Typhoon HIL602
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The document describes the Typhoon HIL602, a hardware-in-the-loop system for testing power electronics controllers. It has 32 analog outputs, 16 analog inputs, and high-speed processing. The HIL602 can model up to 6 power converters in real-time and interface with controllers. It features easy-to-use software for modeling circuits, running simulations, capturing signals, and automating testing with Python scripts. The HIL602 and clustering multiple units provides an comprehensive test environment for developing and certifying power electronics controls.
![HIL602 technical details.
Processor
Housing
Digital outputs
Digital inputs
Analog IO connector
Digital IO connector
Connectivity RJ45
Dimensions (width x height x length)
Channels
Ethernet link
USB2.0
High speed serial link
USB standard
SMA standard
Weight
Output voltage range VO
[V]
Input power supply
Output resistance
Connector
Channels
Input voltage range VI
[V]
Threshold voltages (low, high)
Connector type
up to 6 cores
340 x 90 x 285 [mm]
32 digital pins (output)
4 kg
0 Vo
+5
(VOL
(max) = 0.2 V; VOH
(min) 4.8 V)
Analog outputs (AO) Channels
Resolution
Output voltage range
Output resistance
32 channels
12 bit DAC
± 5 V
0 Ω
Analog intputs (AI)
Xilinx Virtex-6 FPGA
Channels
Resolution
Input voltage range
16 channels
12 bit ADC
± 5 V
110 - 240 V 50/60 Hz
250 W
1.4 kΩ
32 digital pins (input)
DIN 41612, type C
96 pin male connector
-15 VI
+15
(VIL
(max) = 1.5 V; VIH
(min) 3.5 V)
DIN 41612, type C
96 pin male connector](https://image.slidesharecdn.com/typhoonhil602-160129141443/85/Typhoon-HIL602-10-320.jpg)
Typhoon HIL602
- 1. The new, even more powerful HIL, with 32 analog outputs and Gigabit/s serial link. Tailored for the most demanding industrial test, verification, and pre-certification tasks. www.typhoon-hil.com Typhoon HIL602.
- 2. HIL made for Power Electronics Engineers.
- 3. Typhoon HIL602. Deploy industrial grade ultra-high fidelity Hardware-in-the-Loop system for the most comprehensive power electronics controls test, verification, and pre-certification. Applications Typhoon HIL602 real-time power electronics emulator is an ideal tool for development, test- ing, optimization, and quality assurance of grid connected converters (i.e. PV, wind, active fil- ter), automotive converters, electric propulsion drives, micro-grids, and industry automation. Easy to use software tool-chain User friendly and intuitive software is easy to use and master, even for first time users. Build your models and perform sophisticated test scenarios, in the comfort of your office, in four simple steps: 1. Define converter model in the schematic editor and compile circuit with one click. 2. Run the model from the simulation control center and change sources, toggle contac- tors, load machines etc. 3. Capture signals, zoom in, and explore the waveforms around critical events. 4. Automate steps 1 to 3 via Python test scripts and let the HIL602 comprehensively test your controller around the clock. Features and Benefits • Unleash the new 6-core processor HIL for real-time emulation of up to 6 converters. • Test your controller with 20 ns PWM resolu- tion ultra-high fidelity HIL. • Emulate your power stage with up to 2 MHz update rate. • Quickly find problems and debug your con- troller with new Scope/Capture Function. • Dive into your signals with 1 Megapoint cap- ture record length for all 16 channels. • Interface your controller via 32 analog out- puts, 16 analog inputs, 32 digital inputs, and 32 digital outputs. • Build converter models using our extensive library of power electronics components and prepackaged examples. • Automate testing with Python scripts for the most comprehensive control software test- ing. • Connect to host PC via Ethernet or USB2.0 .
- 4. HIL602 highlights. Test your controller with high fidelity, 20 ns sampling HIL. 20 ns PWM resolution combined with 1ms latency enables the most realistic power elec- tronics controller test and development. For converter switching frequencies up to 200 kHz emulation error and latency are so small that it is difficult to tell the difference between real converter and HIL emulator measured wave- forms. Automate testing with Python: the ultimate ease of use. Automate controller testing processes with Python scripting and HIL602 platform. Discov- er the most comprehensive power electronics control software testing environment where fault injection such as grid disturbances, short and open circuits are just one Python com- mand away. Use Python scripting and rich math function library to quantify system per- formance in spectrum of operating conditions under standard operating conditions and fault conditions (internal and external). Zoom in voltages and currents with Scope/Capture Function’s microsecond “microscope.” Quickly debug control code with deep mem- ory scope/capture function. Trigger on fault injection events and quantify the converter system response. With 1 Megapoint capture record length, on all 32 analog channels, and 1 MHz sample rate even tiny glitches in modu- lator algorithm are quickly identified. Ultra-high fidelity: magenta: real boost MPPT converter current; green: HIL boost current; dark blue: real boost inductor voltage; light blue: HIL inductor voltage. Capture HIL signals to quickly detect, debug, and characterize your controller performance. Automate testing with Python scripts to comprehensively and reproducibly test and qualify all your controllers.
