oregon Experiment (1975) , Christopher Alexander
- 48. The Timeless Way of Building (1979)
- 49. "At the core... is the idea that people should design for themselves their own houses, streets and communities. This idea... comes simply from the observation that most of the wonderful places of the world were not made by architects but by the people". Christopher Alexander et al., A Pattern Language, front bookflap
- 50. Pattern Language
- 52. Nature of Order (2004)
- 53. Pattern Language for Software Development? (1993)
- 54. Wiki Wiki Web
- 55. Hillside Group
- 59. Organizational Patterns NAMED STABLE BASES TAKE NO SMALL SLIPS COMPLETION HEADROOM RECOMMITMENT MEETING WORK QUEUE INFORMAL LABOR PLAN PROGRAMMING EPISODE DEVELOPER CON- TROLS PROCESS SOMEONE ALWAYS MAKES PROGRESS INTERRUPTS UNJAM BLOCKING SIZE THE ORGANIZATION ENGAGE CUSTOMERS SURROGATE CUSTOMER SCENARIOS DEFINE PROBLEM FIREWALLS SELF SELECTING TEAM UNITY OF PURPOSE TEAM PRIDE PATRON ROLE HOLISTIC DIVERSITY ENGAGE QUALITY ASSURANCE GROUP VALIDATION COMMUNITY OF TRUST FEW ROLES PRODUCER ROLES PRODUCERS IN THE MIDDLE ORGANIZATION FOLLOWS LOCATION SHAPING CIRCULA- TION REALMS DISTRIBUTE WORK EVENLY RESPONSIBILITES ENGAGE MOVE RESPONSIBILITIES 3 TO 7 HELPERS PER ROLE COUPLING DECREASES LATENCY
- 60. Conway’s Law Any organization that designs a system (defined broadly) will produce a design whose structure is a copy of the organization's communication structure. —M. Conway
- 61. Organization Architecture and Product Architecture
- 63. Control Theory
- 65. New New Product Development Game (1986) https://hbr.org/1986/01/the-new-new-product-development-game/ar/1
- 66. Knowledge Creating Company (1995) How Japanese Companies Create the Dynamics of Innovation
- 67. SECI Process SECI, Ba and Leadership: a United Model of Dynamic Knowledge Creation Ikujiro Nonaka, Ryoko Toyama and Noboru Konno
- 69. Improve Productivity Quality by Stopping Specialization People are naturally multi-skilled. Swarm of People Kaizen Mind
- 70. Scrum 1990’s EASEL Company (Jeff Sutherland) ADM Company (Ken Schwaber) 1995 OOPSLA Paper 2002 Agile Project Management with Scrum (Ken and Mike Beedle)
- 71. Agile Manifesto We are uncovering better ways of developingsoftware by doing it and helping others do it.Through this work we have come to value: Individuals and interactions over processes and tools Working software over comprehensive documentation Customer collaboration over contract negotiation Responding to change over following a plan That is, while there is value in the items onthe right, we value the items on the left more.
- 73. Lean Product and Process Development (2007)
- 74. Lean Product & Process Development Creation of Re-usable Knowledge Set-Based Concurrent Engineering Teams of Responsible Experts Cadence and Pull Visual Management Entrepreneurial System Designer (ESD)
- 79. Scrum Scrum has been developed through struggle to find better ways. Scrum is not a method or process to tell you the right answer. Scrum is a tool to help you collaborate to find the better ways.
- 80. Autonomous Loom Org Patterns A Pattern Language PLoPs Scientific Management Hawthorne Experiment Training Within Industry Toyota Production System Kaizen Lean Product Development Scrum New New Product Develop Game Knowledge Creation Company Human Relationship Theory Empirical Process ScrumPLoP Ford System Job Methods Software Patterns
- 81. Continuing Future Scrum encourages you to: keep learning from others and keep practicing. keep helping others to learn. keep creating re-usable knowledge to improve your product, your process, your organization, your team and yourself, to have them more generative and lively. This is how scrum is developed and evolved and will be.