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18 days vocational training
report on
“ATRAYEE BRIDGE CONSTRUCTION” OVER
RIVER ATRAYEE
(29.06.2018 – 16.07.18)
Agency – “Mackintosh Burn Ltd.”
Submitted by – PRASUN MANI
College : Narula Institute of Technology
University Roll No. : 0515010067
ATRAYEE BRIDGE CONSTRUCTION
ACKNOWLEDGEMENT
For our future engineering experience improvement we take training under PW(Roads) Directorate. We take
training at ongoing Atrayee Bridge Construction project over river Atrayee, Pagliganj, West Bengal. It is my
pleasure to be indebted to various people, who directly or indirectly contributed in the development of this work
and who influenced my thinking, behavior, and acts during the training. I express my sincere gratitude for
providing me an opportunity to undergo training at ongoing Atrayee Bridge Construction project over river
Atrayee, under PW(Roads) Directorate. Great appreciation goes to Junior Engg. who helps us from time to time
during the project. We are thankful to Assistant Engg. , PW(Roads) Directorate, Balurghat N.H. sub-division
and Executive Engg., PW(Roads) Directorate, N.H. Division No. – VII (Malda) for his support, co-operation,
and motivation provided to me during the training for constant inspiration, presence and blessings. The supervision
and support that he gave truly help the progression and smoothness of the Vocational Training program. The co-
operation is much indeed appreciated. I also extend my sincere appreciation to my faculty members (Civil
Engineering Department), who provided there valuable suggestions and precious time in accomplishing my project
report. Besides, this training program makes me realized the value of working together as a team and as a new
experience in working environment, which challenges us every minute. Lastly, I would like to thank the almighty
and my family for their moral support and my friends with whom I shared my day-to-day experience and received
lots of suggestions that improved my quality of work.
Details of the Training Project Report
 Name of the project – ATRAYEE BRIDGE CONSTRUCTION
 Project Description – Construction of a bridge over River
Atrayee on Pagliganj – Khaspur route in the dist. Of Dakshin
Dinajpur.
 Client – PW(Roads) directorate , NH Division No. - VII
 Name of the Company – Mackintosh Burn Ltd.
 Project Location – Pagliganj, Dakshin Dinajpur
 Project Type – Br idge C ons tr uction
 Training Period – 29.06.18 – 16.07.18
 Submitted by – PRASUN MANI
 University Roll No. – 0515010067
 Email ID – prasunmani63@gmail.com
 College Name – Narula Institute of Technology
CONTENTS
 Introduction
 Safety
 Auto Level Survey
 Planning of Bridge
 Materials
 Composition of Bridge
 Batching Plant
 Site Execution
INTRODUCTION
The construction of the bridge over Atrayee river on
Pagliganj – Khaspur route in the district of Dakshin
Dinajpur, West Bengal.
Agency for the project “Mackintosh Burn Ltd.” and the
project is executed by PW(Roads) Directorate, National
Highway Division No. – VII (Malda).
The overall bridge length is 259.914 M.
Date of commencement of the project – 25.02.2016 .
S A F E T Y
The primary objective of our organization is to ensure
effective control and
elimination of accident in all job sites, and to maintain a
conductive environment
and infrastructural facilities at work places with due
consideration for the state of being SAFE
S = spot the hazard
A = assess the risk
F = find a safer way
E = everyday
So, safety is the state of being certain that adverse effect will
not be caused by some
agent under defined condition. “Any method or technique or
process which can
minimize unwanted events (accidents) in an industrial
concern may be referred to as
a method, technique or process of Industrial Safety.”
Industrial safety is the science or art of identifying,
evaluating and controlling work
place hazards. It includes measure to prevent human
exposures to chemical and
physical agents as well as faulty or unsafe work practices.
SAFETY EQUIPMENTS
Auto Level Survey
A dumpy level, builder's auto
level, leveling instrument, or automatic
level is an optical instrument used to
establish or verify points in the same
horizontal plane. It is used in surveying and
building with a vertical staff to measure
height differences and to transfer, measure
and set heights.
