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Selection Guide
Introduction
Viton fluoroelastomer was introduced in 1957 to
meet the needs in the aerospace industry for a high-
performance sealing elastomer. Since then, the use of
Viton fluoroelastomer has spread quickly to many
other industries, especially in the automotive, fluid
power, appliance, and chemical industries. With
40 years of field-proven performance, Viton fluoro-
elastomer has developed a reputation for its out-
standing performance in very hot and extremely
corrosive environments.
Valuable Properties of Viton
Fluoroelastomer
Vulcanizates based on Viton fluoroelastomers provide
an exceptional balance of physical property character-
istics, including the following features:
• Resistance to temperature extremes:
Heat—Viton withstands high temperature and
simultaneously retains its good mechanical proper-
ties better than most other elastomers. Oil and
chemical resistance also are relatively unaffected by
elevated temperatures. Compounds of Viton remain
usefully elastic indefinitely when exposed to
laboratory air oven aging up to 204°C (400°F) or to
intermittent test exposures up to 260°C (500°F).
High temperature service limits are generally
considered to be:
3,000 hr at 232°C (450°F)
1,000 hr at 260°C (500°F)
240 hr at 288°C (550°F)
48 hr at 316°C (600°F)
Cold—Viton is generally serviceable in
dynamic applications down to –18 to –23°C
(0 to –10°F), although special formulations
permit its use in static applications down to
–54°C (–65°F). Also, Viton has proven to be
satisfactory for static seals used under conditions
approaching absolute zero.
• Resistance to degradation by a greater variety
of fluids and chemicals than any nonfluorinated
elastomer, providing the best proven fluid
resistance of any commercial rubber. Excellent
resistance to oils, fuels, lubricants, and most
mineral acids.
• Extremely low permeability to a broad range of
substances, including particularly good perfor-
mance in oxygenated automotive fuels.
• Resistance to aliphatic, aromatic hydrocarbons that
are solvents for other rubbers.
• Exceptionally good resistance to compression set,
even at high temperatures.
• Exceptionally good resistance to atmospheric
oxidation, sun, and weather. Excellent resistance to
fungus and mold.
• Good electrical properties in low voltage, low
frequency applications.
• Low burning characteristics; inherently more
resistant to burning than other, non-fluorinated
hydrocarbon rubbers.
The Various Families and Types
of Viton Fluoroelastomer
There are three major families of standard Viton
fluoroelastomer: A, B, and F. The Viton A types
are comprised of vinylidene fluoride (VF2) and
hexafluoropropylene (HFP). The B and F types are
made with vinylidene fluoride (VF2), hexafluoro-
propylene (HFP), and tetrafluoroethylene (TFE).
Viton fluoroelastomer products are designated as
A, B, or F types according to their relative resistance
to attack by fluids and chemicals. The differences in
fluid resistance that exist among these families are the
result of different levels of fluorine in the polymer,
which is determined by the types and relative
amounts of monomers that comprise the polymer.
In general, the standard types of Viton exhibit out-
standing resistance to attack by a wide variety of
fluids, including mineral acids and aliphatic and
2
aromatic hydrocarbons. The higher the fluorine
content of the polymer, the less will be the effect, as
measured by volume increase, for example. The most
significant differences between standard types of
Viton®, in terms of resistance to volume change or
retention of physical properties, are noted in low
molecular weight, oxygenated solvents (such as
methanol and methyl t-butyl ether).
As mentioned above, the fluid resistance of Viton
polymers improves with increasing levels of fluorine.
This is shown in Table 1, below (note the volume
increase after aging in methanol at 23°C [73°F]). As
the fluorine content increases, however, the low
temperature flexibility of the polymer decreases, and a
compromise must be made between the fluid resis-
tance and low temperature flexibility of the final
vulcanizate.
For those applications that require the best perfor-
mance in both fluid resistance and low temperature
flexibility, a number of specialty types of Viton were
developed that contain a fluorinated vinyl ether
monomer. Polymers that contain this monomer exhibit
significantly improved low temperature flexibility,
compared to standard types of fluoroelastomer.
Viton GLT, introduced in 1976, was the first commer-
cial fluoroelastomer to use this fluorinated vinyl ether
monomer. This polymer provides the same excellent
resistance to heat and fluids that is typical of the A
types of Viton fluoroelastomer. Viton GFLT, like
Viton GLT, exhibits significantly improved low
temperature flex characteristics compared to standard
types of fluoroelastomer, but in addition, provides the
same superior resistance to fluids that is typical of the
F types of Viton fluoroelastomer as well.
Extreme Types of Viton
Fluoroelastomers that contain vinylideneflouride
(VF2) are subject to attack by high pH materials,
including caustics and amines. In addition, standard
fluoroelastomers are not resistant to low molecular
weight carbonyl compounds, such as methylethyl
ketone, acetone, or methyl tertiarybutyl ether.
Viton Extreme™, ETP-500 and ETP-900, commer-
cialized in 1998, are fluoroelastomers made with
ethylene, tetrafluoroethylene (TFE), and
perfluoromethylvinyl ether (PMVE). This unique
combination of monomers provides outstanding
resistance to fluids. The ETP types of Viton exhibit
the same excellent resistance to acids and hydrocar-
bons typical of standard types of Viton. Unlike
conventional fluoroelastomers, however, ETP types of
Viton also provide excellent resistance to low molecu-
lar weight esters, ketones, and aldehydes. In addition,
these unique polymers are inherently resistant to attack
by base, and thus provide excellent resistance to
volume swell and property loss in highly caustic
solutions and amines.
Additional information regarding performance differ-
ences between the various families and types of Viton
fluoroelastomer is presented in Tables
3–6 to assist in selecting the particular grade of Viton
that is best suited for both a given end-use application
and for a specific manufacturing process.
Table 1
Polymer Fluorine Content versus Fluid Resistance and Low Temperature Flexibility
Standard Types Specialty Types
A B F B70 GLT GFLT ETP
Nominal Polymer Fluorine
Content, wt% 66 68 70 66 64 67 67
Percent Volume Change in
Fuel C, 168 hr at 23°C (73°F)* 4 3 2 5 5 2 4
Percent Volume Change in
Methanol, 168 hr at 23°C (73°F)* 90 40 5 90 90 5 5
Percent Volume Change in
Methylethyl Ketone, 168 hr
at 23°C (73°F)* >200 >200 >200 >200 >200 >200 19
Percent Volume Change in
30% Potassium Hydroxide, (Samples too swollen and degraded to test) 14
168 hr at 70°C (158°F)*
Low Temperature Flexibility,
TR-10, °C* –17 –13 –6 –19 –30 –24 –12
*Nominal values, based on results typical of those obtained from testing a standard, 30 phr MT (N990) carbon black-filled,
75 durometer vulcanizate.
3
Curing Systems for Viton Fluoroelastomer
In addition to inherent differences between the various
types and families of Viton fluoroelastomer, a number
of compounding variables have major effects on the
physical property characteristics of the final vulca-
nizates. One very important variable is the crosslinking
or curing system that is used to vulcanize the elastomer.
Diamine curatives were introduced in 1957 (DIAK-1)
for crosslinking Viton A. While these diamine curatives
are relatively slow curing, and do not provide the best
possible resistance to compression set, they do offer
unique advantages, such as excellent adhesion to metal
inserts and high hot tensile strength.
Most fluoroelastomers currently are crosslinked with
Bisphenol AF, a curative first introduced in 1970, in the
first commercial curative-containing precompound,
Viton E-60C. Compounds of Viton that use this cura-
tive exhibit fast rates of cure and excellent scorch
safety and resistance to compression set.
In 1987, an improved bisphenol curative was intro-
duced, which was made available in several different
precompounds: Viton A-201C, A-202C, A-401C, and
A-402C. The modified system provides faster cure
rates, improved mold release, and slightly better
resistance to compression set, compared to the original
bisphenol cure system used in Viton E-60C and
E-430. Additional precompounds of Viton, incorporat-
ing this modified curative, were introduced in 1993,
including Viton A-331C, A-361C, B-201C, B-601C,
and B-651C. A brief description of all these products
can be found in Table 6.
In 1976, efficient peroxide curing of fluoroelastomers
was made possible for the first time with the introduc-
tion of Viton GLT. The peroxide cure system provides
fast cure rates and excellent physical properties in
polymers such as GLT and GFLT, which cannot be
readily cured with either diamine or bisphenol
crosslinking systems. In the case of polymers such as
Viton GF, GBL-200, and GBL-900, the peroxide cure
has been shown to provide enhanced resistance to
aggressive automotive lubricating oils and steam and
acids. Vulcanizates of Viton polymer cured with
peroxide do not generally show any significant
difference in resistance to other fluids and chemicals,
compared to the same polymer cured with bisphenol.
A comparison of the various processing and physical
property characteristics of compounds using the
different cure systems is shown in Table 2.
Table 2
A Comparison of Cure Systems Used in Crosslinking Viton
Type of Cure System
Property, Processing Characteristic Diamine Bisphenol Peroxide*
Processing Safety (Scorch) P–F E E
Fast Cure Rate P–F E E
Mold Release/Mold Fouling P G–E F–G
Adhesion to Metal Inserts E G G
Compression Set Resistance P E G
Steam, Water, Acid Resistance F G E
Flex Fatigue Resistance G G G
Rating: E = Excellent G = Good F = Fair P = Poor
*Luperco 101-XL (trademark of Pennwalt Corporation) and Varox Powder (trademark of R. T. Vanderbilt Co., Inc.) are
commonly used.
4
Inherent Physical Property Differences
Between Types/Families of Viton Products
The physical properties of vulcanizates based on
Viton fluoroelastomers are determined to a large
extent by the type and amount of the filler(s) and
curative(s) used in the formulation, and by the tem-
perature and duration of the curing cycle used in their
manufacture.
In terms of resistance to compression set, low tem-
perature flexibility, and resistance to certain classes of
fluids, however, some inherent differences exist
between the various types, or families of Viton
polymers. They are the natural result of the differ-
ences in types and relative amounts of monomers that
are used in the manufacture of the many various
grades of Viton polymers.
The differences in physical property characteristics
which exist between various types and families of
Selecting a SpecificType of Viton®
Fluoroelastomer
Viton fluoroelastomer products are outlined in very
general terms in Table 3, below.
As an example, resistance to compression set is an
important property for seals in general, and, if this
property was considered to be the most important
feature for a particular part, then one of the A-types of
Viton might be the best choice for the job. However, if
resistance to the widest possible range of fluids is a
more important consideration than compression set,
only, then F-type Viton polymers might well be a
better choice for that particular end-use application.
Further, if both fluid resistance and low temperature
flexibility are equally important requirements for
maximizing the end-use suitability of a given part,
then products in the GFLT family of Viton polymers
would represent the best overall choice of products.
