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GENERALISED
    FORMULATION OF
LAMINATE THEORY USING
      BEAM FE FOR
     DELAMINATED
COMPOSITE BEAMS WITH
 PIEZO ACTUATORS AND
     PIEZO SENSORS

      B. Kavi, B. K. Nanda 
          
          Research Scholar
Department of Mechanical Engineering
       NIT, Rourkela 769008
             
               Professor
Department of Mechanical Engineering
       NIT, Rourkela 769008
         E-mail: binit.kavi@gmail.com
         E-mail: bknanda@nitrkl.ac.in



ABSTRACT
A coupled linear layer wise
laminate theory and a beam FE are
formulated         for       analyzing
delaminated composite beams with
piezoactuators and sensors. The
model assumes zigzag fields for the
axial displacements and the electric
potential and it treats the
discontinuities in the displacement
fields due to the delaminations as
additional degrees of freedom. The
formulation naturally includes the
excitation of piezoelectric actuators,
their interactions with the composite
laminate, and the effect of
delamination on the predicted
sensory voltage. The quasistatic
and modal response of laminated
composite Gr/Epoxy beams with
active or sensory layers having
various delamination sizes is
predicted. The numerical results
illustrate the strong effect of
delamination       on the       sensor
voltage, on through the thickness
displacement and on the stress
fields. Finally, the effect of
delamination on modal frequencies
and shapes are predicted and
compared         with       previously
obtained experimental results.

   Keywords:                  Composite
   materials;                 Laminate;
Delamination;      Modelling;
   Finite    element;   Beams;
   Piezoelectrics

1.0 INTRODUCTION
1.1. General information
The development of active structural
health     monitoring      systems     and
techniques using piezoelectric actuator
and sensor wafers or films is an area
experiencing      significant    technical
activity[1 a]. Particular emphasis is
placed on the active structural health
monitoring methods for composite
structures, as the likelihood of internal
defects, and the evolution of invisible
damage in the composite material
during service life remains high. One
candidate     type     of    damage       is
delamination     cracks,      which     are
usually induced during low-velocity
impact and fatigue, remain hidden and
can propagate quickly leading to
catastrophic failure. Among the many
open issues in this field is the
development      of      analytical    and
numerical models capable of capturing
the effect of delaminations on the
structural response, particularly on
the      electromechanical        response
components associated with the
piezoelectric actuators and sensors, as
such models may help understand the
sensitivity     of      electromechanical
response on damage parameters, and
thus provide a basis for                the
development of damage detection and
localization techniques and the design of
the smart composite system. To this
end, this paper presents a layerwise
mechanics theory and a finite element
for analyzing laminated beams with
delamination     cracks      and     active
piezoelectric sensors.

          In the present paper, an
electromechanically               coupled
layerwise theory is described for
composite beams with piezoelectric
actuators      and    sensors,     treating
interfacial sliding, crack opening and
slope       discontinuity    across       a
delamination crack, as additional
degrees of freedom. The generalized
stiffness, mass piezoelectric, and
permittivity matrices are formulated and
a 2-node finite element is further
developed. The new finite element
capabilities are evaluated by predicting
the effect of a single delamination on
the modal and quasistatic response of
composite beams with passive or
active     piezoelectric   layers.     The
analytical predictions of the modal
frequencies are further correlated with
available measurements. Also the
delamination mode shapes are presented
showing the delamination „„breathing‟‟.
Through these model predictions, some
mechanisms capable of revealing the
delamination presence are further
discussed with an eye toward active
delamination detection.

2.0 EQUATIONS AND SYMBOLS
This section presents the formulated
mechanics for piezoelectric laminated
beams with interlaminar delamination
cracks.

2.1. Governing material equations
Each ply is assumed to exhibit linear
piezoelectric behavior. In the current
beam case, in-plane and interlaminar
shear strains are considered in the elastic
field. The piezoelectric materials
considered are monoclinic class two
crystals with the poling direction
coincident with the z-axis. The
constitutive equations have the form 1,
5 and S1, S5 are the axial and shear
mechanical stresses and strains,
respectively; E1 and E3 are the electric
field vectors; D1 and D3 are the electric
displacement vectors; C11 and C55 are
the elastic stiffness coefficients; e15 and
e31 are the piezoelectric coefficients;
and 11, 33 are the electric permittivity
coefficients of the material. Superscripts
E and S indicate constant electric field
and strain conditions, respectively. The
above system of equations encompasses
the      behavior      of     a      beam‟s
piezocomposite layer. The electric field
vector is the negative gradient of the
electric potential 