Reduced Level in surveying refers to
equating elevations of survey points with
reference to a common assumed datum. It
is a vertical distance between survey point
and adopted datum plane. Thus it is
considered as the base elevation which is
used as reference to reckon heights or
depths of other important places.
For “Atrayee Bridge Construction” the
temporary BM has fixed and further
extended from the permanent BM, which is
situated near Andolon Setu, Balurghat.
SURVEY DETAILS
 RL of Bridge Abutments and Piers –
Sl.
No.
OBJECT
OBJECT
NO.
REDUCE LEVEL (M)
WELL CAP
TOP
CUTTING
EDGE
1
ABUTMEN
T
A1
19.43 -4.57
A2
2 PIER
P1
19.43 -4.57
P2
P3
P4
P5
P6
Total Length of Well 24 M
SURVEY DETAILS
 Existing Ground Level–
Sl.
No.
OBJECT
OBJECT
NO. EXISTING GROUND LEVEL (M)
1
ABUTMEN
T
A1 23.75
A2 19.790
2 PIER
P1 17.981
P2 18.132
P3 18.266
P4 19.009
P5 19.493
P6 20.451
PLANNING OF
BRIDGE
General A rrangement D raw ing
R E F E E N C E D R AW I N G S
M AT E R I A L S U S E D I N
C O N S T R U C T I O N
 Reinforcement Cement Concrete (R.C.C.) ;
 Plain Cement Concrete (P.C.C.) ;
 Cement (OPC-53) ;
 Reinforcement of different diameter [Ф8mm,
Ф10mm, Ф12mm, Ф16mm, Ф20mm, Ф25mm, Ф32mm];
 Tendons (for Pre-stressing) ;
 Aggregates – a) Coarse Aggregate ,
b) Fine Aggregate (Sand) ;
 Water ;
 Admixture / Retarders.
DIFFERENT TYPES OF
CONCRETE GRADE &
APPLICATIONS
TYPE OF
CONCRETE
GRADE OF
CONCRETE
APPLICATIONS
P.C.C. M20 Top & bottom plugging
R.C.C.
M25
To construct Dirt Wall
& Fin Wall
M40
To construct Seismic
Arrester, Girders &
Deck Slab.
COMPOSITION OF BRIDGE
 Dirt Wall
 Fin Wall
 Abutments
 Pier
 Pier Cap
 Bearing
 Girder
 Deck Slab
 Hand Rails
 Footpath
 Crash Barrier
 Seismic Arrester – a) Longitudinal Seismic Arrester
b) Transverse Seismic Arrester
The main application
of the Dirt Wall is to
retain or resist the
earth which is
situated at the ends
(banks) of the bridge.
DIRT WALL
The Fin walls are
adjacent to the
abutments and act as
retaining walls.
The Fin walls can
either be attached to
the abutment or be
independent of it.
The main application
of Fin wall to retain
the earth.
FIN WALL
Abutment refers to
the substructure at
the ends of
a bridge span or
dam whereon the
structure's
superstructure rests
or contacts. Multi-
span bridges require
piers to support ends
of spans unsupported
by abutments.ABUTMENT
A pier, in
architecture, is an
upright support for a
structure or
superstructure such
as an bridge.
PIERS
Definition of pier
cap. The upper or
bearing part of
a bridge pier;
usually made of
concrete or hard
stone; designed to
distribute
concentrated loads
evenly over the area
of the pier.
PIER CAP
A bridge bearing is
a component of
a bridge which
typically provides a
resting surface
between bridge piers
and the girders. The
purpose of
a bearing is to allow
controlled movement
and thereby reduce
the stresses involved
due to vibrations. A
common form of
modern bridge
bearing is the
elastomeric bridge
bearing
BEARING
A girder bridge, in
general, is a bridge
that uses girders as
the means of
supporting the
deck, as well as it
helps to distribute
the deck load
evenly to the piers
through pier caps.