Table 3
Physical Property Differences Between Types/Families of Viton Products
Family or Type of Viton Resistance to General Fluids/ Low Temperature
Fluoroelastomer Compression Set Chemical Resistance* Flexibility**
A 1 3 2
B 2 2 2
F 2 1 3
GB, GBL 2 2 2
GF 3 1 3
GLT 2 3 1
GFLT 2 1 1
ETP 3 1 2
1 = Excellent—Best performance capability of all types
2 = Very Good
3 = Good—Sufficient for all typical fluoroelastomer applications
* See Table 4 for a more detailed guide to choosing the best type of Viton fluoroelastomer, relative to specific classes of fluids and
chemicals.
** Flexibility, as measured by Temperature of Retraction (TR-10), Gehman Torsional Modulus, Glass Transition (Tg), or Clash-Berg
Temperature. Brittle-Point tests are a measure of impact resistance only and do not correlate at all with the low temperature
sealing capability of a vulcanizate.
5
Differences in Fluid Resistance
Between Types/Families of Viton Products
some other aspect, it is important to consider the
requirements of the part to be manufactured, in terms
of both its physical property requirements and its fluid
or chemical resistance needs.
Using Tables 3 and 4, the compounder can select the
best type or family of Viton product for a given end-
use application, based on the best combination of
physical property and fluid resistance characteristics.
Selecting a SpecificType of Viton®
Fluoroelastomer (continued)
As in the case of physical properties, different polymer
compositions will result in inherent differences with
regard to fluid resistance.
Table 4 outlines the differences that exist between
types and families of Viton products, in terms of their
resistance to various classes of fluids and chemicals.
In as much as certain types or families of Viton
products may exhibit performance that is superior to
other types in one regard, but not quite as good in
Table 4
Differences in Fluid Resistance Between Families or Types of Viton Fluoroelastomer
A B F GB GF GLT GFLT ETP
Bisphenol Peroxide
Hydrocarbon Automotive, Aviation Fuels 1 1 1 1 1 1 1 1
Oxygenated Automotive Fuels
(containing MeOH, EtOH, MTBE, etc.) NR 2 1 2 1 NR 1 1
Reciprocating Engine Lubricating Oils
(SE-SF Grades) 2 1 1 1 1 1 1 1
Reciprocating Engine Lubricating Oils
(SG-SH Grades) 3 2 2 1 1 1 1 1
Aliphatic Hydrocarbon Process Fluids, 1 1 1 1 1 1 1 1
Chemicals
Aromatic Hydrocarbon Process Fluids, 2 2 1 1 1 2 1 1
Chemicals
Aqueous Fluids: Water, Steam, 3 2 2 1 1 1 1 1
Mineral Acids (H2
SO4
, HNO3
, HCl, etc.)
Amines, High pH Caustics NR NR NR NR NR NR NR 1
(KOH, NaOH, etc.)
Low Molecular Weight Carbonyls NR NR NR NR NR NR NR 1
(MTBE, MEK, MIBK, etc.)
1 = Excellent—Best choice of Viton type(s) for service in this class of fluid/chemical; minimal volume increase, change in
physical properties.
2 = Very Good—Good serviceability in this class of fluid/chemical; small amounts of volume increase and/or changes in
physical properties.
3 = Good—Suitable for use in this class of fluid/chemical; acceptable amounts of volume increase and/or changes in physical
properties.
NR = Not Recommended—Excessive volume increase or change in physical properties.
Family or Type of Viton Fluoroelastomer
Cure System
6
Viton®
Product Naming System
With the introduction of six new, improved
processing precompounds in 1993, a new naming
system was adopted for Viton fluoroelastomer prod-
ucts. The new system incorporates the following
information in a product name:
• Nominal Mooney Viscosity
• Family type (relative fluid resistance)
• Relative state of cure (relative level of crosslinking
agent present in curative-containing precompounds)
1st Character (Letter)
• Represents the family of Viton—A, B, or F.
• A “G” prefix, in addition to a family prefix, indicates that the polymer can be crosslinked with
the peroxide cure system.
• An “L” designation indicates that the A, B, or F type polymer provides slightly improved low
temperature flexibility characteristics versus other polymers within the same family. An “LT”
designation indicates a more significant improvement in low temperature performance criteria.
2nd Character (Number)
Represents nominal Mooney Viscosity of the product—ML 1 + 10 at 121°C (250°F).
3rd Character (Number)
Represents the relative level of curative in a precompound on a scale of 10 1 (10 is represented
by 0):
0 = High curative level (for optimum compression set)
9 2 = Intermediate, decreasing levels of curative (increased elongation at break, tear resistance)
1 = Low curative level (for optimum tear, flex resistance)
4th Character (Number)
Represents a slightly different version of a particular precompound (e.g., Viton A-402C contains a
process aid, A-401C does not).
5th Character (Letter)
• No letter suffix indicates that the product is a gum polymer only and contains no curatives (may
contain process aid).
• “C” indicates that the product is a precompound, containing accelerator and curative.
Character #:
Viton®
A-401C
Character #:
1st 3rd 5th
2nd 4th
• Whether or not the product can be crosslinked using
a peroxide cure system
• Whether or not the product is a gum polymer or a
precompound, which contains a preset, carefully
controlled amount of bisphenol crosslinking system.
Each character in the product name has a specific use,
as outlined below:
.
>
>
7
Choosing a Viton®
Product for Use
in a ParticularType of Manufacturing Process
How to Use the Viton Application Guide
The Viton product line includes a wide variety of
different families or types of fluoroelastomer prod-
ucts, which exhibit some inherent differences in their
end-use capabilities (see Tables 3 and 4). In addition,
a broad range of viscosities is offered for most types
of Viton , providing a wide degree of utility in various
manufacturing processes.
Having selected a family or given class of Viton
products for an end use, the compounder must then
choose which particular Viton product is best suited
for use in a specific manufacturing process.
The Viton Application Guide (Table 5) lists the Viton
products that are recommended for particular end-use
applications, according to the various processes that
are most commonly used in their manufacture.
The Viton Product Listing (Table 6) provides more
specific information about the various individual
Viton products. Contact your DuPont Dow Elastomers
sales or technical representative to obtain more
detailed information or data on specific Viton
products.
The Viton Application Guide (Table 5) has been
designed to facilitate choosing the type of Viton that is
best suited for meeting both the property requirements
of the intended end use and the needs of the produc-
tion method used to manufacture the finished product.
The guide is divided into five general categories
(columns) of end-use products, differentiated prima-
rily by physical form:
• Sheet form goods, such as gaskets, diaphragms, etc.
• Simple shapes, such as O-rings, V-rings, etc., which
do not typically require high levels of demolding
tear resistance, but generally require high states of
cure to obtain the best compression set possible.
• Complicated molded shapes, such as shaft seals or
valve stem seals, which require good hot tear upon
demolding because of the undercuts in the molds
used to form such parts and good adhesion to metal
inserts (obtained during the vulcanization of the
parts).
• Complicated molded shapes that do not involve
adhesion to metal inserts during vulcanization, but
require good resistance to tear during demolding.
Carburetor roll-over cages, boots, and reed valves
are examples of such parts.
• Extruded shapes, such as rod, tubing, or hose
constructions.
Each general end-use category listed is divided into
four columns, each listing Viton products within a
specific family or type of Viton fluoroelastomer—
A, B, F, and specialty grades.
The guide is further divided into the five major types
of process (rows) by which these general
end-use categories might be produced:
• Compression molding
• Transfer molding
• Injection molding
• Extrusion
• Calendering
Within the blocks formed by the “intersection” of a
given end-use category (column) and the type of
process by which the end products will be manufac-
tured (row), we have listed the grades of Viton that
we believe are appropriate choices for meeting the
physical property requirements of the finished product
and that are best suited for the chosen manufacturing
process.
The Viton products we believe will provide the
best combination of end-use physical properties,
together with the best processing characteristics for
given methods of manufacture, are listed in bold type.
Additional details of specific types of Viton can be
found in the Viton Product Listing and in product-
specific data sheets.
8
Reinforced/Unreinforced Sheet Stock Molded (Non-Bonded), Simple Shapes Molded (Bonded),
(Gaskets, Diaphragms, etc.) (O-Rings, V-Rings, etc.) (Valve Stem,
A B F Specialty A B F Specialty A B
A-331C B-201C F-605C B-70 A-401C, A-402C B-601C F-605C B-70 A-361C B-435C
A-361C B-435C GF-205NP GLT-305, -505 A-405CT B-641C GF-205NP GLT-506 A-500 B-651C
A-401C, A-402C B-601C GF-300 GLT-506 A-331C B-651C GF-300 GBLT-301 E-430 GBL-200
A-405CT B-641C F-601C GBLT-301, -601 A-601C GBL-200 F-601C GBLT-601 E-45, E-60 GBL-205LF
A-601C B-651C GF GFLT-301, -501 A-500 GBL-205LF GF GFLT-502 E-430 GBL-900
A-500 GBL-200 GFLT-502 E-430, E-60C GBL-900 ETP-500 A B-600
E-430, E-60C GBL-205LF ETP-500 E-45, E-60 B-600 ETP-900 AHV B-401
E-45, E-60 B-600 ETP-900 A, A-HV B-401 GLT B
A B-401 GLT B GFLT
B GFLT
GBL-900
A-201C, A-202C B-201C F-605C B-70 A-275C B-201C F-605C B-70 A-361C B-435C/B-135C
A-275C B-435C GF-205NP GLT-305, -505 A-201C, A-202C B-641C GF-205NP GLT-305 E-430 B-641C
A-205CT B-641C GF-300 GLT-506 A-205CT B-651C GF-300 GLT-506 E-45 GBL-200
A-331C GBL-200 GBLT-301, -601 A-331C GBL-200 GBLT-301 A-200 GBL-205LF
A-361C GBL-205LF GFLT-301 A-361C GBL-205LF GFLT-301 A-500 B-200
A-401C, A-402C B-200 GFLT-502 A-401C, A-402C B-200 GFLT-502 E-45 B-401
A-405CT ETP-500 A-200 B-600 ETP-500
A-200 A-500 B-401
A-500 E-45
E-45
A-275C B-201C F-605C GLT-305 A-275C B-201C F-605C GLT-305 A-361C B-435C/B-135C
A-201C, A-202C B-435C/B-135C GF-205NP GLT-506 A-201C, A-202C B-601C GF-205NP GLT-506 A-100 B-651C
A-205CT GBL-205LF GF-300 GBLT-301 A-205CT B-651C GF-300 GBLT-301 A-200 GBL-200
A-401C, A-402C B-651C GFLT-301 A-401C, A-402C GBL-200 GFLT-301 A-500 GBL-205LF
A-331C B-200,B-600 GFLT-501 A-331C GBL-205LF GFLT-502 B-200
A-361C GFLT-502 A-361C B-200
A-200 A-100
A-500 A-200,A-500
A-201C, A-202C B-201C F-605C B-70
A-205CT B-435C GF-205NP GLT-305, -505
A-401C, A-402C B-641C GF-300 GLT-506
A-331C, A-361C B-651C F-601C GBLT-301, -601
A-405CT GBL-200 GFLT-301, -501
A-200 GBL-205LF GFLT-502
A-500 B-200 ETP-500
B-401
B-600
A-201C, A-202C B-201C F-605C B-70
A-205CT B-435C GF-205NP GLT-305, -505
A-401C, A-402C B-601C GF-300 GLT-506
A-405CT B-641C F-601C GBLT-301, -601
E-430, E-60C B-651C GFLT-301, -501
A-331C GBL-200 GFLT-502
A-361C GBL-205LF ETP-500
E-45, E-60 B-200,B-600
A B-401
GBL-900
Viton Family
ManufacturingProcess
Application
CompressionMoldingExtrusionInjectionMoldingTransferMolding
Table 5
Viton Fluoroelastomer Application Guide*
*Recommended Viton Products in Bold Print
Calendering
9
Complicated Shapes Molded (Non-Bonded), Complicated Shapes Extruded Goods (Hose, Tubing,
Shaft Seals, etc.) (Boots, Valves, etc.) Extruded Profiles, etc.)