- 5. HIL602 use case. Controller for centralized PV inverter with MPPT. Control software development In this case, complete control software for cen- tralized PV inverter system, including four parallel MPPT converters is developed, tested and qualified using HIL. All the fast controller functions—such as PWM modulation, current and voltage control loops, maximum power point tracking etc.—as well as protection functions and high-level control functions (i.e. dynamic grid support) were tested and characterized using HIL. Control loop tuning and optimization was done on real controller platform interfaced with HIL602. MPPT code was tested and verified using various illumination profiles (including partial shading) to confirm convergence to global maximum power point of PV panel. In addition current harmonic content was measured to verify filter parameters. Testing and qualification HIL602, with its deep memory 1 Msample/sec/ channel and 1 MHz sample rate scope/capture function, up to 6 parallel computation cores, and 20 ns sampling resolution, provides the most comprehensive, high-fidelity HIL emulation envi- ronment. It is tailored for test and qualification of grid connected converter systems grid compliance including dynamic grid support. Automated test scripts cover test cases required for obtaining grid compliance certificates, i.e. BDEW. Automated fault injection provides com- prehensive environment for test and verification of control performance under grid faults (sags, dips, frequency disturbances, over voltages), compo- nent failures, and environmental conditions (i.e. solar illumination). Capture function enables de- tailed analysis of converter dynamics and analyti- cal verification of grid code compliance. Typhoon HIL602 real-time emulator Controller platform
- 6. MicroGrid Energy storage converter. Develop Micro-Grid energy storage converter control system. Energy storage inverter. In this case, a complete control software for a bat- tery energy storage inverter system is developed using HIL. Complete micro-grid is simulated with the HIL602 Cluster. Micro-grid model implemented provides the most realistic environment for devel- opment and testing of micro-grid power electron- ics systems. In this system micro-grid model comprises intermittent photovoltaic power source, perma- nent magnet synchronous machine wind turbine generator, diesel powered synchronous generator, variable speed motor drive, resistive load, nonlin- ear current load, utility grid and main contactor that emulates both grid-connected and off-grid operational regimes. A truly flexible and easy to use ultra-high fidelity real-time simulation environ- ment. Test, optimize, pre-certify. Control loops design and optimization for the energy storage inverter is done on an industri- al controller platform directly interfaced with the HIL602 Cluster via HILConnect. All controller functions—i.e. PWM modulator, PLL, current and voltage control loops etc.—as well as protection and high-level control functions (i.e. dynamic grid support) are tested for different operating condi- tions. Indeed, HILCluster is ideal for test and pre-certi- fication of micro-grid power electronics converter controllers. Automated test scripts cover a spec- trum of test cases (including fault conditions and system unbalance) that provide a cost effective solution for compete test and verification of con- trol system performance. In addition, HILCluster provides easy to use development and test envi- ronment for system level micro-grid controller. C A A B B C C + E A B C A R_load_a R_load_b R_load_c l_load_a l_load_b l_load_c B C DC+ DC- C A B C A B C Energy storage grid-tie inverter Grid Diesel powered synchronous generator PV inverter PV panel PMSM wind generator Loads
- 7. Typhoon HIL MicroGrid Solution. Complete HIL solution for micro-grid control system development, testing, and pre-certification. MicroGrid HIL solution. HIL602 provides a comprehensive environment for design and testing of control systems for micro-grid power electronics converters. Ty- phoonLink-Gigabit per second serial link-enables seamless connection of multiple HIL602 units into one unified HIL system that can simulate 16 or more converters. Whether you are testing a single converter con- trol or multiple converter control (centralized or decentralized) HIL602 in the cluster configuration provides a unified environment that is as easy to use as if you were working with single HIL unit. Compile schematic diagram from the Schematic Editor; control the real-time emulation process via HIL Control Panel; quickly access all simulated sig- nals via the Scope/Capture function-the same way as if you were using a single HIL. Finaly, automate testing with Python scripts via Typhoon API. Features and Benefits • Connect 4 or more HIL602 units in HILClus- ter configuration. • Deploy 24 real-time computational cores as one unified HIL real-time emulation fabric. • Test one or multiple controllers in micro-grid environment for both centralized and decen- tralized micro-grid control configurations. • Test both lower level and application/mi- cro-grid level control layers. • Interface seamlessly your industrial control- lers to multiple HIL units via HILConnect. • Automate test and pre-certification process- es with Python scripts via Typhoon API. signal conditioning Control System Under Test signal conditioning Control System Under Test signal conditioning Control System Under Test signal conditioning Control System Under Test TyphoonLink (Gb/s serial link)
