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Unlocking the Secrets to
Designing Faster, Smarter,
and Lighter
q  This webinar will be available afterwards at
www.designworldonline.com & email
q  Q&A at the end of the presentation
q  Hashtag for this webinar: #DWwebinar
Before We Start
Moderator Presenters
Leslie Langnau
Design World
Jason Napolitano
solidThinking
Jaideep Bangal
solidThinking
•  Introduc)ons	
  
•  The	
  growing	
  necessity	
  for	
  lightweight	
  design	
  
•  New	
  tools	
  enhancing	
  the	
  design	
  process	
  
•  Designing	
  for	
  the	
  freedom	
  of	
  addi)ve	
  manufacturing	
  
•  Real	
  world	
  examples	
  
•  Live	
  demo	
  
Agenda	
  
Unlocking the Secrets to Designing Faster, Smarter, and Lighter
•  Introduc)ons	
  
•  The	
  growing	
  necessity	
  for	
  lightweight	
  design	
  
•  New	
  tools	
  enhancing	
  the	
  design	
  process	
  
•  Designing	
  for	
  the	
  freedom	
  of	
  addi)ve	
  manufacturing	
  
•  Real	
  world	
  examples	
  
•  Live	
  demo	
  
Agenda	
  
Poll	
  Ques)on	
  #1	
  
Benefits	
  of	
  Lightweight	
  Design	
  
Costs	
  
Material	
  
Consump)on	
  
Development	
  
Time	
  
The	
  Need	
  for	
  Lighter	
  Designs	
  
Mass	
   Performance	
  
The	
  Methods	
  and	
  Tools	
  
Tradi)onal	
  Design	
  Process	
  	
  
	
  
Develop	
  
Concept	
  
	
  
Detailed	
  	
  	
  
Design	
  	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Produc)on	
  
Valida)on	
  &	
  
Prototyping	
  
Documenta)on	
  
$	
Product	
  
Defini)on	
  
Inspire	
  
Concept	
  
Valida)on	
  &	
  
Prototyping	
  
Documenta)on	
  
Product	
  
Defini)on	
  
Inspire	
  Design	
  Process	
  	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Produc)on	
  
Detailed	
  	
  	
  
Design	
  	
  
Poll	
  Ques)on	
  #2	
  
For	
  Design	
  Engineers	
  
helps	
  design	
  products:	
  
	
  
	
  
	
  
	
  
	
  
Faster	
  
Smarter	
  
Lighter	
  
How	
  does	
  Inspire	
  work	
  
Given	
  the	
  package	
  space	
  and	
  loading	
  condi2ons	
  for	
  a	
  design	
  
problem,	
  Inspire	
  quickly	
  generates	
  the	
  ideal	
  shape.	
  	
  	
  
	
  
Using	
  Inspire	
  typically	
  results	
  in	
  lighter	
  designs	
  and	
  helps	
  
eliminate	
  structural	
  design	
  problems.	
  
	
  
	
  
	
  
	
  
How	
  does	
  Inspire	
  work?	
  
Generates	
  structurally	
  efficient	
  concepts	
  quickly	
  and	
  easily	
  
	
  
	
  
	
  
	
  
	
  
Easy	
  to	
  learn	
  
	
  
Generates	
  design	
  concepts	
  in	
  minutes	
  
	
  
Solves	
  challenging	
  design	
  problems	
  
	
  
Interfaces	
  to	
  exis)ng	
  CAD	
  tools	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
New	
  Technology	
  without	
  Complexity	
  
Interoperability	
  
Geometry	
  Import	
  
SolidWorks	
  
UG/NX	
  
CATIA	
  
Pro/E	
  
Parasolid	
  
STEP	
  
IGES	
  
ACIS	
  
JT	
  
STL	
  
	
  
	
  
	
  	
  
	
  
Opera)ng	
  Systems	
  
Windows	
  
32/64	
  bit	
  8.1,	
  7,Vista,	
  XP	
  
Mac	
  
OS	
  X	
  10.7	
  or	
  later	
  
	
  
	
  	
  
	
  
Results	
  Export	
  
Parasolid	
  
STEP	
  
IGES	
  
STL	
  
	
  	
  
	
  
Built	
  to	
  work	
  with	
  your	
  exis)ng	
  tools	
  	
  
The	
  straigh]orward	
  user	
  interface	
  is	
  easy	
  to	
  learn	
  
Helps	
  design	
  parts	
  quicker,	
  smarter	
  and	
  lighter	
  	
  
Who	
  is	
  using	
  Inspire?	
  
Revolutionizing
the additive
manufacturing
design process for the
world’s first 3D
printed bike frame
45% Lighter than Original
Unlock the lightweight
potential of AM with
concept generation
and
organic interpretation
at HardMarque.
32% Weight Reduction
Massive weight
saving potential
when used on multiple
components.
55% Mass Reduction
“Our traditional 2D
forging and
machining process
was thought to not be
able to be optimized
any further.”
25-50% Increase in Stiffness
Redesign existing
parts for weight
reduction and lower
failure rates.
20% Mass Savings
30% Stronger
Fewer iterations
and significant
weight savings when
starting with the
solution.
Cut Design Iterations in Half
35-40% Weight Reduction
25% Lighter than Original
Improving safety,
aesthetics,
and ease of use for
plastic parts.
Poll	
  Ques)on	
  #3	
  