F Specialty A B F Specialty A B F Specialty
F-605C/GF B-70 A-331C B-435C F-605C/GF B-70
GF-205NP GLT-305, -505 A-401C/A-500 B-651C GF-205NP GLT-506
GF-300 GBLT-301, -601 A-402C/A-500 B-641C GF-300 GBLT-301, -601
F-601C/GF GFLT-301, -501 A-601C/A-200 GBL-200 F-601C/GF GFLT-502
ETP-500, -900 A-361C GBL-205LF ETP-500, -900
GLT E-430 GBL-900 GFLT
GFLT E-45, E-60 B-600 GLT
A B-401
AHV B
F-605C/GF B-70 A-275C/A-200 B-435C/B-135C F-605C/GF B-70
GF-205NP GLT-305, -505 A-331C B-651C GF-205NP GLT-305
GF-300 GLT-505 A-202C/A-200 B-641C GF-300 GLT-506
GBLT-301, -601 A-402C/A-200 GBL-200 GBLT-301
GFLT-301, -501 A-361C GBL-205LF GFLT-301
ETP-500 A-200 GBL-900 GFLT-502
A-500 B-600 ETP-500
E-430 B-401
E-45, E-60
F-605C/GF GLT-305 A-275C/A-200 B-435C/B-135C F-605C/GF GLT-305
GF-205NP GBLT-301 A-331C B-651C GF-205NP GBLT-301
GF-300 GFLT-301 A-202C/A-200 GBL-200 GF-300 GFLT-301
A-402C/A-200 GBL-205LF
A-361C B-200
A-200
A-500
A-201C, A-202C B-201C F-605C B-70
A-205CT B-435C GF-300 GLT-305, -505
A-401C, A-402C B-641C GF-205NP GLT-506
A-361C B-651C F-601C GBLT-301, -601
A-405CT B-641C GF GFLT-301, -501
A-200,A-500 GBL-200 GFLT-502
E-430, E-60C GBL-205LF ETP-500, -900
E-45, E-60 B-200,B-600 GLT
A B-401 GFLT
Table 5
Viton Fluoroelastomer Application Guide*
10
A-201C 20 1.81 66.0 15
A-202C 20 1.81 66.0 15
A-205CT 20 1.81 66.0 16
A-275C 20 1.81 66.0 17
A-331C 30 1.81 66.0 20
A-361C 30 1.81 66.0 20
A-401C 40 1.81 66.0 15 –17 +75 to 105%
A-402C 40 1.81 66.0 15
A-405CT 40 1.81 66.0 16
A-601C 60 1.81 66.0 12
E-430 45* 1.81 66.0 30
E-60C 60* 1.81 66.0 25
A 65* 1.82 66.0 30
A-100 10 1.82 66.0 15
A-200 20 1.82 66.0 15
A-500 50 1.82 66.0 15 –17 +75 to 105%
A-HV 160 1.82 66.0 15
E-45 50* 1.82 66.0 25
E-60 65* 1.82 66.0 20
B-135C 10 1.85 68.5 25
B-201C 20 1.85 68.5 25
B-435C 40 1.85 68.5 25
B-601C 60 1.85 68.5 20 –13 +35 to 45%
B-641C 60 1.85 68.5 30
B-651C 60 1.85 68.5 30
GBL-200 20 1.85 67.0 40 –15 +40 to 50%
GBL-205LF 20 1.86 67.0 40 –15 +40 to 50%
GBL-900 90 1.85 67.0 35 –15 +40 to 50%
B-200 20 1.86 68.5 25 –13 +35 to 45%
B-401 40 1.86 68.5 25 –13 +35 to 45%
B-600 60 1.86 68.5 20 –13 +35 to 45%
B 75 1.86 68.5 40 –13 +35 to 45%
*ML 1 + 10 measured at 100°C
**Nominal physical properties typical of those that can be expected of vulcanizates based on the specific type of Viton noted, in a 70A hardness, MT carbon black-filled
formulation.
A-Types: Curative-Containing Precompounds
B-Types: Curative-Containing Precompounds
B-Types: Gum Polymers
Polymer Properties Nominal Physical Properties**
Nominal Polymer Temperature Volume
Viton Viscosity, Fluorine Compression of Retraction Increase,
Product ML 1 + 10 Specific Content, Set, % (TR-10) After 7 days/
Grade at 121°C* Gravity % 70 hr/200°C °C MeOH/23°C
Table 6
Viton A-, B-Type Fluoroelastomer Product Listing
A-Types: Gum Polymers
11
Fast cure rate, excellent injection molding rheology, mold release FDA-compliant***: injection-molding O-rings, gaskets; extruded shapes
A-201C plus process aid; faster cure rate, slightly higher mold shrinkage Injection-molding O-rings, extruded shapes
Improved rheology/processing version of A-201C, containing Viton “tracer” Injection transfer molding O-rings, gaskets; extruded shapes
Optimized for injection molding/flash strength/mold release Injection transfer molding O-rings, gaskets
Excellent mold flow, high elongation/tear resistance Compression injection molding of complex shapes, requiring maximum hot tear
Excellent mold flow, tear resistance, bonding to metal inserts Compression injection molding of complex shapes, bonded metal inserts
Excellent rheology at high shear rates, excellent resistance to compression set FDA-compliant***: compression, transfer, or injection molding of O-rings
Viton A-401C plus process aid; faster cure rate, slightly higher mold shrinkage Compression, transfer, or injection molding of O-rings, gaskets
Improved rheology/processing version of A-401C, containing Viton “tracer” Compression, transfer, or injection molding of O-rings, gaskets
High viscosity, high state of cure; optimum resistance to compression set FDA-compliant***: compression molding of O-rings, simple shapes
Intermediate state of cure, very good milling characteristics Compression molding of general molded goods
High state of cure, very good milling characteristics Compression molding of O-rings, calendered sheet
Intermediate viscosity: good general-purpose dipolymer Coatings, calendered sheet products, general molded goods
Ultra-low viscosity: excellent polymer rheology Coatings, viscosity modifier for higher viscosity types
Low viscosity: excellent polymer rheology FDA-compliant***, cured w. VC-50: injection molding applications
Intermediate viscosity: excellent polymer rheology FDA-compliant***, cured w. VC-50: compression, transfer, injection molding
Ultra-high viscosity: excellent physical properties FDA-compliant***, cured w. VC-50: compression molding, high strength vulcanizates
Very good milling, calendering characteristics Calendered sheet, general-purpose compression molding
Very good milling, calendering characteristics Calendered sheet, general-purpose compression molding
Very low viscosity incorporated cure B-type, like B-435C Injection-molding, viscosity modifier for other B-types
Excellent extrudability: low die swell, fast rates, smooth surface Injection-molding O-rings, extruded fuel hose veneer
Improved processing/mold release/bonding versus B-641C, B-651C Injection compression molding of metal-bonded parts
Excellent balance of resistance to compression set/fluids FDA-compliant***: compression injection molding of O-rings, simple shapes
Excellent balance of calenderability, physical properties, resistance to acid Calendered sheet, flue duct expansion joints
Excellent mold flow, very good tear resistance, bonding to metal inserts Compression injection molding of complex shapes, bonded metal inserts
Excellent resistance to automotive lubricating oils, aqueous fluids Transfer compression molding auto lubricating oil, coolant system seals
Excellent resistance to aqueous media/acids Transfer compression molding chemical process industry seals, gaskets
Excellent resistance to automotive lubricating oils, aqueous fluids Compression molding automotive lubricating oil, coolant system seals
Excellent extrudability; lower MeOH permeability than A-types FDA-compliant***: high shear extrusion applications—fuel hose veneer, coatings
Intermediate viscosity, very good extrudability, superior fluids resistance Extruded hose, tubing; calendered sheet
Intermediate viscosity, excellent polymer rheology, superior fluids resistance FDA-compliant***: compression, transfer, and injection molding
High viscosity, superior fluids resistance, high green strength Cured with VC-20/VC-30, compression molded oil seals, general molded goods
***Cure-containing precompounds, and polymers + VC-50 (at levels less than or equal to 2.50 phr rubber) have been determined to be in compliance with FDA 21 CFR-177.2600—Rubber
Articles for Repeated Food Contact. See Viton Technical Bulletin VT.150.2 (R3) for additional details.
Viton Fluoroelastomer Viton Fluoroelastomer Product
Product Description Suggested Uses/Applications
Table 6
Viton A-, B-Type Fluoroelastomer Product Listing
>
>
>
>
>
>
>
>
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>
12
F-601C 60 1.90 69.5 45 –7 +5 to 10%
F-605C 60 1.90 69.5 30 –8 +5 to 10%
GF 60 1.91 69.5 45 –6 +5 to 10%
GF-205NP 20 1.89 69.0 30 –10 +10 to 20%
GF-300 30 1.90 69.5 40 –6 +5 to 10%
B-70 70* 1.77 66.0 30 –19 +75 to 105%
GLT-305 20 1.78 64.0 30 –30 +75 to 105%
GLT-505 50 1.78 64.0 30 –30 +75 to 105%
GLT-506 50 1.78 64.0 35 –30 +75 to 105%
GLT 90 1.78 64.0 30 –30 +75 to 105%
GBLT-301 30 1.80 65.0 40 –26 +65 to 90%
GBLT-601 60 1.80 65.0 35 –26 +65 to 90%
GFLT-301 30 1.86 66.5 40 –24 +5 to 10%
GFLT-501 50 1.86 66.5 40 –24 +5 to 10%
GFLT-502 50 1.86 66.5 45 –24 +5 to 10%
GFLT 75 1.89 66.5 35 –24 +5 to 10%
ETP-500 50 1.82 67.0 50 –11 +10 to 15%
ETP-900 90 1.82 67.0 45 –11 +10 to 15%
*ML 1 + 10 at 100°C
**Nominal physical properties typical of those that can be expected of vulcanizates based on the specific type of Viton noted, in a 70A hardness, MT carbon black-filled
formulation.