GIRDER
A deck slab is one
where the deck and
any supporting
structure act together
as a single beam.
A slab deck is one
where the deck is
analyzed as a plate.
DECK SLAB
A handrail is a rail
that is designed to be
grasped by the hand
so as to provide
stability or support
to the pedestrian
users. Also it
provides safety to
the walkers as well
as the vehicles. It
also provide the
balance to the whole
structure.
HAND RAILS AND RAIL POSTS
A sidewalk
or pavement , also
known as a
footpath or
footway, is a path
along the side of a
road, generally
used by walking
people to cross the
bridge by foot.
Footpath Width
=1.5MFOOTPATH
Crash barriers
keep vehicles
within their
roadway and
prevent them from
colliding with
dangerous
obstacles such as
bridge abutments
or footpaths.
CRASH BARRIER
A Longitudinal
Seismic Arresters
are used to reduce
the seismic
shocks
longitudinally
(along the length
of the bridge).
Longitudinal Seismic Arrester
A Transverse
Seismic Arresters
are used to reduce
the seismic
shocks
transversely (along
the width of the
bridge).
Transverse Seismic Arrester
BATCHING PLANT
A concrete plant, also known as a batch plant or batching plant or
a concrete batching plant, is equipment that combines various
ingredients to form different grade concrete. Some of these inputs
include water, air, admixtures, sand, aggregate and cement.
SITE EXECUTION
Chain-age start at 0
Pagliganj Roadside
(NH-512); end of chain-age
at Khaspur 1430 M.
Chain-age at bridge
from 260 M to 550 M
Rail Post Dimension
= (265 x 265) MM
Hand Rail Post thickness
= 0.65 M
Hand Rail Post width
= 0.85 M
C/C distance of Hand Rail
Post = 1.8 M (Approx.)
Carriageway Width = 7.5 M
CONCLUSION
The main aim of studies within this project was to
investigate how a bridge is constructed within its
desired properties. We get knowledge about the basic &
advanced techniques of bridge construction as
well as saw the challenges which a civil engineer have to
face during construction i.e. labour problems, cost
management, environmental challenges etc. We cleared our
many doubts regarding bridge construction.

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Training report - RCC Bridge

  • 1. 18 days vocational training report on “ATRAYEE BRIDGE CONSTRUCTION” OVER RIVER ATRAYEE (29.06.2018 – 16.07.18) Agency – “Mackintosh Burn Ltd.” Submitted by – PRASUN MANI College : Narula Institute of Technology University Roll No. : 0515010067
  • 3. ACKNOWLEDGEMENT For our future engineering experience improvement we take training under PW(Roads) Directorate. We take training at ongoing Atrayee Bridge Construction project over river Atrayee, Pagliganj, West Bengal. It is my pleasure to be indebted to various people, who directly or indirectly contributed in the development of this work and who influenced my thinking, behavior, and acts during the training. I express my sincere gratitude for providing me an opportunity to undergo training at ongoing Atrayee Bridge Construction project over river Atrayee, under PW(Roads) Directorate. Great appreciation goes to Junior Engg. who helps us from time to time during the project. We are thankful to Assistant Engg. , PW(Roads) Directorate, Balurghat N.H. sub-division and Executive Engg., PW(Roads) Directorate, N.H. Division No. – VII (Malda) for his support, co-operation, and motivation provided to me during the training for constant inspiration, presence and blessings. The supervision and support that he gave truly help the progression and smoothness of the Vocational Training program. The co- operation is much indeed appreciated. I also extend my sincere appreciation to my faculty members (Civil Engineering Department), who provided there valuable suggestions and precious time in accomplishing my project report. Besides, this training program makes me realized the value of working together as a team and as a new experience in working environment, which challenges us every minute. Lastly, I would like to thank the almighty and my family for their moral support and my friends with whom I shared my day-to-day experience and received lots of suggestions that improved my quality of work.
