Analysis of the Waveform of the Acoustic Emission Signal via Analogue Modulations with Neural Networks

IOSR Journal of Computer Engineering (IOSR-JCE)
e-ISSN: 2278-0661,p-ISSN: 2278-8727, Volume 19, Issue 1, Ver. III (Jan.-Feb. 2017), PP 14-23
www.iosrjournals.org
DOI: 10.9790/0661-1901031423 www.iosrjournals.org 14 | Page
Analysis of the Waveform of the Acoustic Emission Signal via
Analogue Modulations with Neural Networks
Orlando Gea1
, Luiz P. Calôba2
1,2
(Electrical Engineering Department, Federal University of Rio de Janeiro, Brazil)
Abstract: The acoustic emission (AE) technique is a non-destructive testing technique applied to pressurized
rigid pipelines in order to identify metallurgical discontinuities. This study analyses the dynamic behavior of the
propagation of discontinuities in cracks via AE, in the following propagation classes: no propagation (NP),
stable propagation (SP), and unstable propagation (UP). The methodology involves applying the concept of
modulation of analogue signals, which are used in signal transmission in telecommunications, for the
development of a neural network in order to determine new parameters for the AE waveform. The classification
of AE signals into propagation classes occurs, therefore, through the extraction of information related to the
dynamics of AE signals, by means of the parameters of the analogue carriers of the modulations (in amplitude
and in angle) that make up the AE signal. This set of parameters enables an efficient classification (average of
90%) through the identification of patterns from the AE signals in the classes for monitoring the state of the
discontinuity, through the use of computational intelligence techniques (artificial neural networks and non-
linear classification).
Keywords: acoustic emission, analogue modulation, neural network, non-destructive testing.
I. Introduction
Detection of the propagation of metallurgical defects in pressurized pipelines by means of the non-
destructive acoustic emission (AE) testing technique is important in preventive inspection. However, the
operational difficulty is in the classification of the AE signals into the different states of the crack (propagation
classes). The study of artificial neural networks is done in order to improve identification of the behaviour of
crack discontinuity in terms of its influence on the integrity of the structure subjected to the internal pressure [1–
5]. The discontinuity, when subjected to a load, may become a defect-carrying area, and thus an area of stress
concentration which, due to stimulation, leads to a redistribution of localized stresses, with the quick release of
mechanical stress waves, which are located internally in the material in the form of transient mechanical waves.
Thus, the biggest contribution of the technique is the analysis of the dynamic behaviour of the discontinuities,
which enables the inspection of in-service equipment in order to evaluate the presence of discontinuities that
could compromise the equipment's integrity.
Neural networks can be applied to systems modelling and pattern recognition, due to the process of
learning by parallel and distributed processing. Thus, the learning of complex input-output mappings is made
possible, due to the ability to learn from data with or without a teacher (supervised and unsupervised training).
Knowledge is acquired from its environment via the learning process and it is stored in the neural connections
(synapses or synaptic weights).The main motivation of this work is the modelling of the AE phenomenon as a
response of a dynamic system consisting of modulated signals (analogue modulations) determined by a neural
network to provide, as a result, the classification into one of the three possible propagation classes for the crack:
no propagation (NP), stable propagation (SP), and unstable propagation (UP). In telecommunications, the
modulation is used from communication systems by carriers to shift the frequency spectrum of a signal, because
modulation consists of the process by which certain characteristics of the carrier are modified by a waveform,
known as a modulator, m(t). In the case of the carrier being sinusoidal — β(t)cos[α(t)] — the modulation is the
continuous wave (CW) type — see Figure 1.
Figure 1 - Modulation process

Analysis of the Waveform of the Acoustic Emission Signal via Analogue Modulations with Neural
Analogue modulation can be classified by amplitude (linear), if the parameter in question is the
amplitude of the signal, β(t); or by angle (non-linear), if the parameters in question are the frequency (FM)
and/or the phase (PM) of the signal, α(t). Thus, the modulations cause the linear variation of the synodic
parameters (amplitude, frequency, and phase), in accordance with the modulating signal, and in turn as per the
modulation type (Figure 2).
Figure 2 - (a) linear modulation (AM) and (b) non-linear modulation (PM and FM) for the signal m(t) =
cos(2πt)
Visualization of the AE signal as the envelope of a composite signal — superposition of modulated
signals by carriers of the analogue modulation processes of a given modulating signal — introduces a set of new
features for analysis of the parameters which constitute the carriers and the modulating signal. These parameters
represent the transition between the AE signals during the hydrostatic testing and used as inputs for neural
networks, with the objective of identifying patterns among the propagation classes of discontinuities (NP, SP,
and UP). The provision of the information regarding the propagation classes becomes an important aid in the
non-destructive mechanical tests for the inspection of rigid pipes via AE.
II. Modelling
Modulation changes the format of a signal, based on another, by the variation of defining
characteristics. In an amplitude modulation (AM), the signal to be transmitted (modulating), m(t), influences the
amplitude of a frequency carrier, fam, so that the carrier's amplitude varies directly proportional to the amplitude
of the signal. In phase modulation (PM) or frequency modulation (FM), the variation of the phase or frequency
of the frequency carriers — fpm and ffm, respectively — is directly proportional to the amplitude of the
modulating signal. The following equations illustrate the concept for the modulations, in which Sm(t), Kam, Kpm,
and Kfm represent the modulated signal and the modulation constants for AM, PM, and FM, respectively [6,7].
Amplitude Modulation (AM)
(1)
Phase Modulation (PM)
(2)
Frequency Modulation (FM)
(3)
Given the above information, Figure 3 illustrates the principle of the model.
Figure 3 - Principal of the model