F-Types: Curative-Containing Precompounds
F-Types: Gum Polymers
Polymer Properties Nominal Physical Properties**
Nominal Polymer Temperature Volume
Viton Viscosity, Fluorine Compression of Retraction Increase,
Product ML 1 + 10 Specific Content, Set, % (TR-10) After 7 days/
Grade at 121°C* Gravity % 70 hr/200°C °C MeOH/23°C
Table 7
Viton F-, Specialty Type Fluoroelastomer Product Listing
Low-Temperature Grades of Viton Polymer
B-70 Types
GLT Types
GBLT Types
GFLT Types
Extreme Grades of Viton
13
Highest fluids resistance, excellent mold release characteristics Compression molded goods requiring the best resistance to hydrocarbon fluids
Improved polymer base versus F-601C—improved rheology, compression set FDA-compliant***: compression molded goods requiring best fluids resistance
Superior resistance to broad range of fluids and chemicals, including MeOH Compression molded goods requiring best fluids resistance
Good physical properties without oven postcure Transfer, compression molded goods requiring excellent fluid resistance
Excellent mold release, lower viscosity version of GF Injection, transfer, or compression molded goods requiring best fluids resistance
Slightly improved low-temperature flexibility versus A-types of Viton General molded goods, where A-types are marginal in low-temperature flexibility
30 Mooney GLT: best FKM low-temperature flexibility, improved mold release Injection transfer molded automotive fuel, chemical, petroleum industry seals
50 Mooney GLT: best FKM low-temperature flexibility, improved mold release Bonded transfer compression molded automotive fuel, chemical, petroleum industry seals
Best mold release of GLT types; A-type fluids resistance Transfer compression molded automotive fuel, chemical, petroleum industry seals
Excellent low-temperature flexibility; fluids resistance similar to A-types Compression molded auto fuel injectors; chemical, petroleum industry valves, gaskets
Low-temperature flexibility/fluid resistance intermediate between GLT/GFLT types Fuel systems parts: resistance to low oxygenates, low-temperature flexibility
Low-temperature flexibility/fluid resistance intermediate between GLT/GFLT types Fuel systems parts: resistance to low oxygenates, low-temperature flexibility
30 ML GFLT: best combination of low-temperature flexibility/fluids resistance Bonded fuel systems parts: resistance to oxygenates, low-temperature flexibility
50 ML GFLT: best combination of low-temperature flexibility/fluids resistance Bonded fuel systems parts: resistance to oxygenates, low-temperature flexibility
Excellent processibility: best mold release of GFLT types Non-bonded fuel systems parts: resistance to oxygenates, low-temperature flexibility
Excellent low-temperature flexibility; resistance to fluids similar to F-types Bonded fuel systems parts: resistance to oxygenates, low-temperature flexibility
Transfer compression molded seals, gaskets
Compression molded seals, gaskets
***Cure-containing precompounds, and polymers + VC-50 (at levels less than or equal to 2.50 phr rubber) have been determined to be in compliance with FDA 21 CFR-177.2600—Rubber
Articles for Repeated Food Contact. See Viton Technical Bulletin VT.150.2 (R3) for additional details.
Viton Fluoroelastomer Viton Fluoroelastomer Product
Product Description Suggested Uses/Applications
Table 7
Viton F-, Specialty Type Fluoroelastomer Product Listing
>
>
>
>
14
Applications
Automotive
Today, parts of Viton®
fluoroelastomer are widely
used in the automotive industry because of their
outstanding heat and fluid resistance. They are used
in the following areas:
Powertrain Systems
• Crankshaft seals
• Valve stem seals
• Transmission seals
Fuel Systems
• Veneered fuel hose
• In-tank fuel hose and tubing
• Pump seals
• Diaphragms
• Injector O-rings
• Accelerator pump cups
• Filter caps and filter seals
• Carburetor needle tips
Appliances
The heat and fluid resistance of Viton fluoroelas-
tomer, coupled with its good mechanical strength,
have made it a natural choice for many appliance
parts. Seals and gaskets of Viton have literally made
current appliance designs possible. Here are some
typical success stories:
• In one commercial automatic drycleaning machine,
no less than 107 components are made of Viton:
door seals, sleeve-type duct couplings, shaft seals,
O-rings, and various static gaskets. They perform
in an atmosphere of perchloroethylene fumes at
temperatures up to 88°C (190°F), conditions that
would quickly ruin other elastomers.
• A fluid-activated diaphragm-type thermostat for gas
or electric ranges owes its success to the designer’s
choice of Viton for the actuator element. Viton got
the job because it adheres well to brass, is virtually
impermeable to and is not swelled or deteriorated
by the fluids used, can withstand operating tempera-
tures of 149 to 204°C (300 to 400°F), and has the
mechanical strength to resist repeated flexing.
Chemical Industry
Viton fluoroelastomer is very close to being a univer-
sal seal for chemical process equipment. It also serves
the chemical industry in many other ways, as shown
by the following summary:
• In a pumping station that handles more than 80
different solvents, oils, and chemicals, seals of
Viton are used in the piping’s swivel and telescop-
ing joints. When these joints were inspected after
two years’ service, they were found to be as good
as new.
• Valves lined with Viton eliminate heat and corrosion
worries in many plants.
• Proportioning pumps that handle highly reactive
chemicals are equipped with diaphragms of Viton.
• Hose made of Viton is in daily use transferring
solvents and reactive petrochemicals to and from
processing and distribution facilities. There are
installations on ocean tankers as well as on highway
trailers.
• Processing rolls for hot or corrosive service are
covered with Viton.
• Flange gaskets for glass-bodied valves in a paper
bleaching plant are of Viton.
• Cellular Viton replaced caulking on a process
equipment enclosure, previously plagued with hot
solvent leaks, and saved $4,000 per year in mainte-
nance costs.
• Aerosol-propelled solvent solutions of Viton are
sprayed on chemical process equipment as multi-
purpose maintenance coatings.
Industrial Use
Cutting across all industry lines are a range of applica-
tions where the good mechanical properties of Viton
fluoroelastomer have permitted it to replace conven-
tional elastomers. To cite a few:
• Stable-dimensioned O-rings in the meters of auto-
matic gasoline blending pumps
• High vacuum seals for the world’s most powerful
proton accelerator
• Heat- and corrosion-resistant expansion joints for a
utility company’s stack gas exhaust ducts
15
• Tubing and seals for a variety of top-quality indus-
trial instruments
• Compression pads for heavy-duty vibration mounts
used for portable missile ground control apparatus
• Conveyor rolls for a solvent cleaning machine
• Packing rings for hydraulic activators on steel mill
ladles
• Clamp cushions for parts dipped in 285°C (545°F)
solder
• Jacketing for steel mill signal cable
• Deflector rolls on high-speed tinplating lines
• Precision-molded balls for check valves in oil
or chemical service
• O-ring seals for test equipment in an automotive
manufacturer’s experimental lab
Others
• Extruded sponge over fluid transfer lines
• Brake damper coatings
• Coupling seals
• O-rings
• Diaphragms
• Gaskets
Aerospace
Reliability of materials under extreme exposure
conditions is a prime requisite in this field. Aircraft
designers report that O-rings of Viton®
fluoroelas-
tomer have a usable thermal range of –54 to 316°C
(–65 to 600°F). Viton exhibits “long and consistent
life,” even at the upper end of this range. Higher
temperatures can be tolerated for short periods. Viton
also resists the effects of thermal cycling, encountered
in rapid ascent to and descent from the stratosphere.
Other desirable characteristics of Viton that are
pertinent to aerospace applications are its excellent
abrasion resistance and its ability to seal against
“hard” vacuum, as low as 10–9 mmHg (133 nPa),
absolute.
The high-performance properties of Viton have been
well demonstrated in these typical aircraft and missile
components:
• O-rings
• Manifold gaskets
• Coated fabric covers for jet engine exhausts
between flights
• Firewall seals
• Abrasion-resistant solution coating over braid-
sheathed ignition cable
• Clips for jet engine wiring harnesses
• Tire valve stem seals
• Syphon hose for hot engine lubricants
Fluid Power
Designers and engineers are discovering that seals of
Viton fluoroelastomer work better and last longer in
more fluid power applications than any other rubber.
Viton seals effectively up to 204°C (400°F) and is
unaffected by most hydraulic fluids, including the
fire-resistant types. Seals of Viton can also cut mainte-
nance costs under more moderate service conditions
(below 121°C [250°F]) by providing longer, uninter-
rupted seal reliability.
Following are some of the applications in which seals
of Viton can reduce fluid loss and minimize down-
time:
• Actuators are the hydraulic components most likely
to develop small, steady leaks when rubber seals
wear and lose resilience, which can be extremely
expensive. In a working year, day-to-day leakage
from the average hydraulic system wastes enough
fluid to completely fill the system more than four
times. Viton prevents or reduces leakage by main-
taining its toughness and resilience longer than other
normal rubber seal materials under normal fluid
power conditions.
• In pumps, poor sealing performance increases
operating costs by wasting power. When internal
seals lose resilience and allow more slippage than
the pump is designed for, power is wasted. When
seals swell and drag, power is wasted. Seals of
Viton keep their resilience and don’t swell, thus
preventing power waste and helping hold down
operating costs.
16
Safety and Handling
When the recommended handling precautions are
followed, Viton®
fluoroelastomers present no known
health hazards. As with many polymers, minute
quantities of potentially irritating or harmful gases
may diffuse from uncured Viton even at room tem-
perature. Therefore, all containers should be opened
and used only in well-ventilated areas. In case of eye
contact, immediately flush the eyes for at least 15 min
with water. Always wash contacted skin with soap and
water after handling Viton.
Potential hazards, including the evolution of toxic
vapors, may arise during compounding, processing,
and curing of the raw polymers into finished products
or under high-temperature service conditions. There-
fore, before handling or processing Viton, make
sure that you read and follow the recommendations
in the DuPont Dow Elastomers bulletin VT-100.1,
“Handling Precautions for Viton®
and Related
Chemicals.”
Compounding ingredients and solvents that are used
with Viton to prepare finished products may present
hazards in handling and use. Before proceeding with
any compounding or processing work, consult and
follow label directions and handling precautions from
suppliers of all ingredients.
17
For more information on Viton®
(800) 853-5515 (U.S. & Canada)
or other elastomers: (302) 792-4000
www.dupont-dow.com
The information set forth herein is furnished free of charge and is based on technical data that DuPont Dow Elastomers believes to be reliable. It is intended for use by persons having
technical skill, at their own discretion and risk. The handling precaution information contained herein is given with the understanding that those using it will satisfy themselves that their
particular conditions of use present no health or safety hazards. Because conditions of product use and disposal are outside our control, we make no warranties, express or implied, and
assume no liability in connection with any use of this information. As with any material, evaluation of any compound under end-use conditions prior to specification is essential. Nothing
herein is to be taken as a license to operate under or a recommendation to infringe on any patents.
CAUTION: Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with your DuPont Dow Elastomers
customer service representative and read Medical Caution Statement, H-69237.
Viton® is a registered trademark of DuPont Dow Elastomers.
Copyright © 1998 DuPont Dow Elastomers.
All Rights Reserved.
Global Headquarters
DuPont Dow Elastomers L.L.C.
300 Bellevue Parkway, Suite 300
Wilmington, DE 19809 USA
Tel. (302) 792-4000
Fax. (302) 892-7390
European Regional
Headquarters
DuPont Dow Elastomers S.A.