  • 4. Details of the Training Project Report  Name of the project – ATRAYEE BRIDGE CONSTRUCTION  Project Description – Construction of a bridge over River Atrayee on Pagliganj – Khaspur route in the dist. Of Dakshin Dinajpur.  Client – PW(Roads) directorate , NH Division No. - VII  Name of the Company – Mackintosh Burn Ltd.  Project Location – Pagliganj, Dakshin Dinajpur  Project Type – Br idge C ons tr uction  Training Period – 29.06.18 – 16.07.18  Submitted by – PRASUN MANI  University Roll No. – 0515010067  Email ID – prasunmani63@gmail.com  College Name – Narula Institute of Technology
  • 5. CONTENTS  Introduction  Safety  Auto Level Survey  Planning of Bridge  Materials  Composition of Bridge  Batching Plant  Site Execution
  • 6. INTRODUCTION The construction of the bridge over Atrayee river on Pagliganj – Khaspur route in the district of Dakshin Dinajpur, West Bengal. Agency for the project “Mackintosh Burn Ltd.” and the project is executed by PW(Roads) Directorate, National Highway Division No. – VII (Malda). The overall bridge length is 259.914 M. Date of commencement of the project – 25.02.2016 .
  • 7. S A F E T Y The primary objective of our organization is to ensure effective control and elimination of accident in all job sites, and to maintain a conductive environment and infrastructural facilities at work places with due consideration for the state of being SAFE S = spot the hazard A = assess the risk F = find a safer way E = everyday So, safety is the state of being certain that adverse effect will not be caused by some agent under defined condition. “Any method or technique or process which can minimize unwanted events (accidents) in an industrial concern may be referred to as a method, technique or process of Industrial Safety.” Industrial safety is the science or art of identifying, evaluating and controlling work place hazards. It includes measure to prevent human exposures to chemical and physical agents as well as faulty or unsafe work practices. SAFETY EQUIPMENTS
  • 8. Auto Level Survey A dumpy level, builder's auto level, leveling instrument, or automatic level is an optical instrument used to establish or verify points in the same horizontal plane. It is used in surveying and building with a vertical staff to measure height differences and to transfer, measure and set heights. Reduced Level in surveying refers to equating elevations of survey points with reference to a common assumed datum. It is a vertical distance between survey point and adopted datum plane. Thus it is considered as the base elevation which is used as reference to reckon heights or depths of other important places. For “Atrayee Bridge Construction” the temporary BM has fixed and further extended from the permanent BM, which is situated near Andolon Setu, Balurghat.
  • 9. SURVEY DETAILS  RL of Bridge Abutments and Piers – Sl. No. OBJECT OBJECT NO. REDUCE LEVEL (M) WELL CAP TOP CUTTING EDGE 1 ABUTMEN T A1 19.43 -4.57 A2 2 PIER P1 19.43 -4.57 P2 P3 P4 P5 P6 Total Length of Well 24 M
  • 10. SURVEY DETAILS  Existing Ground Level– Sl. No. OBJECT OBJECT NO. EXISTING GROUND LEVEL (M) 1 ABUTMEN T A1 23.75 A2 19.790 2 PIER P1 17.981 P2 18.132 P3 18.266 P4 19.009 P5 19.493 P6 20.451
  • 11. PLANNING OF BRIDGE General A rrangement D raw ing
  • 12. R E F E E N C E D R AW I N G S
  • 13. M AT E R I A L S U S E D I N C O N S T R U C T I O N  Reinforcement Cement Concrete (R.C.C.) ;  Plain Cement Concrete (P.C.C.) ;  Cement (OPC-53) ;  Reinforcement of different diameter [Ф8mm, Ф10mm, Ф12mm, Ф16mm, Ф20mm, Ф25mm, Ф32mm];  Tendons (for Pre-stressing) ;  Aggregates – a) Coarse Aggregate , b) Fine Aggregate (Sand) ;  Water ;  Admixture / Retarders.