Thus, the resulting signal, F(t), can be defined as a composition of Sm(i)(t), with a0, a1, a2, and a3 constant, and a0
being the representation of the average of the signal, as can be seen in Equation 4:
(4)
Due to the AE signal being a physical signal (causal signal), it only occurs for t ≥ 0 (u(t) is a step function), as
can be seen in Equation 5:
(5)
Therefore, the function representing the AE signal will be a parametric function, as shown in Equation 6:
(6)
The neural network was developed with the objective of estimating the constants of the parametric
function (constants K and f of Equation 6), since the independent variable is time (t). This estimate of the neural
network results in the identification of the signal's behaviour in relation to its dynamics, through the amplitude,
through the frequency, and through the phase in the transition between the AE signals recorded. This presents a
new visual perspective of the phenomenon.
Figure 4 presents the functional description of the elements which constitute the signal flow graph
model of Equation 5 — the basic internal structure of the neural network developed. Figure 5 presents, based on
signal flow (Figure 4), the structure of the modulations in functional blocks in the hybrid neural network.
The term a0 of the equations (4, 5, and 6) is disregarded in the structuring of the neural network, because in the
studies of the AE signals captured, the average (expected value) approaches zero.
Figure 4 - Graph of signal flow
Figure 5 - Structure of the hybrid neural network with the pathways of the modulations for F(t)

In the neural network, multiple neurons are interconnected to form a distributed network. The
configuration of these interconnections in the hybrid neural network was structured based on the graph and
directed towards the definition of the topology. In the hybrid neural network, each neural block becomes
responsible for a load of the processing (internal parts of the hybrid network structure). This allows the output of
each block to exhibit the function that the functional block represents. This strategy is based on the fact that a
neural network does not necessarily achieve data symmetry, and the topological specification aspect of the
network has, as a basis, the universal approximation theorem (Kolmogorov theorem), which provides the
necessary premise for defining the structural settings of the neural blocks as "functional" in the hybrid network
(approximation of analytical functions).
The hybrid neural network can be considered to be a four-layered network with characteristics of a
network with time-delayed inputs. The algorithm was structured in accordance with the functioning principle of
the Feedforward Neural Networks (Multilayer Perceptron Networks), in which each neuron is composed of two
parts: activation potential function and activation function. The activation potential function determines how the
inputs of the network are combined within the neuron in accordance with the synaptic weights, while the
activation function provides the output of the neuron [8–11].
The implementation of the backpropagation training algorithm (descending gradient) is done across the
hybrid network by pathways that represent each modulation (Figure 5). After the training, the synapses of the
hybrid network supply the parameters of the carriers that make up the signal, by means of the connection mesh
(synapses). It can be seen that the hybrid neural network is asymmetric compared to the typical structures of
neural networks; therefore, the training is done internally in each neural network that constitutes a functional
block (as in the whole hybrid network) through the local gradient function applied to each internal and external
layer of the neural block and the hybrid network, respectively.
The characterization of the carriers by the neural network highlights behaviours that can help to
understand the phenomena, because analysis by means of these carriers distributes information on aspects
relevant to the modulations, in accordance with their relevance. In this type of neural network, the desired
information is not in the output of the network, but in its structure in the form of synaptic weights that represent
the parameters of the carriers. The hybrid neural network offers the best combination of AM, PM, and FM in the
learning, through the reduction of the mean squared error (supervised training).
III. Experimental Test
The hydrostatic tests were performed on API-XL 60 specification steel specimens (pipeline segments)
with seams, a nominal diameter of 20 inches (50.8 cm), length of 2.0 m, and 14.5 mm thick walls. Their ends
were machined to enable the assembly of two flanges for containment of the pressurization fluid (sealing with
rubber o-rings). An external crack was machined at the centre of the pipe, and fatigue was subsequently
introduced, via load cycles, in order to cause a semi-elliptical defect 160 mm long, 7.33 mm deep (ratio of
around 20:1), and 1.1 mm wide.The specimen was considered to be a thin-walled reservoir, because the ratio
between the thickness of the wall and the radius of the pipe was less than 0.1. The specimen was submitted to a
load by means of variation of the internal pressure, in accordance with the loading curve, up to the point
equivalent to 90% of the yield strength of the material.
The behaviour of the crack was accompanied through the AE systems (VALLEN and PAC), the
ultrasound was accompanied via time of flight diffraction (ToFD), while the extensometry was monitored via
electrical resistance for recordings of the dimensions of the discontinuity in the crack during the hydrostatic
testing. The AE system consisted of VALLEN and PAC sensors positioned as shown in Figure 6. A detection
threshold of 45dB was fixed in the PAC with resonant sensors at 150 kHz. For the VALLEN, a detection
threshold of 65dB was fixed for the resonant sensors at 150 kHz, with a sampling rate of 1 MHz and 200 pre-
trigger samples. The ultrasound via ToFD was done with wedges of 10 MHz, transducers of 60o
, and an
acquisition rate of 1Hz. The VALLEN sensors distributed in the specimen recorded the AE signal waveforms
during the test in accordance with the time distribution by sensor (Figure 6). The test behaviour (testing time,
internal pressure, AE signals recorded by the VALLEN equipment, and the depth of the crack) is demonstrated
by the graphs in Figures 7 and 8.