2, chemin du Pavillon
CH-1218 Le Grand-Saconnex
Geneva, Switzerland
Tel. 41-22-717-4000
Fax. 41-22-717-4001
Asia Pacific Regional
Headquarters
DuPont Dow Elastomers Pte Ltd.
1 Maritime Square #10-54
World Trade Centre
Singapore 099253
Tel. +65-275-9383
Fax. +65-275-9395
South & Central America
Regional Headquarters
DuPont Dow Elastomers Ltda.
Rua Henrique Monteiro, 90
5: andar – Pinheiros
05423-912
São Paulo – SP
Brazil
Tel. +55-11-816-0256
Fax. +55-11-814-6845
Viton Business Center
DuPont Dow Elastomers L.L.C.
P.O. Box 306
Elkton, MD 21922-0306
(9/98) 301794A Printed in U.S.A.
[Replaces: H-68134-02]
Reorder No.: H-68134-03

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Viton selection-guide

  • 1. Technical Information ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Selection Guide Introduction Viton fluoroelastomer was introduced in 1957 to meet the needs in the aerospace industry for a high- performance sealing elastomer. Since then, the use of Viton fluoroelastomer has spread quickly to many other industries, especially in the automotive, fluid power, appliance, and chemical industries. With 40 years of field-proven performance, Viton fluoro- elastomer has developed a reputation for its out- standing performance in very hot and extremely corrosive environments. Valuable Properties of Viton Fluoroelastomer Vulcanizates based on Viton fluoroelastomers provide an exceptional balance of physical property character- istics, including the following features: • Resistance to temperature extremes: Heat—Viton withstands high temperature and simultaneously retains its good mechanical proper- ties better than most other elastomers. Oil and chemical resistance also are relatively unaffected by elevated temperatures. Compounds of Viton remain usefully elastic indefinitely when exposed to laboratory air oven aging up to 204°C (400°F) or to intermittent test exposures up to 260°C (500°F). High temperature service limits are generally considered to be: 3,000 hr at 232°C (450°F) 1,000 hr at 260°C (500°F) 240 hr at 288°C (550°F) 48 hr at 316°C (600°F) Cold—Viton is generally serviceable in dynamic applications down to –18 to –23°C (0 to –10°F), although special formulations permit its use in static applications down to –54°C (–65°F). Also, Viton has proven to be satisfactory for static seals used under conditions approaching absolute zero. • Resistance to degradation by a greater variety of fluids and chemicals than any nonfluorinated elastomer, providing the best proven fluid resistance of any commercial rubber. Excellent resistance to oils, fuels, lubricants, and most mineral acids. • Extremely low permeability to a broad range of substances, including particularly good perfor- mance in oxygenated automotive fuels. • Resistance to aliphatic, aromatic hydrocarbons that are solvents for other rubbers. • Exceptionally good resistance to compression set, even at high temperatures. • Exceptionally good resistance to atmospheric oxidation, sun, and weather. Excellent resistance to fungus and mold. • Good electrical properties in low voltage, low frequency applications. • Low burning characteristics; inherently more resistant to burning than other, non-fluorinated hydrocarbon rubbers. The Various Families and Types of Viton Fluoroelastomer There are three major families of standard Viton fluoroelastomer: A, B, and F. The Viton A types are comprised of vinylidene fluoride (VF2) and hexafluoropropylene (HFP). The B and F types are made with vinylidene fluoride (VF2), hexafluoro- propylene (HFP), and tetrafluoroethylene (TFE). Viton fluoroelastomer products are designated as A, B, or F types according to their relative resistance to attack by fluids and chemicals. The differences in fluid resistance that exist among these families are the result of different levels of fluorine in the polymer, which is determined by the types and relative amounts of monomers that comprise the polymer. In general, the standard types of Viton exhibit out- standing resistance to attack by a wide variety of fluids, including mineral acids and aliphatic and
  • 2. 2 aromatic hydrocarbons. The higher the fluorine content of the polymer, the less will be the effect, as measured by volume increase, for example. The most significant differences between standard types of Viton®, in terms of resistance to volume change or retention of physical properties, are noted in low molecular weight, oxygenated solvents (such as methanol and methyl t-butyl ether). As mentioned above, the fluid resistance of Viton polymers improves with increasing levels of fluorine. This is shown in Table 1, below (note the volume increase after aging in methanol at 23°C [73°F]). As the fluorine content increases, however, the low temperature flexibility of the polymer decreases, and a compromise must be made between the fluid resis- tance and low temperature flexibility of the final vulcanizate. For those applications that require the best perfor- mance in both fluid resistance and low temperature flexibility, a number of specialty types of Viton were developed that contain a fluorinated vinyl ether monomer. Polymers that contain this monomer exhibit significantly improved low temperature flexibility, compared to standard types of fluoroelastomer. Viton GLT, introduced in 1976, was the first commer- cial fluoroelastomer to use this fluorinated vinyl ether monomer. This polymer provides the same excellent resistance to heat and fluids that is typical of the A types of Viton fluoroelastomer. Viton GFLT, like Viton GLT, exhibits significantly improved low temperature flex characteristics compared to standard types of fluoroelastomer, but in addition, provides the same superior resistance to fluids that is typical of the F types of Viton fluoroelastomer as well. Extreme Types of Viton Fluoroelastomers that contain vinylideneflouride (VF2) are subject to attack by high pH materials, including caustics and amines. In addition, standard fluoroelastomers are not resistant to low molecular weight carbonyl compounds, such as methylethyl ketone, acetone, or methyl tertiarybutyl ether. Viton Extreme™, ETP-500 and ETP-900, commer- cialized in 1998, are fluoroelastomers made with ethylene, tetrafluoroethylene (TFE), and perfluoromethylvinyl ether (PMVE). This unique combination of monomers provides outstanding resistance to fluids. The ETP types of Viton exhibit the same excellent resistance to acids and hydrocar- bons typical of standard types of Viton. Unlike conventional fluoroelastomers, however, ETP types of Viton also provide excellent resistance to low molecu- lar weight esters, ketones, and aldehydes. In addition, these unique polymers are inherently resistant to attack by base, and thus provide excellent resistance to volume swell and property loss in highly caustic solutions and amines. Additional information regarding performance differ- ences between the various families and types of Viton fluoroelastomer is presented in Tables 3–6 to assist in selecting the particular grade of Viton that is best suited for both a given end-use application and for a specific manufacturing process. Table 1 Polymer Fluorine Content versus Fluid Resistance and Low Temperature Flexibility Standard Types Specialty Types A B F B70 GLT GFLT ETP Nominal Polymer Fluorine Content, wt% 66 68 70 66 64 67 67 Percent Volume Change in Fuel C, 168 hr at 23°C (73°F)* 4 3 2 5 5 2 4 Percent Volume Change in Methanol, 168 hr at 23°C (73°F)* 90 40 5 90 90 5 5 Percent Volume Change in Methylethyl Ketone, 168 hr at 23°C (73°F)* >200 >200 >200 >200 >200 >200 19 Percent Volume Change in 30% Potassium Hydroxide, (Samples too swollen and degraded to test) 14 168 hr at 70°C (158°F)* Low Temperature Flexibility, TR-10, °C* –17 –13 –6 –19 –30 –24 –12 *Nominal values, based on results typical of those obtained from testing a standard, 30 phr MT (N990) carbon black-filled, 75 durometer vulcanizate.
  • 3. 3 Curing Systems for Viton Fluoroelastomer In addition to inherent differences between the various types and families of Viton fluoroelastomer, a number of compounding variables have major effects on the physical property characteristics of the final vulca- nizates. One very important variable is the crosslinking or curing system that is used to vulcanize the elastomer. Diamine curatives were introduced in 1957 (DIAK-1) for crosslinking Viton A. While these diamine curatives are relatively slow curing, and do not provide the best possible resistance to compression set, they do offer unique advantages, such as excellent adhesion to metal inserts and high hot tensile strength. Most fluoroelastomers currently are crosslinked with Bisphenol AF, a curative first introduced in 1970, in the first commercial curative-containing precompound, Viton E-60C. Compounds of Viton that use this cura- tive exhibit fast rates of cure and excellent scorch safety and resistance to compression set. In 1987, an improved bisphenol curative was intro- duced, which was made available in several different precompounds: Viton A-201C, A-202C, A-401C, and A-402C. The modified system provides faster cure rates, improved mold release, and slightly better resistance to compression set, compared to the original bisphenol cure system used in Viton E-60C and E-430. Additional precompounds of Viton, incorporat- ing this modified curative, were introduced in 1993, including Viton A-331C, A-361C, B-201C, B-601C, and B-651C. A brief description of all these products can be found in Table 6. In 1976, efficient peroxide curing of fluoroelastomers was made possible for the first time with the introduc- tion of Viton GLT. The peroxide cure system provides fast cure rates and excellent physical properties in polymers such as GLT and GFLT, which cannot be readily cured with either diamine or bisphenol crosslinking systems. In the case of polymers such as Viton GF, GBL-200, and GBL-900, the peroxide cure has been shown to provide enhanced resistance to aggressive automotive lubricating oils and steam and acids. Vulcanizates of Viton polymer cured with peroxide do not generally show any significant difference in resistance to other fluids and chemicals, compared to the same polymer cured with bisphenol. A comparison of the various processing and physical property characteristics of compounds using the different cure systems is shown in Table 2. Table 2 A Comparison of Cure Systems Used in Crosslinking Viton Type of Cure System Property, Processing Characteristic Diamine Bisphenol Peroxide* Processing Safety (Scorch) P–F E E Fast Cure Rate P–F E E Mold Release/Mold Fouling P G–E F–G Adhesion to Metal Inserts E G G Compression Set Resistance P E G Steam, Water, Acid Resistance F G E Flex Fatigue Resistance G G G Rating: E = Excellent G = Good F = Fair P = Poor *Luperco 101-XL (trademark of Pennwalt Corporation) and Varox Powder (trademark of R. T. Vanderbilt Co., Inc.) are commonly used.
  • 4. 4 Inherent Physical Property Differences Between Types/Families of Viton Products The physical properties of vulcanizates based on Viton fluoroelastomers are determined to a large extent by the type and amount of the filler(s) and curative(s) used in the formulation, and by the tem- perature and duration of the curing cycle used in their manufacture. In terms of resistance to compression set, low tem- perature flexibility, and resistance to certain classes of fluids, however, some inherent differences exist between the various types, or families of Viton polymers. They are the natural result of the differ- ences in types and relative amounts of monomers that are used in the manufacture of the many various grades of Viton polymers. The differences in physical property characteristics which exist between various types and families of Selecting a SpecificType of Viton® Fluoroelastomer Viton fluoroelastomer products are outlined in very general terms in Table 3, below. As an example, resistance to compression set is an important property for seals in general, and, if this property was considered to be the most important feature for a particular part, then one of the A-types of Viton might be the best choice for the job. However, if resistance to the widest possible range of fluids is a more important consideration than compression set, only, then F-type Viton polymers might well be a better choice for that particular end-use application. Further, if both fluid resistance and low temperature flexibility are equally important requirements for maximizing the end-use suitability of a given part, then products in the GFLT family of Viton polymers would represent the best overall choice of products. Table 3 Physical Property Differences Between Types/Families of Viton Products Family or Type of Viton Resistance to General Fluids/ Low Temperature Fluoroelastomer Compression Set Chemical Resistance* Flexibility** A 1 3 2 B 2 2 2 F 2 1 3 GB, GBL 2 2 2 GF 3 1 3 GLT 2 3 1 GFLT 2 1 1 ETP 3 1 2 1 = Excellent—Best performance capability of all types 2 = Very Good 3 = Good—Sufficient for all typical fluoroelastomer applications * See Table 4 for a more detailed guide to choosing the best type of Viton fluoroelastomer, relative to specific classes of fluids and chemicals. ** Flexibility, as measured by Temperature of Retraction (TR-10), Gehman Torsional Modulus, Glass Transition (Tg), or Clash-Berg Temperature. Brittle-Point tests are a measure of impact resistance only and do not correlate at all with the low temperature sealing capability of a vulcanizate.
