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TYPES OF VALIDATION
-Joan Vijetha R (M.pharm)
Asst.Prof(Pharmaceutics)-MSAJ College of Pharmacy
VALIDATION…
•TPYES OF VALIDATION
•Process validation
•Cleaning validation
•Equipment validation
•Analytical Validation
Process validation
• FDA has mentioned the requirements for process
validation in Section 820.75 of the Quality System
Regulation (QSR).
• Performance of the process is inspected to obtain
documented assurance that the manufacturing process
successfully meets the pre-defined acceptance criteria.
• The activities in process validation that focus on
machines, systems and equipments are called
“qualifications”. They include: design qualification (DQ),
installation qualification (IQ), operational qualification
(OQ) and performance qualification.
•Types of Process validation
•Prospective validation.
•Retrospective validation.
• Concurrent validation.
•Revalidation.
Prospective Validation
• It is defined as the established documented
evidence that a system does what it purports to
do based on a pre-planned protocol.
• This validation usually carried out prior to
distribution either of a new product or a product
made under a revised manufacturing process.
• Performed on at least three successive
production-size (Consecutive batches).
Prospective validation should include,
but not be limited to the following:
• Short description of the process.
• Summary of the critical processing steps to be investigated.
• List of the equipment/facilities to be used (including
measuring, monitoring/recording equipment) together with its
calibration status.
• Finished product specifications for release.
• List of analytical methods, as appropriate.
• Proposed in-process controls with acceptance criteria.
• Additional testing to be carried out, with acceptance criteria
and analytical validation, as appropriate.
• Sampling plan.
• Methods for recording and evaluating results.
• Functions and responsibilities.
• Proposed timetable.
Retrospective validation.
• Retrospective validation is used for facilities, processes, and process
controls in operation use that have not undergone a formally
documented validation process.
• Validation of these facilities, processes, and process controls is
possible using historical data to provide the necessary documentary
evidence.
• Therefore, this type of validation is only acceptable for
well-established processes and will be inappropriate where there have
been recent changes in the composition of product, operating
processes, or equipment.
• This approach is rarely been used today because it’s very unlikely that
any existing product hasn’t been subjected to the Prospective
validation process. It is used only for the audit of a validated process.
Some of the essential elements for
Retrospective Validation are:
• Batches manufactured for a defined period
(minimum of 10 last consecutive batches).
• Number of lots released per year.
• Batch size/strength/manufacturer/year/period.
• Master manufacturing/packaging documents.
• Current specifications for active
materials/finished products.
• List of process deviations, corrective actions and
changes to manufacturing documents.
• Data for stability testing for several batches.
Concurrent Validation
• It is similar to prospective, except the operating
firm will sell the product during the qualification
runs, to the public at its market price, and also
similar to retrospective validation.
• This validation involves in-process monitoring of
critical processing steps and product testing.
This helps to generate and documented evidence
to show that the production process is in a state
of control.
REVALIDATION
• Re-validation provides the evidence that changes
in a process and/or the process environment
that are introduced do not adversely affect
process characteristics and product quality.
Cleaning validation
• Definition:
▫ “A process of attaining and documenting sufficient
evidence to give reasonable assurance, given the
current state of Science and Technology, that the
cleaning process under consideration does, and /
or will do, what it purpose to do.”
• Objective.
▫ To minimize cross contamination.
▫ To determine efficiency of cleaning process.
▫ To do troubleshooting in case problem identified
in the cleaning process and give suggestions to
improve the process
Steps
Equipment validation
• As per FDA, May 1987,‘Action of proving that
any equipment works correctly and leads to the
expected result is equipment qualification.
• It is not a single step activity but instead result
from many discrete activities.
What are the different type of validation
Analytical Validation
• Definition :
“The process by, which it is established, by
laboratory studies, that the performance
characteristics of the method meet the
requirements for the intended analytical
application”.
• Accuracy :
▫ “The closeness of test results obtained by that
method to the true value. This accuracy should be
established across its range.”
• Precision:
▫ “The degree of agreement among individual test
results when the method is applied repeatedly to
multiple sampling of a homogenous sample.”
• Specificity :
▫ “The ability to assess unequivocally the analyte in the
presence of components that may be expected to be
present, such as impurities degradation products and
matrix components.”
• Limit of Quantization :
▫ “A characteristic of quantitative assays for low levels of
compounds in sample matrices such as impurities in bulk
substances and degradation products in finished
pharmaceuticals. It is the lowest amount of analyte in a
sample that can be determined with acceptable precision
and accuracy under the stated experimental conditions.”
• Range :
▫ “Interval between the upper and lower of analyte (including
these levels) that have been demonstrated to be determined
with a suitable level of precision , accuracy and linearity
using the method as written. The range is normal expressed
in the same units as test results. ( e.g. Percentage , parts per
million, etc.) obtained by the analytical method.”
• Ruggedness:
▫ The degree of reproducibility of test results obtained by the
analysis of the same sample under a variety of conditions
such as different laboratories, different analysts, different
instruments , different lots of reagents, different elapsed
assay times, different assay temperatures, different days,
etc.
• Robustness:
▫ "A measure of its capacity to remain unaffected by small
but deliberate variations in method parameters and
provides an indication of its reliability during normal
usage.”
• Linearity :
▫ “Its ability to elicit tests that are directly or by a well
defined mathematical transformations proportional to the
concentration of analyte in samples within a given range.”
• Limit of Detection :
▫ The lowest amount of analyte in a sample that can be
detected but not necessarily quantitated, under the stated
experimental conditions.”