Figure 6. Structure of the specimen
Figure 7 shows the pressure curve, the depth of the crack during the hydrostatic testing, and the
recordings of AE signals captured. Pressure levels were programmed during the pressurization cycle in the test.
At these levels, the pressure was kept constant for a minimum of 10 min; however, the last level was maintained
for a minimum of 60 min. The average incremental pressure rates during loading were 10.0 bar/min until the
first level, and 2.5 bar/min at the other levels until reaching the nominal pressure equal to 90% of the yield
strength of the pipe material planned for the last level.
The total rupture of the pipe occurred at the end of the last level of the first loading cycle, so it was not possible
to perform the second loading cycle.
Figure 7 - Pressure distribution, ToFD, and AE recorded during the hydrostatic test (1 bar = 0.980 kgf/cm2
).
Figure 8 - AE recordings by sensor during the hydrostatic testing with the VALLEN and PAC equipment.

The high number of signals (spurious signals) recorded at the beginning of the test (up until 2.103
s) —
25% coming from sensors near the crack and 75% from sensors at the extremities of the specimen — was due to
the adjustment of the sealing system and the entry of the water at the beginning of the pressurization.
The propagation classes of the discontinuity were defined based on the behaviour in the variation of the crack in
accordance with the internal pressure variation (Table 1):
 No propagation (NP): The discontinuity of the crack undergoes minor changes in size for large pressure
variations (metallurgical adjustment).
 Stable propagation (SP): The discontinuity of the crack undergoes changes in size for pressure variations
(elastic effect).
 Unstable propagation (UP): The discontinuity of the crack undergoes significant changes in size for little or
no pressure variation (inelastic or plastic effect).
Table 1 shows the quantitative distribution of the propagation classes for the discontinuity of the crack in the
hydrostatic test.
Table 1.Statistics for the NP, SP, and UP classes.
Time interval (.103
s)
[02,06] [06,12] [12,14]
Variation of the crack 0.34% 13.29% 35.40%
Pressure variation 59.87% 19.63% 0%
Number of signals (centre of the pipe) 7 65 40
Number of signals (extremities) 3 40 22
The need to study the EA phenomenon via new parameters based on the waveform is important
because of the difficulty encountered in identifying patterns, even using the same recorded parameters
(amplitude, rise time, energy, and count/duration) for equipment from different manufacturers (VALLEN and
CAP), as illustrated in Figures 9 and 10. Currently, the parameters of this equipment are used in the analysis of
AE signals in the search for cracks and/or faults in the integrity of rigid pipelines; however, without the
characterization of the propagation classes.
Figure 9 - VALLEN parameters
Figure 10 - PAC parameters