solidThinking	
  Inspire	
  Demo	
  
Poll	
  Ques)on	
  #4	
  
•  Introduc)ons	
  
•  The	
  growing	
  necessity	
  for	
  lightweight	
  design	
  
•  New	
  tools	
  enhancing	
  the	
  design	
  process	
  
•  Designing	
  for	
  the	
  freedom	
  of	
  addi)ve	
  manufacturing	
  
•  Real	
  world	
  examples	
  
•  Live	
  demo	
  
Agenda	
  
Questions?
Leslie Langnau
Design World
llangnau@wtwhmedia.com
Phone: 216-860-5270
Twitter: @DW_3DPrinting
Jason Napolitano
solidThinking
jason@solidthinking.com
Phone: 248-526-1920
Jaideep Bangal
solidThinking
jbangal@solidthinking.com
Phone: 248-526-1920
Thank You
q  This webinar will be available at
designworldonline.com & email
q  Tweet with hashtag #DWwebinar
q  Connect with Design World
q  Discuss this on EngineeringExchange.com

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Unlocking the Secrets to Designing Faster, Smarter, and Lighter

  • 1. Unlocking the Secrets to Designing Faster, Smarter, and Lighter
  • 2. q  This webinar will be available afterwards at www.designworldonline.com & email q  Q&A at the end of the presentation q  Hashtag for this webinar: #DWwebinar Before We Start
  • 3. Moderator Presenters Leslie Langnau Design World Jason Napolitano solidThinking Jaideep Bangal solidThinking
  • 4. •  Introduc)ons   •  The  growing  necessity  for  lightweight  design   •  New  tools  enhancing  the  design  process   •  Designing  for  the  freedom  of  addi)ve  manufacturing   •  Real  world  examples   •  Live  demo   Agenda   Unlocking the Secrets to Designing Faster, Smarter, and Lighter
  • 5. •  Introduc)ons   •  The  growing  necessity  for  lightweight  design   •  New  tools  enhancing  the  design  process   •  Designing  for  the  freedom  of  addi)ve  manufacturing   •  Real  world  examples   •  Live  demo   Agenda  
  • 7. Benefits  of  Lightweight  Design   Costs   Material   Consump)on   Development   Time  
  • 8. The  Need  for  Lighter  Designs   Mass   Performance  
  • 9. The  Methods  and  Tools   Tradi)onal  Design  Process       Develop   Concept     Detailed       Design                        Produc)on   Valida)on  &   Prototyping   Documenta)on   $ Product   Defini)on   Inspire   Concept   Valida)on  &   Prototyping   Documenta)on   Product   Defini)on   Inspire  Design  Process                                      Produc)on   Detailed       Design    
  • 11. For  Design  Engineers   helps  design  products:             Faster   Smarter   Lighter  
  • 12. How  does  Inspire  work   Given  the  package  space  and  loading  condi2ons  for  a  design   problem,  Inspire  quickly  generates  the  ideal  shape.         Using  Inspire  typically  results  in  lighter  designs  and  helps   eliminate  structural  design  problems.          
  • 13. How  does  Inspire  work?   Generates  structurally  efficient  concepts  quickly  and  easily             Easy  to  learn     Generates  design  concepts  in  minutes     Solves  challenging  design  problems     Interfaces  to  exis)ng  CAD  tools                       New  Technology  without  Complexity  
  • 14. Interoperability   Geometry  Import   SolidWorks   UG/NX   CATIA   Pro/E   Parasolid   STEP   IGES   ACIS   JT   STL             Opera)ng  Systems   Windows   32/64  bit  8.1,  7,Vista,  XP   Mac   OS  X  10.7  or  later           Results  Export   Parasolid   STEP   IGES   STL         Built  to  work  with  your  exis)ng  tools     The  straigh]orward  user  interface  is  easy  to  learn   Helps  design  parts  quicker,  smarter  and  lighter    
  • 15. Who  is  using  Inspire?  
  • 16. Revolutionizing the additive manufacturing design process for the world’s first 3D printed bike frame 45% Lighter than Original
  • 17. Unlock the lightweight potential of AM with concept generation and organic interpretation at HardMarque. 32% Weight Reduction
  • 18. Massive weight saving potential when used on multiple components. 55% Mass Reduction
  • 19. “Our traditional 2D forging and machining process was thought to not be able to be optimized any further.” 25-50% Increase in Stiffness
  • 20. Redesign existing parts for weight reduction and lower failure rates. 20% Mass Savings 30% Stronger
  • 21. Fewer iterations and significant weight savings when starting with the solution. Cut Design Iterations in Half 35-40% Weight Reduction
  • 22. 25% Lighter than Original Improving safety, aesthetics, and ease of use for plastic parts.
  • 26. •  Introduc)ons   •  The  growing  necessity  for  lightweight  design   •  New  tools  enhancing  the  design  process   •  Designing  for  the  freedom  of  addi)ve  manufacturing   •  Real  world  examples   •  Live  demo   Agenda  
  • 27. Questions? Leslie Langnau Design World llangnau@wtwhmedia.com Phone: 216-860-5270 Twitter: @DW_3DPrinting Jason Napolitano solidThinking jason@solidthinking.com Phone: 248-526-1920 Jaideep Bangal solidThinking jbangal@solidthinking.com Phone: 248-526-1920
  • 28. Thank You q  This webinar will be available at designworldonline.com & email q  Tweet with hashtag #DWwebinar q  Connect with Design World q  Discuss this on EngineeringExchange.com