  • 5. 5 Differences in Fluid Resistance Between Types/Families of Viton Products some other aspect, it is important to consider the requirements of the part to be manufactured, in terms of both its physical property requirements and its fluid or chemical resistance needs. Using Tables 3 and 4, the compounder can select the best type or family of Viton product for a given end- use application, based on the best combination of physical property and fluid resistance characteristics. Selecting a SpecificType of Viton® Fluoroelastomer (continued) As in the case of physical properties, different polymer compositions will result in inherent differences with regard to fluid resistance. Table 4 outlines the differences that exist between types and families of Viton products, in terms of their resistance to various classes of fluids and chemicals. In as much as certain types or families of Viton products may exhibit performance that is superior to other types in one regard, but not quite as good in Table 4 Differences in Fluid Resistance Between Families or Types of Viton Fluoroelastomer A B F GB GF GLT GFLT ETP Bisphenol Peroxide Hydrocarbon Automotive, Aviation Fuels 1 1 1 1 1 1 1 1 Oxygenated Automotive Fuels (containing MeOH, EtOH, MTBE, etc.) NR 2 1 2 1 NR 1 1 Reciprocating Engine Lubricating Oils (SE-SF Grades) 2 1 1 1 1 1 1 1 Reciprocating Engine Lubricating Oils (SG-SH Grades) 3 2 2 1 1 1 1 1 Aliphatic Hydrocarbon Process Fluids, 1 1 1 1 1 1 1 1 Chemicals Aromatic Hydrocarbon Process Fluids, 2 2 1 1 1 2 1 1 Chemicals Aqueous Fluids: Water, Steam, 3 2 2 1 1 1 1 1 Mineral Acids (H2 SO4 , HNO3 , HCl, etc.) Amines, High pH Caustics NR NR NR NR NR NR NR 1 (KOH, NaOH, etc.) Low Molecular Weight Carbonyls NR NR NR NR NR NR NR 1 (MTBE, MEK, MIBK, etc.) 1 = Excellent—Best choice of Viton type(s) for service in this class of fluid/chemical; minimal volume increase, change in physical properties. 2 = Very Good—Good serviceability in this class of fluid/chemical; small amounts of volume increase and/or changes in physical properties. 3 = Good—Suitable for use in this class of fluid/chemical; acceptable amounts of volume increase and/or changes in physical properties. NR = Not Recommended—Excessive volume increase or change in physical properties. Family or Type of Viton Fluoroelastomer Cure System
  • 6. 6 Viton® Product Naming System With the introduction of six new, improved processing precompounds in 1993, a new naming system was adopted for Viton fluoroelastomer prod- ucts. The new system incorporates the following information in a product name: • Nominal Mooney Viscosity • Family type (relative fluid resistance) • Relative state of cure (relative level of crosslinking agent present in curative-containing precompounds) 1st Character (Letter) • Represents the family of Viton—A, B, or F. • A “G” prefix, in addition to a family prefix, indicates that the polymer can be crosslinked with the peroxide cure system. • An “L” designation indicates that the A, B, or F type polymer provides slightly improved low temperature flexibility characteristics versus other polymers within the same family. An “LT” designation indicates a more significant improvement in low temperature performance criteria. 2nd Character (Number) Represents nominal Mooney Viscosity of the product—ML 1 + 10 at 121°C (250°F). 3rd Character (Number) Represents the relative level of curative in a precompound on a scale of 10 1 (10 is represented by 0): 0 = High curative level (for optimum compression set) 9 2 = Intermediate, decreasing levels of curative (increased elongation at break, tear resistance) 1 = Low curative level (for optimum tear, flex resistance) 4th Character (Number) Represents a slightly different version of a particular precompound (e.g., Viton A-402C contains a process aid, A-401C does not). 5th Character (Letter) • No letter suffix indicates that the product is a gum polymer only and contains no curatives (may contain process aid). • “C” indicates that the product is a precompound, containing accelerator and curative. Character #: Viton® A-401C Character #: 1st 3rd 5th 2nd 4th • Whether or not the product can be crosslinked using a peroxide cure system • Whether or not the product is a gum polymer or a precompound, which contains a preset, carefully controlled amount of bisphenol crosslinking system. Each character in the product name has a specific use, as outlined below: . > >
  • 7. 7 Choosing a Viton® Product for Use in a ParticularType of Manufacturing Process How to Use the Viton Application Guide The Viton product line includes a wide variety of different families or types of fluoroelastomer prod- ucts, which exhibit some inherent differences in their end-use capabilities (see Tables 3 and 4). In addition, a broad range of viscosities is offered for most types of Viton , providing a wide degree of utility in various manufacturing processes. Having selected a family or given class of Viton products for an end use, the compounder must then choose which particular Viton product is best suited for use in a specific manufacturing process. The Viton Application Guide (Table 5) lists the Viton products that are recommended for particular end-use applications, according to the various processes that are most commonly used in their manufacture. The Viton Product Listing (Table 6) provides more specific information about the various individual Viton products. Contact your DuPont Dow Elastomers sales or technical representative to obtain more detailed information or data on specific Viton products. The Viton Application Guide (Table 5) has been designed to facilitate choosing the type of Viton that is best suited for meeting both the property requirements of the intended end use and the needs of the produc- tion method used to manufacture the finished product. The guide is divided into five general categories (columns) of end-use products, differentiated prima- rily by physical form: • Sheet form goods, such as gaskets, diaphragms, etc. • Simple shapes, such as O-rings, V-rings, etc., which do not typically require high levels of demolding tear resistance, but generally require high states of cure to obtain the best compression set possible. • Complicated molded shapes, such as shaft seals or valve stem seals, which require good hot tear upon demolding because of the undercuts in the molds used to form such parts and good adhesion to metal inserts (obtained during the vulcanization of the parts). • Complicated molded shapes that do not involve adhesion to metal inserts during vulcanization, but require good resistance to tear during demolding. Carburetor roll-over cages, boots, and reed valves are examples of such parts. • Extruded shapes, such as rod, tubing, or hose constructions. Each general end-use category listed is divided into four columns, each listing Viton products within a specific family or type of Viton fluoroelastomer— A, B, F, and specialty grades. The guide is further divided into the five major types of process (rows) by which these general end-use categories might be produced: • Compression molding • Transfer molding • Injection molding • Extrusion • Calendering Within the blocks formed by the “intersection” of a given end-use category (column) and the type of process by which the end products will be manufac- tured (row), we have listed the grades of Viton that we believe are appropriate choices for meeting the physical property requirements of the finished product and that are best suited for the chosen manufacturing process. The Viton products we believe will provide the best combination of end-use physical properties, together with the best processing characteristics for given methods of manufacture, are listed in bold type. Additional details of specific types of Viton can be found in the Viton Product Listing and in product- specific data sheets.
  • 8. 8 Reinforced/Unreinforced Sheet Stock Molded (Non-Bonded), Simple Shapes Molded (Bonded), (Gaskets, Diaphragms, etc.) (O-Rings, V-Rings, etc.) (Valve Stem, A B F Specialty A B F Specialty A B A-331C B-201C F-605C B-70 A-401C, A-402C B-601C F-605C B-70 A-361C B-435C A-361C B-435C GF-205NP GLT-305, -505 A-405CT B-641C GF-205NP GLT-506 A-500 B-651C A-401C, A-402C B-601C GF-300 GLT-506 A-331C B-651C GF-300 GBLT-301 E-430 GBL-200 A-405CT B-641C F-601C GBLT-301, -601 A-601C GBL-200 F-601C GBLT-601 E-45, E-60 GBL-205LF A-601C B-651C GF GFLT-301, -501 A-500 GBL-205LF GF GFLT-502 E-430 GBL-900 A-500 GBL-200 GFLT-502 E-430, E-60C GBL-900 ETP-500 A B-600 E-430, E-60C GBL-205LF ETP-500 E-45, E-60 B-600 ETP-900 AHV B-401 E-45, E-60 B-600 ETP-900 A, A-HV B-401 GLT B A B-401 GLT B GFLT B GFLT GBL-900 A-201C, A-202C B-201C F-605C B-70 A-275C B-201C F-605C B-70 A-361C B-435C/B-135C A-275C B-435C GF-205NP GLT-305, -505 A-201C, A-202C B-641C GF-205NP GLT-305 E-430 B-641C A-205CT B-641C GF-300 GLT-506 A-205CT B-651C GF-300 GLT-506 E-45 GBL-200 A-331C GBL-200 GBLT-301, -601 A-331C GBL-200 GBLT-301 A-200 GBL-205LF A-361C GBL-205LF GFLT-301 A-361C GBL-205LF GFLT-301 A-500 B-200 A-401C, A-402C B-200 GFLT-502 A-401C, A-402C B-200 GFLT-502 E-45 B-401 A-405CT ETP-500 A-200 B-600 ETP-500 A-200 A-500 B-401 A-500 E-45 E-45 A-275C B-201C F-605C GLT-305 A-275C B-201C F-605C GLT-305 A-361C B-435C/B-135C A-201C, A-202C B-435C/B-135C GF-205NP GLT-506 A-201C, A-202C B-601C GF-205NP GLT-506 A-100 B-651C A-205CT GBL-205LF GF-300 GBLT-301 A-205CT B-651C GF-300 GBLT-301 A-200 GBL-200 A-401C, A-402C B-651C GFLT-301 A-401C, A-402C GBL-200 GFLT-301 A-500 GBL-205LF A-331C B-200,B-600 GFLT-501 A-331C GBL-205LF GFLT-502 B-200 A-361C GFLT-502 A-361C B-200 A-200 A-100 A-500 A-200,A-500 A-201C, A-202C B-201C F-605C B-70 A-205CT B-435C GF-205NP GLT-305, -505 A-401C, A-402C B-641C GF-300 GLT-506 A-331C, A-361C B-651C F-601C GBLT-301, -601 A-405CT GBL-200 GFLT-301, -501 A-200 GBL-205LF GFLT-502 A-500 B-200 ETP-500 B-401 B-600 A-201C, A-202C B-201C F-605C B-70 A-205CT B-435C GF-205NP GLT-305, -505 A-401C, A-402C B-601C GF-300 GLT-506 A-405CT B-641C F-601C GBLT-301, -601 E-430, E-60C B-651C GFLT-301, -501 A-331C GBL-200 GFLT-502 A-361C GBL-205LF ETP-500 E-45, E-60 B-200,B-600 A B-401 GBL-900 Viton Family ManufacturingProcess Application CompressionMoldingExtrusionInjectionMoldingTransferMolding Table 5 Viton Fluoroelastomer Application Guide* *Recommended Viton Products in Bold Print Calendering
