Advanced motion controls azxbdc15a8
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This document provides specifications for the Analog Servo Drive AZXBDC15A8 made by ADVANCED Motion Controls. It can deliver up to 15A of peak current and 7.5A of continuous current. It is designed for operating temperatures from -40°C to 85°C and integrates directly into circuit boards. The drive provides motor control via PWM input and supports brushless and brushed DC motors.
Advanced motion controls azxbdc15a8
- 1. Analog Servo Drive AZXBDC15A8 Release Date: 3/10/2014 Status: Active ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com Page 1 of 7 Description Power Range The AZXBDC15A8 PWM servo drive is designed to drive brushless and brushed DC motors at a high switching frequency. To increase system reliability and to reduce cabling costs, the drive is designed for direct integration into your PCB. The AZXBDC15A8 is fully protected against over-voltage, under-voltage, over-current, over- heating and short-circuits. A single digital output indicates operating status. The drive interfaces with digital controllers that have digital PWM output. The PWM IN duty cycle determines the output current and DIR input determines the direction of rotation. This servo drive requires only a single unregulated isolated DC power supply, and is fully RoHS (Reduction of Hazardous Substances) compliant. The AZXBDC15A8 conforms to the following specifications and is designed to the Environmental Engineering Considerations as defined in MIL-STD-810F. Extended Environment Performance Ambient Temperature -40°C to +85°C (-40°F to +185°F) Storage Temperature -50°C to +100°C (-58°F to +212°F) Thermal Shock -40°C to +85°C (-40°F to +185°F) in 2 min. Relative Humidity 0 to 95% Non-Condensing Vibration 30 Grms for 5 min. in 3 axes See Part Numbering Information on last page of datasheet for additional ordering options. Peak Current 15 A Continuous Current 7.5 A Supply Voltage 10 - 80 VDC Features High Power Density Compact Size Direct Board-to-Board Integration Lightweight High Switching Frequency Four Quadrant Regenerative Operation Wide Temperature Range High Performance Thermal Dissipation Differential Input Command Current Monitor Output Digital Fault Output Monitor 12VDC Operation HARDWARE PROTECTION Over-Voltage Under-Voltage Over-Current Over-Temperature Short-circuit (phase-phase) Short-circuit (phase-ground) INPUTS/OUTPUTS Digital Fault Output Digital Inhibit Input Analog Current Monitor Analog Command Input Analog Current Reference FEEDBACK SUPPORTED Hall Sensors MODES OF OPERATION Current COMMUTATION Trapezoidal MOTORS SUPPORTED Three Phase (Brushless) Single Phase (Brushed, Voice Coil, Inductive Load) COMMAND SOURCE PWM AGENCY APPROVALS & COMPLIANCE CONSIDERATIONS UL cUL CE Class A (LVD) CE Class A (EMC) RoHS MIL-STD-810F (as stated) MIL-STD-1275D (optional) MIL-STD-461E (optional) MIL-STD-704F (optional) MIL-HDBK-217 (optional)
- 2. Analog Servo Drive AZXBDC15A8 Release Date: 3/10/2014 Status: Active ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com Page 2 of 7 BLOCK DIAGRAM Information on Approvals and Compliances US and Canadian safety compliance with UL 508c, the industrial standard for power conversion electronics. UL registered under file number E140173. Note that machine components compliant with UL are considered UL registered as opposed to UL listed as would be the case for commercial products. Compliant with European CE for both the Class A EMC Directive 2004/108/EC on Electromagnetic Compatibility (specifically EN 61000-6-4:2007 and EN 61000-6-2:2005) and LVD requirements of directive 2006/95/EC (specifically EN 60204-1:2006), a low voltage directive to protect users from electrical shock. MIL-STD-810F Environmental Engineering Considerations and Laboratory Tests – (as stated) MIL-STD-1275D Characteristics of 28 Volt DC Electrical Systems in Military Vehicles – (optional) MIL-STD-461E Requirements for the Control of Electromagnetic Interference Characteristics of Subsystems and Equipment – (optional) MIL-STD-704F Aircraft Electric Power Characteristics – (optional) MIL-HDBK-217 Reliability Prediction of Electronic Equipment (MTBF) – (optional) RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being manufactured in electrical and electronic equipment. – (optional)
