Case Study: From 35% to 95% - Powering Energy Independence in Belgium’s Manufacturing Sector

Case Study: From 35% to 95% - Powering Energy Independence in Belgium’s Manufacturing Sector

Background: 

In the competitive and energy-intensive manufacturing sector, controlling energy costs while advancing sustainability is a top priority. This Belgian healthcare furniture manufacturer was already using solar energy, but could only meet 35% of its electricity needs from on-site generation. The rest came from the grid, leaving significant room for improvement in energy efficiency and cost control.

 

Challenge:

The company set out to: 

⚡Increase self-sufficiency and reduce grid dependency. 

⚡Maximize solar energy utilization without wasting surplus generation. 

⚡Cut peak demand charges that were driving up operational costs.

Solution:

The project implemented a comprehensive energy optimization solution that combined:

1. 664 additional solar panels to boost renewable generation capacity.

2. POWEROAD FLEX 215 All-in-One Outdoor Cabinet ESS, with a capacity of 400kW / 860kWh for large-scale industrial performance.

The system stores excess solar energy during low-demand hours and discharges it strategically during peak demand or high-tariff periods, ensuring zero waste and maximum efficiency.

Project Value:

✅ Energy Independence Jump — From 35% to 95% on-site electricity production.

✅ Significant Cost Savings — Reduced grid reliance and lowered demand charges.

✅ No Solar Energy Wasted — Intelligent ESS ensures all generated power is used effectively.

✅ Sustainability Gains — Lower carbon footprint and stronger ESG performance.

The project delivers at least 10 years of reliable returns, supported by POWEROAD’s durable ESS technology with a 6,000-cycle warranty and 80% capacity retention. This installation demonstrates how integrating renewable generation, advanced storage, and intelligent control can help industrial companies achieve near-total energy independence.

Looking to make your business more energy-efficient and sustainable? Partner with POWEROAD and take the next step toward a cleaner, greener future.

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