  • 9. 9 Complicated Shapes Molded (Non-Bonded), Complicated Shapes Extruded Goods (Hose, Tubing, Shaft Seals, etc.) (Boots, Valves, etc.) Extruded Profiles, etc.) F Specialty A B F Specialty A B F Specialty F-605C/GF B-70 A-331C B-435C F-605C/GF B-70 GF-205NP GLT-305, -505 A-401C/A-500 B-651C GF-205NP GLT-506 GF-300 GBLT-301, -601 A-402C/A-500 B-641C GF-300 GBLT-301, -601 F-601C/GF GFLT-301, -501 A-601C/A-200 GBL-200 F-601C/GF GFLT-502 ETP-500, -900 A-361C GBL-205LF ETP-500, -900 GLT E-430 GBL-900 GFLT GFLT E-45, E-60 B-600 GLT A B-401 AHV B F-605C/GF B-70 A-275C/A-200 B-435C/B-135C F-605C/GF B-70 GF-205NP GLT-305, -505 A-331C B-651C GF-205NP GLT-305 GF-300 GLT-505 A-202C/A-200 B-641C GF-300 GLT-506 GBLT-301, -601 A-402C/A-200 GBL-200 GBLT-301 GFLT-301, -501 A-361C GBL-205LF GFLT-301 ETP-500 A-200 GBL-900 GFLT-502 A-500 B-600 ETP-500 E-430 B-401 E-45, E-60 F-605C/GF GLT-305 A-275C/A-200 B-435C/B-135C F-605C/GF GLT-305 GF-205NP GBLT-301 A-331C B-651C GF-205NP GBLT-301 GF-300 GFLT-301 A-202C/A-200 GBL-200 GF-300 GFLT-301 A-402C/A-200 GBL-205LF A-361C B-200 A-200 A-500 A-201C, A-202C B-201C F-605C B-70 A-205CT B-435C GF-300 GLT-305, -505 A-401C, A-402C B-641C GF-205NP GLT-506 A-361C B-651C F-601C GBLT-301, -601 A-405CT B-641C GF GFLT-301, -501 A-200,A-500 GBL-200 GFLT-502 E-430, E-60C GBL-205LF ETP-500, -900 E-45, E-60 B-200,B-600 GLT A B-401 GFLT Table 5 Viton Fluoroelastomer Application Guide*
  • 10. 10 A-201C 20 1.81 66.0 15 A-202C 20 1.81 66.0 15 A-205CT 20 1.81 66.0 16 A-275C 20 1.81 66.0 17 A-331C 30 1.81 66.0 20 A-361C 30 1.81 66.0 20 A-401C 40 1.81 66.0 15 –17 +75 to 105% A-402C 40 1.81 66.0 15 A-405CT 40 1.81 66.0 16 A-601C 60 1.81 66.0 12 E-430 45* 1.81 66.0 30 E-60C 60* 1.81 66.0 25 A 65* 1.82 66.0 30 A-100 10 1.82 66.0 15 A-200 20 1.82 66.0 15 A-500 50 1.82 66.0 15 –17 +75 to 105% A-HV 160 1.82 66.0 15 E-45 50* 1.82 66.0 25 E-60 65* 1.82 66.0 20 B-135C 10 1.85 68.5 25 B-201C 20 1.85 68.5 25 B-435C 40 1.85 68.5 25 B-601C 60 1.85 68.5 20 –13 +35 to 45% B-641C 60 1.85 68.5 30 B-651C 60 1.85 68.5 30 GBL-200 20 1.85 67.0 40 –15 +40 to 50% GBL-205LF 20 1.86 67.0 40 –15 +40 to 50% GBL-900 90 1.85 67.0 35 –15 +40 to 50% B-200 20 1.86 68.5 25 –13 +35 to 45% B-401 40 1.86 68.5 25 –13 +35 to 45% B-600 60 1.86 68.5 20 –13 +35 to 45% B 75 1.86 68.5 40 –13 +35 to 45% *ML 1 + 10 measured at 100°C **Nominal physical properties typical of those that can be expected of vulcanizates based on the specific type of Viton noted, in a 70A hardness, MT carbon black-filled formulation. A-Types: Curative-Containing Precompounds B-Types: Curative-Containing Precompounds B-Types: Gum Polymers Polymer Properties Nominal Physical Properties** Nominal Polymer Temperature Volume Viton Viscosity, Fluorine Compression of Retraction Increase, Product ML 1 + 10 Specific Content, Set, % (TR-10) After 7 days/ Grade at 121°C* Gravity % 70 hr/200°C °C MeOH/23°C Table 6 Viton A-, B-Type Fluoroelastomer Product Listing A-Types: Gum Polymers
  • 11. 11 Fast cure rate, excellent injection molding rheology, mold release FDA-compliant***: injection-molding O-rings, gaskets; extruded shapes A-201C plus process aid; faster cure rate, slightly higher mold shrinkage Injection-molding O-rings, extruded shapes Improved rheology/processing version of A-201C, containing Viton “tracer” Injection transfer molding O-rings, gaskets; extruded shapes Optimized for injection molding/flash strength/mold release Injection transfer molding O-rings, gaskets Excellent mold flow, high elongation/tear resistance Compression injection molding of complex shapes, requiring maximum hot tear Excellent mold flow, tear resistance, bonding to metal inserts Compression injection molding of complex shapes, bonded metal inserts Excellent rheology at high shear rates, excellent resistance to compression set FDA-compliant***: compression, transfer, or injection molding of O-rings Viton A-401C plus process aid; faster cure rate, slightly higher mold shrinkage Compression, transfer, or injection molding of O-rings, gaskets Improved rheology/processing version of A-401C, containing Viton “tracer” Compression, transfer, or injection molding of O-rings, gaskets High viscosity, high state of cure; optimum resistance to compression set FDA-compliant***: compression molding of O-rings, simple shapes Intermediate state of cure, very good milling characteristics Compression molding of general molded goods High state of cure, very good milling characteristics Compression molding of O-rings, calendered sheet Intermediate viscosity: good general-purpose dipolymer Coatings, calendered sheet products, general molded goods Ultra-low viscosity: excellent polymer rheology Coatings, viscosity modifier for higher viscosity types Low viscosity: excellent polymer rheology FDA-compliant***, cured w. VC-50: injection molding applications Intermediate viscosity: excellent polymer rheology FDA-compliant***, cured w. VC-50: compression, transfer, injection molding Ultra-high viscosity: excellent physical properties FDA-compliant***, cured w. VC-50: compression molding, high strength vulcanizates Very good milling, calendering characteristics Calendered sheet, general-purpose compression molding Very good milling, calendering characteristics Calendered sheet, general-purpose compression molding Very low viscosity incorporated cure B-type, like B-435C Injection-molding, viscosity modifier for other B-types Excellent extrudability: low die swell, fast rates, smooth surface Injection-molding O-rings, extruded fuel hose veneer Improved processing/mold release/bonding versus B-641C, B-651C Injection compression molding of metal-bonded parts Excellent balance of resistance to compression set/fluids FDA-compliant***: compression injection molding of O-rings, simple shapes Excellent balance of calenderability, physical properties, resistance to acid Calendered sheet, flue duct expansion joints Excellent mold flow, very good tear resistance, bonding to metal inserts Compression injection molding of complex shapes, bonded metal inserts Excellent resistance to automotive lubricating oils, aqueous fluids Transfer compression molding auto lubricating oil, coolant system seals Excellent resistance to aqueous media/acids Transfer compression molding chemical process industry seals, gaskets Excellent resistance to automotive lubricating oils, aqueous fluids Compression molding automotive lubricating oil, coolant system seals Excellent extrudability; lower MeOH permeability than A-types FDA-compliant***: high shear extrusion applications—fuel hose veneer, coatings Intermediate viscosity, very good extrudability, superior fluids resistance Extruded hose, tubing; calendered sheet Intermediate viscosity, excellent polymer rheology, superior fluids resistance FDA-compliant***: compression, transfer, and injection molding High viscosity, superior fluids resistance, high green strength Cured with VC-20/VC-30, compression molded oil seals, general molded goods ***Cure-containing precompounds, and polymers + VC-50 (at levels less than or equal to 2.50 phr rubber) have been determined to be in compliance with FDA 21 CFR-177.2600—Rubber Articles for Repeated Food Contact. See Viton Technical Bulletin VT.150.2 (R3) for additional details. Viton Fluoroelastomer Viton Fluoroelastomer Product Product Description Suggested Uses/Applications Table 6 Viton A-, B-Type Fluoroelastomer Product Listing > > > > > > > > ↑ >
  • 12. 12 F-601C 60 1.90 69.5 45 –7 +5 to 10% F-605C 60 1.90 69.5 30 –8 +5 to 10% GF 60 1.91 69.5 45 –6 +5 to 10% GF-205NP 20 1.89 69.0 30 –10 +10 to 20% GF-300 30 1.90 69.5 40 –6 +5 to 10% B-70 70* 1.77 66.0 30 –19 +75 to 105% GLT-305 20 1.78 64.0 30 –30 +75 to 105% GLT-505 50 1.78 64.0 30 –30 +75 to 105% GLT-506 50 1.78 64.0 35 –30 +75 to 105% GLT 90 1.78 64.0 30 –30 +75 to 105% GBLT-301 30 1.80 65.0 40 –26 +65 to 90% GBLT-601 60 1.80 65.0 35 –26 +65 to 90% GFLT-301 30 1.86 66.5 40 –24 +5 to 10% GFLT-501 50 1.86 66.5 40 –24 +5 to 10% GFLT-502 50 1.86 66.5 45 –24 +5 to 10% GFLT 75 1.89 66.5 35 –24 +5 to 10% ETP-500 50 1.82 67.0 50 –11 +10 to 15% ETP-900 90 1.82 67.0 45 –11 +10 to 15% *ML 1 + 10 at 100°C **Nominal physical properties typical of those that can be expected of vulcanizates based on the specific type of Viton noted, in a 70A hardness, MT carbon black-filled formulation. F-Types: Curative-Containing Precompounds F-Types: Gum Polymers Polymer Properties Nominal Physical Properties** Nominal Polymer Temperature Volume Viton Viscosity, Fluorine Compression of Retraction Increase, Product ML 1 + 10 Specific Content, Set, % (TR-10) After 7 days/ Grade at 121°C* Gravity % 70 hr/200°C °C MeOH/23°C Table 7 Viton F-, Specialty Type Fluoroelastomer Product Listing Low-Temperature Grades of Viton Polymer B-70 Types GLT Types GBLT Types GFLT Types Extreme Grades of Viton
  • 13. 13 Highest fluids resistance, excellent mold release characteristics Compression molded goods requiring the best resistance to hydrocarbon fluids Improved polymer base versus F-601C—improved rheology, compression set FDA-compliant***: compression molded goods requiring best fluids resistance Superior resistance to broad range of fluids and chemicals, including MeOH Compression molded goods requiring best fluids resistance Good physical properties without oven postcure Transfer, compression molded goods requiring excellent fluid resistance Excellent mold release, lower viscosity version of GF Injection, transfer, or compression molded goods requiring best fluids resistance Slightly improved low-temperature flexibility versus A-types of Viton General molded goods, where A-types are marginal in low-temperature flexibility 30 Mooney GLT: best FKM low-temperature flexibility, improved mold release Injection transfer molded automotive fuel, chemical, petroleum industry seals 50 Mooney GLT: best FKM low-temperature flexibility, improved mold release Bonded transfer compression molded automotive fuel, chemical, petroleum industry seals Best mold release of GLT types; A-type fluids resistance Transfer compression molded automotive fuel, chemical, petroleum industry seals Excellent low-temperature flexibility; fluids resistance similar to A-types Compression molded auto fuel injectors; chemical, petroleum industry valves, gaskets Low-temperature flexibility/fluid resistance intermediate between GLT/GFLT types Fuel systems parts: resistance to low oxygenates, low-temperature flexibility Low-temperature flexibility/fluid resistance intermediate between GLT/GFLT types Fuel systems parts: resistance to low oxygenates, low-temperature flexibility 30 ML GFLT: best combination of low-temperature flexibility/fluids resistance Bonded fuel systems parts: resistance to oxygenates, low-temperature flexibility 50 ML GFLT: best combination of low-temperature flexibility/fluids resistance Bonded fuel systems parts: resistance to oxygenates, low-temperature flexibility Excellent processibility: best mold release of GFLT types Non-bonded fuel systems parts: resistance to oxygenates, low-temperature flexibility Excellent low-temperature flexibility; resistance to fluids similar to F-types Bonded fuel systems parts: resistance to oxygenates, low-temperature flexibility Transfer compression molded seals, gaskets Compression molded seals, gaskets ***Cure-containing precompounds, and polymers + VC-50 (at levels less than or equal to 2.50 phr rubber) have been determined to be in compliance with FDA 21 CFR-177.2600—Rubber Articles for Repeated Food Contact. See Viton Technical Bulletin VT.150.2 (R3) for additional details. Viton Fluoroelastomer Viton Fluoroelastomer Product Product Description Suggested Uses/Applications Table 7 Viton F-, Specialty Type Fluoroelastomer Product Listing > > > >