Thank You…

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What are the different type of validation

  • 1. TYPES OF VALIDATION -Joan Vijetha R (M.pharm) Asst.Prof(Pharmaceutics)-MSAJ College of Pharmacy
  • 3. •TPYES OF VALIDATION •Process validation •Cleaning validation •Equipment validation •Analytical Validation
  • 4. Process validation • FDA has mentioned the requirements for process validation in Section 820.75 of the Quality System Regulation (QSR). • Performance of the process is inspected to obtain documented assurance that the manufacturing process successfully meets the pre-defined acceptance criteria. • The activities in process validation that focus on machines, systems and equipments are called “qualifications”. They include: design qualification (DQ), installation qualification (IQ), operational qualification (OQ) and performance qualification.
  • 5. •Types of Process validation •Prospective validation. •Retrospective validation. • Concurrent validation. •Revalidation.
  • 6. Prospective Validation • It is defined as the established documented evidence that a system does what it purports to do based on a pre-planned protocol. • This validation usually carried out prior to distribution either of a new product or a product made under a revised manufacturing process. • Performed on at least three successive production-size (Consecutive batches).
  • 7. Prospective validation should include, but not be limited to the following: • Short description of the process. • Summary of the critical processing steps to be investigated. • List of the equipment/facilities to be used (including measuring, monitoring/recording equipment) together with its calibration status. • Finished product specifications for release. • List of analytical methods, as appropriate. • Proposed in-process controls with acceptance criteria. • Additional testing to be carried out, with acceptance criteria and analytical validation, as appropriate. • Sampling plan. • Methods for recording and evaluating results. • Functions and responsibilities. • Proposed timetable.
  • 8. Retrospective validation. • Retrospective validation is used for facilities, processes, and process controls in operation use that have not undergone a formally documented validation process. • Validation of these facilities, processes, and process controls is possible using historical data to provide the necessary documentary evidence. • Therefore, this type of validation is only acceptable for well-established processes and will be inappropriate where there have been recent changes in the composition of product, operating processes, or equipment. • This approach is rarely been used today because it’s very unlikely that any existing product hasn’t been subjected to the Prospective validation process. It is used only for the audit of a validated process.
  • 9. Some of the essential elements for Retrospective Validation are: • Batches manufactured for a defined period (minimum of 10 last consecutive batches). • Number of lots released per year. • Batch size/strength/manufacturer/year/period. • Master manufacturing/packaging documents. • Current specifications for active materials/finished products. • List of process deviations, corrective actions and changes to manufacturing documents. • Data for stability testing for several batches.
  • 10. Concurrent Validation • It is similar to prospective, except the operating firm will sell the product during the qualification runs, to the public at its market price, and also similar to retrospective validation. • This validation involves in-process monitoring of critical processing steps and product testing. This helps to generate and documented evidence to show that the production process is in a state of control.
  • 11. REVALIDATION • Re-validation provides the evidence that changes in a process and/or the process environment that are introduced do not adversely affect process characteristics and product quality.
  • 12. Cleaning validation • Definition: ▫ “A process of attaining and documenting sufficient evidence to give reasonable assurance, given the current state of Science and Technology, that the cleaning process under consideration does, and / or will do, what it purpose to do.”
  • 13. • Objective. ▫ To minimize cross contamination. ▫ To determine efficiency of cleaning process. ▫ To do troubleshooting in case problem identified in the cleaning process and give suggestions to improve the process
  • 14. Steps
  • 15. Equipment validation • As per FDA, May 1987,‘Action of proving that any equipment works correctly and leads to the expected result is equipment qualification. • It is not a single step activity but instead result from many discrete activities.
  • 17. Analytical Validation • Definition : “The process by, which it is established, by laboratory studies, that the performance characteristics of the method meet the requirements for the intended analytical application”.
  • 18. • Accuracy : ▫ “The closeness of test results obtained by that method to the true value. This accuracy should be established across its range.” • Precision: ▫ “The degree of agreement among individual test results when the method is applied repeatedly to multiple sampling of a homogenous sample.”
  • 19. • Specificity : ▫ “The ability to assess unequivocally the analyte in the presence of components that may be expected to be present, such as impurities degradation products and matrix components.” • Limit of Quantization : ▫ “A characteristic of quantitative assays for low levels of compounds in sample matrices such as impurities in bulk substances and degradation products in finished pharmaceuticals. It is the lowest amount of analyte in a sample that can be determined with acceptable precision and accuracy under the stated experimental conditions.”
  • 20. • Range : ▫ “Interval between the upper and lower of analyte (including these levels) that have been demonstrated to be determined with a suitable level of precision , accuracy and linearity using the method as written. The range is normal expressed in the same units as test results. ( e.g. Percentage , parts per million, etc.) obtained by the analytical method.” • Ruggedness: ▫ The degree of reproducibility of test results obtained by the analysis of the same sample under a variety of conditions such as different laboratories, different analysts, different instruments , different lots of reagents, different elapsed assay times, different assay temperatures, different days, etc.
  • 21. • Robustness: ▫ "A measure of its capacity to remain unaffected by small but deliberate variations in method parameters and provides an indication of its reliability during normal usage.” • Linearity : ▫ “Its ability to elicit tests that are directly or by a well defined mathematical transformations proportional to the concentration of analyte in samples within a given range.” • Limit of Detection : ▫ The lowest amount of analyte in a sample that can be detected but not necessarily quantitated, under the stated experimental conditions.”