Works using these parameters have been done using neural networks for the identification of the
propagation classes [2–4].The difference between the distributions for the same parameters, measured by
different equipment, results in inaccurate conclusions regarding the possible propagation regions of the
discontinuity. Thus, analysis of the carrier parameters that make up the AE signal is important for the
categorization of the states of the discontinuity in the crack, because they illustrate the transition phenomenon in
the AE signals.
IV. Application Of The Methodology In The Testing
Usage based on the signal decomposition technique aims for the identification of different classes in
accordance with the behavior of the crack’s propagation: no propagation (NP), stable propagation (SP), and
unstable propagation (UP). The AE signals from the testing consist of a set of observations, , in
which the signal is a set — — and , as can be seen in Figures 11 and 12. The
objective becomes, therefore, to understand the differences between the signals, and this enables the classes and
their elements to be presented.
Figure 11 - Examples of AE signals in the SP class
Figure 12 - Example of the AE signals in the UP class
The AE signals were analyzed in the frequency domain in groups (elements of the SP and UP classes),
as per Figures 13 and 14, with a view to determining the size of the cut-off window in the original AE signal.
The cut-off was done in order to improve the result of the hybrid neural network training, because more than
50% of the signal could be disregarded, with the boundary of the main spectrum predominating and the
suppressed part assumed to be noise (Figure 15).

Figure 13 - Frequency spectrum of the AE group in SP (Figure 11)
Figure 14 - Frequency spectrum of the AE group in UP (Figure 12)
Figure 15 - Example of AE signal, cut-off window of the AE signal, and suppressed part (noise), as well as their
respective frequency spectra.

The hybrid network was trained (supervised training) with the AE signals in order to provide the set of
carrier parameters that make up each recorded signal. These parameters consisted of a new data set, which
presented the dynamics of the signals in the SP and UP regions. From the set of carrier parameters for each AE
signal recorded during the hydrostatic testing, unsupervised learning techniques were applied to complete the
identification of patterns among the propagation classes for the crack discontinuity:
 K-means method: the K-means algorithm is one method used to find groups and the centres of these groups,
based on a data set with no prior classification. The idea is to partition a data set into separate groups, in
which the Euclidean distance between the attributes vector and the representatives of the classes is used as a
dissimilarity measure (Table 2).
 Self-organizing map: method that is particularly useful when there is non-linear mapping inherent in the
problem itself. Enables the transformation of an arbitrarily-sized input standard into a two-dimensional
discrete map, in a topologically adaptive manner (Figure 16).
Table 2. Average percentage of hits with k-means, for classification of the AE signals based on the carrier
parameters.
SP UP
91.2% 94.3%
Figure 16 - Example of map resulting from the parameters of the signals in the SP class.
The non-supervised techniques were used based on the parameter set established by the hybrid neural
network during the supervised training, for the signals of both the SP and UP classes (Table 1). The error
percentage via the K-means method is basically concentrated in the transition region between the SP and UP
classes (Table 1 and Figure 7). This transition region is also illustrated in the self-organizing map — see Figure
16. The transition region (Table 1) for this study was defined on the basis of the experience of experts in the
area of instrumentation. Thus, any changes in this area will bring new results, and, therefore, part of the studies
involves the best definition of the transition range [1–4]. For the purposes of metallurgical inspection using the
AE method, the main objective of using the technique with the neural network is the knowledge of the transition
phase between the SP and UP classes, based on new characteristics, because this reduces the likelihood of
damage to the integrity of the pressurized pipe occurring during operation (UP class).
V. Conclusion
The results were satisfactory, including for both the controlled test of the model (with deterministic
signals applied to the network) and for the AE signals (stochastic signals) presented to the hybrid network.
The hybrid network represented a neural circuit structured in functional blocks (neural networks), with direct
and indirect influence between them due to the segregation of activities by neural block. The network exhibited
results for the context signals, both by the transition analysis (compared with the previous signal) and by the
analysis based on a deterministic signal (compared with a given signal). The decomposition of the signal into
three other waveforms, modelled by the carriers of analogue modulations, enables the characteristics of the
phenomenon to be visualized. Modulation and demodulation are usually done via complex circuit techniques;
however, the hybrid neural network presented a practical and efficient solution for the application of this
technique utilized in telecommunications and signal processing. The AM modulation exhibits the characteristics
of the phenomenon’s amplitude in a new waveform, while the same principle is identified by the PM and FM
modulations in relation to the phase and frequency requirements, respectively. Through the incorporation of
time into the operation of a neural network, the network becomes capable of perceiving the statistical variations
in non-stationary processes.

The implicit representation of time enables a static neural network (multilayer perceptron) with
dynamic properties (with short-term memory). Thus, it is an approach for a nonlinear dynamic system, in which
the static network is responsible for the nonlinearity and the memory is responsible for the time.
Acknowledgements
The Carlos Chagas Filho Research Support Foundation of the State of Rio de Janeiro (FAPERJ) and
the Coordination for the Improvement of Higher Education Personnel (CAPES), for the financial support via
scholarships; the Leopoldo Américo Miguez de Mello Centre for Research and Development (CENPES) of
PETROBRAS for enabling the research and development project in partnership with COPPE-UFRJ and
UFRGS; and the LAMEF at UFRGS for the technical and operational support in the hydrostatic tests.
References
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