- 3. Analog Servo Drive AZXBDC15A8 Release Date: 3/10/2014 Status: Active ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com Page 3 of 7 SPECIFICATIONS Power Specifications Description Units Value DC Supply Voltage Range VDC 10 - 80 DC Bus Under Voltage Limit VDC 9 DC Bus Over Voltage Limit VDC 88 Maximum Peak Output Current1 A 15 Maximum Continuous Output Current A 7.5 Maximum Continuous Output Power W 570 Maximum Power Dissipation at Continuous Current W 30 Minimum Load Inductance (Line-To-Line)2 μH 100 Internal Bus Capacitance3 μF 20 Low Voltage Supply Outputs - +6 VDC (30 mA) Switching Frequency kHz 31 Control Specifications Description Units Value Command Sources - PWM PWM Input Frequency Range kHz 10 - 25 Feedback Supported - Halls Commutation Methods - Trapezoidal Modes of Operation - Current Motors Supported - Three Phase (Brushless), Single Phase (Brushed, Voice Coil, Inductive Load) Hardware Protection - Invalid Commutation Feedback, Over Current, Over Temperature, Over Voltage, Under Voltage, Short Circuit (Phase-Phase & Phase-Ground) Mechanical Specifications Description Units Value Agency Approvals - UL, cUL, CE Class A (EMC), CE Class A (LVD), RoHS, MIL-STD-810F (as stated), MIL-STD-1275D (optional), MIL-STD-461E (optional), MIL-STD-704F (optional), MIL-HDBK-217 (optional) Size (H x W x D) mm (in) 63.5 x 50.8 x 22.9 (2.5 x 2 x 0.9) Weight g (oz) 94.5 (3.3) Baseplate Operating Temperature Range4 °C (°F) -40 - 105 (-40 - 221) Ambient Temperature Range °C (°F) -40 - 85 (-40 - 185) Storage Temperature Range °C (°F) -50 - 100 (-58 - 212) Thermal Shock °C (°F) -40 - 85 (-40 - 185) in 2 minutes Vibration Grms 30 for 5 minutes in 3 axes Relative Humidity - 0 - 95% Non-Condensing Form Factor - PCB Mounted P1 Connector - 16-pin, 2.54 mm spaced header P2 Connector - 22-pin, 2.54 mm spaced, dual-row header Notes 1. Maximum duration of peak current is ~2 seconds. Peak RMS value must not exceed continuous current rating of the drive. 2. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements. 3. It is recommended to connect a 100 μF / 100 V external bus capacitor between High Voltage and Power Ground. 4. Additional cooling and/or heatsink may be required to achieve rated performance.
- 4. Analog Servo Drive AZXBDC15A8 Release Date: 3/10/2014 Status: Active ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com Page 4 of 7 PIN FUNCTIONS P1 - Signal Connector Pin Name Description / Notes I/O 1 PWM / IN 10 – 25 kHz pulse width modulated digital input command (+5V). Input duty cycle commands the output current. I 2 SIGNAL GND Signal Ground GND 3 DIRECTION Direction Input (+5 V) I 4 CURRENT MONITOR Current Monitor. Analog output signal proportional to the actual current output. Scaling is 5.13 A/V. Measure relative to signal ground. O 5 INHIBIT IN TTL level (+5 V) inhibit/enable input. Leave open to enable drive. Pull to ground to inhibit drive. Inhibit turns off all power devices. I 6 +V HALL OUT Low Power Supply For Hall Sensors (+6 V @ 30 mA). Referenced to signal ground. Short circuit protected. O 7 SIGNAL GND Signal Ground GND 8 HALL 1 Single-ended Hall/Commutation Sensor Inputs (+5 V logic level) I 9 HALL 2* I 10 HALL 3 I 11 CURRENT REFERENCE Measures the command signal to the internal current-loop. This pin has a maximum output of ±7.3 V when the drive outputs maximum peak current. Measure relative to signal ground. O 12 FAULT OUT TTL level (+5 V) output becomes high when power devices are disabled due to at least one of the following conditions: inhibit, invalid Hall state, output short circuit, over voltage, over temperature, power-up reset. O 13 RESERVED Reserved - 14 RESERVED - 15 RESERVED - 16 RESERVED - P2 - Power Connector Pin Name Description / Notes I/O 1b 1a HIGH VOLTAGE DC Power Input. 3A Continuous Current Rating Per Pin. It is recommended to connect a 100 μF / 100 V external capacitor between High Voltage and Power Ground. I 2b 2a HIGH VOLTAGE I 3b NC Not Connected (Reserved) - 3a NC (KEY) Key: No Connection (pin removed) - 4b 4b PWR GND Power Ground (Common With Signal Ground). 