  • 14. 14 Applications Automotive Today, parts of Viton® fluoroelastomer are widely used in the automotive industry because of their outstanding heat and fluid resistance. They are used in the following areas: Powertrain Systems • Crankshaft seals • Valve stem seals • Transmission seals Fuel Systems • Veneered fuel hose • In-tank fuel hose and tubing • Pump seals • Diaphragms • Injector O-rings • Accelerator pump cups • Filter caps and filter seals • Carburetor needle tips Appliances The heat and fluid resistance of Viton fluoroelas- tomer, coupled with its good mechanical strength, have made it a natural choice for many appliance parts. Seals and gaskets of Viton have literally made current appliance designs possible. Here are some typical success stories: • In one commercial automatic drycleaning machine, no less than 107 components are made of Viton: door seals, sleeve-type duct couplings, shaft seals, O-rings, and various static gaskets. They perform in an atmosphere of perchloroethylene fumes at temperatures up to 88°C (190°F), conditions that would quickly ruin other elastomers. • A fluid-activated diaphragm-type thermostat for gas or electric ranges owes its success to the designer’s choice of Viton for the actuator element. Viton got the job because it adheres well to brass, is virtually impermeable to and is not swelled or deteriorated by the fluids used, can withstand operating tempera- tures of 149 to 204°C (300 to 400°F), and has the mechanical strength to resist repeated flexing. Chemical Industry Viton fluoroelastomer is very close to being a univer- sal seal for chemical process equipment. It also serves the chemical industry in many other ways, as shown by the following summary: • In a pumping station that handles more than 80 different solvents, oils, and chemicals, seals of Viton are used in the piping’s swivel and telescop- ing joints. When these joints were inspected after two years’ service, they were found to be as good as new. • Valves lined with Viton eliminate heat and corrosion worries in many plants. • Proportioning pumps that handle highly reactive chemicals are equipped with diaphragms of Viton. • Hose made of Viton is in daily use transferring solvents and reactive petrochemicals to and from processing and distribution facilities. There are installations on ocean tankers as well as on highway trailers. • Processing rolls for hot or corrosive service are covered with Viton. • Flange gaskets for glass-bodied valves in a paper bleaching plant are of Viton. • Cellular Viton replaced caulking on a process equipment enclosure, previously plagued with hot solvent leaks, and saved $4,000 per year in mainte- nance costs. • Aerosol-propelled solvent solutions of Viton are sprayed on chemical process equipment as multi- purpose maintenance coatings. Industrial Use Cutting across all industry lines are a range of applica- tions where the good mechanical properties of Viton fluoroelastomer have permitted it to replace conven- tional elastomers. To cite a few: • Stable-dimensioned O-rings in the meters of auto- matic gasoline blending pumps • High vacuum seals for the world’s most powerful proton accelerator • Heat- and corrosion-resistant expansion joints for a utility company’s stack gas exhaust ducts
  • 15. 15 • Tubing and seals for a variety of top-quality indus- trial instruments • Compression pads for heavy-duty vibration mounts used for portable missile ground control apparatus • Conveyor rolls for a solvent cleaning machine • Packing rings for hydraulic activators on steel mill ladles • Clamp cushions for parts dipped in 285°C (545°F) solder • Jacketing for steel mill signal cable • Deflector rolls on high-speed tinplating lines • Precision-molded balls for check valves in oil or chemical service • O-ring seals for test equipment in an automotive manufacturer’s experimental lab Others • Extruded sponge over fluid transfer lines • Brake damper coatings • Coupling seals • O-rings • Diaphragms • Gaskets Aerospace Reliability of materials under extreme exposure conditions is a prime requisite in this field. Aircraft designers report that O-rings of Viton® fluoroelas- tomer have a usable thermal range of –54 to 316°C (–65 to 600°F). Viton exhibits “long and consistent life,” even at the upper end of this range. Higher temperatures can be tolerated for short periods. Viton also resists the effects of thermal cycling, encountered in rapid ascent to and descent from the stratosphere. Other desirable characteristics of Viton that are pertinent to aerospace applications are its excellent abrasion resistance and its ability to seal against “hard” vacuum, as low as 10–9 mmHg (133 nPa), absolute. The high-performance properties of Viton have been well demonstrated in these typical aircraft and missile components: • O-rings • Manifold gaskets • Coated fabric covers for jet engine exhausts between flights • Firewall seals • Abrasion-resistant solution coating over braid- sheathed ignition cable • Clips for jet engine wiring harnesses • Tire valve stem seals • Syphon hose for hot engine lubricants Fluid Power Designers and engineers are discovering that seals of Viton fluoroelastomer work better and last longer in more fluid power applications than any other rubber. Viton seals effectively up to 204°C (400°F) and is unaffected by most hydraulic fluids, including the fire-resistant types. Seals of Viton can also cut mainte- nance costs under more moderate service conditions (below 121°C [250°F]) by providing longer, uninter- rupted seal reliability. Following are some of the applications in which seals of Viton can reduce fluid loss and minimize down- time: • Actuators are the hydraulic components most likely to develop small, steady leaks when rubber seals wear and lose resilience, which can be extremely expensive. In a working year, day-to-day leakage from the average hydraulic system wastes enough fluid to completely fill the system more than four times. Viton prevents or reduces leakage by main- taining its toughness and resilience longer than other normal rubber seal materials under normal fluid power conditions. • In pumps, poor sealing performance increases operating costs by wasting power. When internal seals lose resilience and allow more slippage than the pump is designed for, power is wasted. When seals swell and drag, power is wasted. Seals of Viton keep their resilience and don’t swell, thus preventing power waste and helping hold down operating costs.
  • 16. 16 Safety and Handling When the recommended handling precautions are followed, Viton® fluoroelastomers present no known health hazards. As with many polymers, minute quantities of potentially irritating or harmful gases may diffuse from uncured Viton even at room tem- perature. Therefore, all containers should be opened and used only in well-ventilated areas. In case of eye contact, immediately flush the eyes for at least 15 min with water. Always wash contacted skin with soap and water after handling Viton. Potential hazards, including the evolution of toxic vapors, may arise during compounding, processing, and curing of the raw polymers into finished products or under high-temperature service conditions. There- fore, before handling or processing Viton, make sure that you read and follow the recommendations in the DuPont Dow Elastomers bulletin VT-100.1, “Handling Precautions for Viton® and Related Chemicals.” Compounding ingredients and solvents that are used with Viton to prepare finished products may present hazards in handling and use. Before proceeding with any compounding or processing work, consult and follow label directions and handling precautions from suppliers of all ingredients.
  • 17. 17
  • 18. For more information on Viton® (800) 853-5515 (U.S. & Canada) or other elastomers: (302) 792-4000 www.dupont-dow.com The information set forth herein is furnished free of charge and is based on technical data that DuPont Dow Elastomers believes to be reliable. It is intended for use by persons having technical skill, at their own discretion and risk. The handling precaution information contained herein is given with the understanding that those using it will satisfy themselves that their particular conditions of use present no health or safety hazards. Because conditions of product use and disposal are outside our control, we make no warranties, express or implied, and assume no liability in connection with any use of this information. As with any material, evaluation of any compound under end-use conditions prior to specification is essential. Nothing herein is to be taken as a license to operate under or a recommendation to infringe on any patents. CAUTION: Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with your DuPont Dow Elastomers customer service representative and read Medical Caution Statement, H-69237. Viton® is a registered trademark of DuPont Dow Elastomers. Copyright © 1998 DuPont Dow Elastomers. All Rights Reserved. Global Headquarters DuPont Dow Elastomers L.L.C. 300 Bellevue Parkway, Suite 300 Wilmington, DE 19809 USA Tel. (302) 792-4000 Fax. (302) 892-7390 European Regional Headquarters DuPont Dow Elastomers S.A. 2, chemin du Pavillon CH-1218 Le Grand-Saconnex Geneva, Switzerland Tel. 41-22-717-4000 Fax. 41-22-717-4001 Asia Pacific Regional Headquarters DuPont Dow Elastomers Pte Ltd. 1 Maritime Square #10-54 World Trade Centre Singapore 099253 Tel. +65-275-9383 Fax. +65-275-9395 South & Central America Regional Headquarters DuPont Dow Elastomers Ltda. Rua Henrique Monteiro, 90 5: andar – Pinheiros 05423-912 São Paulo – SP Brazil Tel. +55-11-816-0256 Fax. +55-11-814-6845 Viton Business Center DuPont Dow Elastomers L.L.C. P.O. Box 306 Elkton, MD 21922-0306 (9/98) 301794A Printed in U.S.A. [Replaces: H-68134-02] Reorder No.: H-68134-03