- 8. Unified HIL Software Environment. Experience integrated HIL software with automated testing. Intuitive and easy to master, our software provides a unified environment for power electronics design, test automation and quality assurance. Unified experience. Model power electronics converters in our simple power electronics editor using a library of passive elements, converters, sources and ma- chines. With only one click, rapidly compile the circuit into machine code that is executable on our HIL hardware. Open the HIL control panel to load the compiled model onto the hardware and launch the real-time simulation. Select sig- nals you want to see on the scope and change sources and parameters for a fully interactive experience. With python script editor, automate your test processes and generate test reports, hands-off. Discover simplicity. • Vector graphics circuit editor with examples. • Library of power electronics circuit elements. • One click circuit compilation. • Interactive control of real-time emulation. • Dynamic routing of all signals. • Waveform editor for source definition. • Software control of digital inputs. • Automatic testing via Python Scripts. • Library of test scripts for testing grid compliance, protection etc. • Python API. • Automatically generate HTML test reports. HIL Control Center Scope and Capture Schematic EditorHIL Control Panel Script Editor
- 9. HIL Automatic Testing. Test your power electronics controls until you run out of ideas, not time and money. With Python and API write test script libraries to test your designs under all operating conditions, faults, and corner casses. Automate testing with ease. Typhoon Script Editor enables you to build and execute test libraries to exhaustively test all aspects of a controller. Program test sequenc- es under a spectrum of operating conditions, including faults. For grid connected converters test dynamic grid support, i.e. low voltage ride through, active and reactive power injection, protection etc. Use the library of test scripts to test against dynamic grid support standards such as German BDEW. In drives applications, program various drive cycles and test fault re- sponses under both internal and external faults. For example, inject short and open circuit faults, switch faults, and test against parameter variations. Define performance envelopes and verify the system compliance. The power of API. Typhoon API comprises: HIL Control Panel API, Schematic Editor API, Texas Instruments DSP Control Panel API, and Test Executor. HIL Control Panel API provides an interface with the tar- get HIL and enables control of the simulation process and all functions available through Control Panel. Schematic Editor API provides programmatic interface to manipulate existing schematic diagrams. It enables changing circuit parameters, compiling a circuit, setting target hardware platform, time step, simulation meth- od etc. Texas Instruments DSP Control Panel API provides programmatic interface to control TI docking station and change controller param- eters. Test Executor Test enables running one or more python scripts and generates html report files with test results. USB/Ethernet Typhoon Script Executor/Editor Gateway Profibus CAN Digital I/O Analog I/O
- 10. HIL602 technical details. Processor Housing Digital outputs Digital inputs Analog IO connector Digital IO connector Connectivity RJ45 Dimensions (width x height x length) Channels Ethernet link USB2.0 High speed serial link USB standard SMA standard Weight Output voltage range VO [V] Input power supply Output resistance Connector Channels Input voltage range VI [V] Threshold voltages (low, high) Connector type up to 6 cores 340 x 90 x 285 [mm] 32 digital pins (output) 4 kg 0 Vo +5 (VOL (max) = 0.2 V; VOH (min) 4.8 V) Analog outputs (AO) Channels Resolution Output voltage range Output resistance 32 channels 12 bit DAC ± 5 V 0 Ω Analog intputs (AI) Xilinx Virtex-6 FPGA Channels Resolution Input voltage range 16 channels 12 bit ADC ± 5 V 110 - 240 V 50/60 Hz 250 W 1.4 kΩ 32 digital pins (input) DIN 41612, type C 96 pin male connector -15 VI +15 (VIL (max) = 1.5 V; VIH (min) 3.5 V) DIN 41612, type C 96 pin male connector
- 11. HIL made for Power Electronics Engineers.
- 12. Typhoon HIL, Inc. 35 Medford St. Suite 305 Somerville, MA 02143 USA Phone: +1 800-766-3181 Typhoon HIL GmbH Technoparkstrasse 1 CH-8005 Zürich Switzerland Phone: +1 800-766-3181 Tajfun HIL d.o.o. Bulevar Oslobodjenja 69/V 21000 Novi Sad Republic of Serbia Sales: +381 21 3010 474 Tech support: +381 21 3010 476 www.typhoon-hil.com e-mail: info@typhoon-hil.com