3A Continuous Current Rating Per Pin. GND 5b 5a PWR GND GND 6b 6a MOTOR C Motor Phase Outputs. Current output distributed equally across 4 pins per motor phase, 3A continuous current carrying capacity per pin. O 7b 7a MOTOR C O 8b 8a MOTOR B* O 9b 9a MOTOR B* O 10b 10a MOTOR A* O 11b 11a MOTOR A* O *For use with Single Phase (Brushed) motors, ground Hall 2 and only connect motor leads to Motor A and Motor B. HARDWARE SETTINGS Jumper Settings The drive PCB is conformal coated, thereby making it difficult to change jumper settings. Jumpers are SMT 0 ohm resistors located on the underside of the drive PCB. By default, the drive is configured with the jumpers installed. Typical drive operation will not require the jumpers to be removed. Please contact the factory before jumper removal. Jumper Description Configuration SMT Jumper (0Ω Resistor) Not Installed Installed JE1 Inhibit logic. Sets the logic level of inhibit pins. Labeled JE1 on the PCB of the drive. Low Enable Low Inhibit JE2 Hall sensor phasing. Selects 120 or 60 degree commutation phasing. Labeled JE2 on the PCB of the drive. 60 degree 120 degree
- 5. Analog Servo Drive AZXBDC15A8 Release Date: 3/10/2014 Status: Active ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com Page 5 of 7 MECHANICAL INFORMATION P1 - Signal Connector Connector Information 16-pin, 2.54 mm spaced header Mating Connector Details Samtec: BCS-116-L-S-PE Included with Drive No PWM / IN1SIGNAL GND2DIRECTION3CURRENT MONITOR4INHIBIT IN5+V HALL OUT6SIGNAL GND7HALL 18HALL 29HALL 310CURRENT REFERENCE11FAULT OUT12 P2 - Power Connector Connector Information 22-pin, 2.54 mm spaced, dual-row header Mating Connector Details Samtec: SSM-111-L-DV Included with Drive No MOTOR A11aMOTOR A11bMOTOR A10aMOTOR A10bMOTOR B9aMOTOR B9bMOTOR B8aMOTOR B8bMOTOR C7aMOTOR C7bMOTOR C6aMOTOR C6bPWR GND5aPWR GND4aPWR GND5bNC3bPWR GND4bHIGH VOLTAGE2bHIGH VOLTAGE1bHIGH VOLTAGE1aHIGH VOLTAGE2aNC (KEY)3a
- 6. Analog Servo Drive AZXBDC15A8 Release Date: 3/10/2014 Status: Active ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com Page 6 of 7 MOUNTING DIMENSIONS
- 7. Analog Servo Drive AZXBDC15A8 Release Date: 3/10/2014 Status: Active ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com Page 7 of 7 PART NUMBERING INFORMATION AMax DC Bus Voltage (1:10 in Volts) 815- Additional Options* Blank:Current Mode onlyE:Encoder Velocity Mode AvailableH:Hall velocity Mode AvailableBDCAZ Analog Drive SeriesAZDrive TypeB:Brushless/BrushedBDC:Brushless/Brushed, PWM CommandFeedback Supported8:80XX:EXTended Environmental RatingsInverted Inhibit LogicINV: *Options available for orders with sufficient volume. Contact ADVANCED Motion Controls for more information. 8:8 Peak, 4 Continuous15:15 Peak, 7.5 ContinuousPeak Current (Amps) 25:25 Peak, 12.5 ContinuousEnvironment Option ADVANCED Motion Controls AZ series of servo drives are available in many configurations. Note that not all possible part number combinations are offered as standard drives. All models listed in the selection tables of the website are readily available, standard product offerings. ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick- turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability. Examples of Modifications and Customized Products Integration of Drive into Motor Housing Integrate OEM Circuitry onto Drive PCB Mount OEM PCB onto Drive Without Cables Custom Control Loop Tuned to Motor Characteristics Multi-axis Configuration for Compact System Custom I/O Interface for System Compatibility Custom PCB and Baseplate for Optimized Footprint Preset Switches and Pots to Reduce User Setup RTV/Epoxy Components for High Vibration Optimized Switching Frequency OEM Specified Connectors for Instant Compatibility Ramped Velocity Command for Smooth Acceleration OEM Specified Silkscreen for Custom Appearance Remove Unused Features to Reduce OEM Cost Increased Thermal Limits for High Temp. Operation Application Specific Current and Voltage Limits Feel free to contact Applications Engineering for further information and details. Available Accessories ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system. Visit www.a-m-c.com to see which accessories will assist with your application design and implementation. Power Supplies Shunt Regulators Mounting Card MC1XAZ01 Filter Cards To Motor Drive(s) All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document.