  • 14. DIFFERENT TYPES OF CONCRETE GRADE & APPLICATIONS TYPE OF CONCRETE GRADE OF CONCRETE APPLICATIONS P.C.C. M20 Top & bottom plugging R.C.C. M25 To construct Dirt Wall & Fin Wall M40 To construct Seismic Arrester, Girders & Deck Slab.
  • 15. COMPOSITION OF BRIDGE  Dirt Wall  Fin Wall  Abutments  Pier  Pier Cap  Bearing  Girder  Deck Slab  Hand Rails  Footpath  Crash Barrier  Seismic Arrester – a) Longitudinal Seismic Arrester b) Transverse Seismic Arrester
  • 16. The main application of the Dirt Wall is to retain or resist the earth which is situated at the ends (banks) of the bridge. DIRT WALL
  • 17. The Fin walls are adjacent to the abutments and act as retaining walls. The Fin walls can either be attached to the abutment or be independent of it. The main application of Fin wall to retain the earth. FIN WALL
  • 18. Abutment refers to the substructure at the ends of a bridge span or dam whereon the structure's superstructure rests or contacts. Multi- span bridges require piers to support ends of spans unsupported by abutments.ABUTMENT
  • 19. A pier, in architecture, is an upright support for a structure or superstructure such as an bridge. PIERS
  • 20. Definition of pier cap. The upper or bearing part of a bridge pier; usually made of concrete or hard stone; designed to distribute concentrated loads evenly over the area of the pier. PIER CAP
  • 21. A bridge bearing is a component of a bridge which typically provides a resting surface between bridge piers and the girders. The purpose of a bearing is to allow controlled movement and thereby reduce the stresses involved due to vibrations. A common form of modern bridge bearing is the elastomeric bridge bearing BEARING
  • 22. A girder bridge, in general, is a bridge that uses girders as the means of supporting the deck, as well as it helps to distribute the deck load evenly to the piers through pier caps. GIRDER
  • 23. A deck slab is one where the deck and any supporting structure act together as a single beam. A slab deck is one where the deck is analyzed as a plate. DECK SLAB
  • 24. A handrail is a rail that is designed to be grasped by the hand so as to provide stability or support to the pedestrian users. Also it provides safety to the walkers as well as the vehicles. It also provide the balance to the whole structure. HAND RAILS AND RAIL POSTS
  • 25. A sidewalk or pavement , also known as a footpath or footway, is a path along the side of a road, generally used by walking people to cross the bridge by foot. Footpath Width =1.5MFOOTPATH
  • 26. Crash barriers keep vehicles within their roadway and prevent them from colliding with dangerous obstacles such as bridge abutments or footpaths. CRASH BARRIER
  • 27. A Longitudinal Seismic Arresters are used to reduce the seismic shocks longitudinally (along the length of the bridge). Longitudinal Seismic Arrester
  • 28. A Transverse Seismic Arresters are used to reduce the seismic shocks transversely (along the width of the bridge). Transverse Seismic Arrester
  • 29. BATCHING PLANT A concrete plant, also known as a batch plant or batching plant or a concrete batching plant, is equipment that combines various ingredients to form different grade concrete. Some of these inputs include water, air, admixtures, sand, aggregate and cement.
  • 30. SITE EXECUTION Chain-age start at 0 Pagliganj Roadside (NH-512); end of chain-age at Khaspur 1430 M. Chain-age at bridge from 260 M to 550 M Rail Post Dimension = (265 x 265) MM Hand Rail Post thickness = 0.65 M Hand Rail Post width = 0.85 M C/C distance of Hand Rail Post = 1.8 M (Approx.) Carriageway Width = 7.5 M
  • 31. CONCLUSION The main aim of studies within this project was to investigate how a bridge is constructed within its desired properties. We get knowledge about the basic & advanced techniques of bridge construction as well as saw the challenges which a civil engineer have to face during construction i.e. labour problems, cost management, environmental challenges etc. We cleared our many doubts regarding bridge construction.