2.2. Equations of equilibrium
2.3. Kinematic assumptions




2.4. Strain–displacement relations and
electrical field




2.5. Laminate electric enthalpy and
laminate matrices




2.6. Finite element formulation




3.0 APPLICATIONS AND
     DISCUSSION
In the present paper, we focus on the
quasistatic response (      =0)and free
dynamic response (P(t) = Q(t) = θ A(t) =
0) of the delaminated beam.
3.1.Materials,       geometry,        and
assumptions:
This section presents numerical results
from several representative problems.
The accuracy of the developed
mechanics is first validated for the case
of pristine beams with previous models.
Predicted     modal     frequencies    of
delaminated beams are also compared
with previously contacted experimental
results [1 b]. All applications were
focused on composite Gr/Epoxy
T300/934 beams with quasi-isotropic
laminations [0/90/45/_45]s, 0.127 mm
nominal ply thickness, 280 mm long and
25 mm wide. Four different full-width
delamination crack sizes were used (see
Fig. 2) covering the 10.9%, 21.8%
and 43.6% of the total specimen‟s
length, respectively. In the composite
beams two piezoceramic layers were
considered each one covering the top
and bottom surface of the specimen
having thickness equal to the nominal
ply thickness. The piezoceramic layers
were used either as actuators or sensors.

4.0 ILLUSTRATION
Moodle generalised formulation of laminate theory using beam fe for delaminated composite beams with pie
4.0 SUMMARY
Layerwise         mechanics         were
formulated and described for analyzing
the coupled electromechanical response
of delaminated composite beams with
embedded        passive     or     active
piezoelectric layers. Delamination crack
movements (relative slip and opening)
were included in the mechanics as
additional degrees of freedom. The
capability and versatility of the new
finite element to model the effect of
delamination on the modal and
quasistatic response was evaluated on
Gr/Epoxy T300 composite beams with
various sizes of delamination cracks.
Modal frequency predictions were
favorably correlated with previously
contacted experimental measurements.
      Numerical studies of the effect of
delamination on local fields evaluated
the capabilities of the method and
pointed out some promising damage
indicators. Usage of a network of
piezoceramic or piezopolymer sensors
covering the surface of a critical
structural area appears promising in the
low-frequency region, provided that
proper modes are excited and
monitored. Voltage variations across the
length of the beam may offer
information about the axial position and
the boundaries of delamination, which
can be exemplified by proper actuator
configurations. On the other hand, axial
and shear strain or stress distribution
appear far more sensitive to the vertical
and horizontal position of debonding.
Combination of the information offered
from the sensory voltage and the axial
or shear strains may effectively reveal
the position and size of a delamination.
An additional damage index may be the
sensor voltage distribution of a beam
actuated near a breathing modal
frequency. Overall, the developed FE
offers many advantages toward the
simulation and design of active
delamination monitoring structures.
Future work has been directed toward
the inclusion of interfacial contact into
the mechanics and FE, and the
prediction of the non-linear dynamic
response.

5.0 REFERENCES
1. a. Nikolaos, Chrysochoidis, Dimitris,
Saravanos, “Generalized layerwise
mechanics for the static and
  modal response of delaminated
  composite beams with active
  piezoelectric sensors”, International
  Journal of Solids and Structures 44,
  2007, pp. 8751–8768.
b. Chrysochoidis, Saravanos,
“Assessing the effects of delamination
on the damped dynamic response of
composite beams with piezoelectric
actuators and sensors”, Smart
materials and Structures 13 (4), 2004,
pp. 733–742.
2. a. Jinquan Cheng, Farid Taheri, “A
smart single-lap adhesive joint
integrated with
partially distributed piezoelectric
patches”, International Journal of
Solids and Structures 43, 2006, pp.
1079–1092.
b. Jinquan Cheng, Xiaoxia Wu ,
Guoqiang Li, Farid Taheri, Su-Seng
Pang, ” Development of a smart
composite pipe joint integrated with
piezoelectric layers under tensile
loading”, International Journal of
Solids and Structures 43, 2006, pp
5370–5385.
3. G. Song, V. Sethi, H.-N.
Li,“Vibration control of civil
structures using piezoceramic smart
materials: A
review”, Engineering Structures 28,
2006, pp. 1513–1524.

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Moodle generalised formulation of laminate theory using beam fe for delaminated composite beams with pie

  • 1. GENERALISED FORMULATION OF LAMINATE THEORY USING BEAM FE FOR DELAMINATED COMPOSITE BEAMS WITH PIEZO ACTUATORS AND PIEZO SENSORS B. Kavi, B. K. Nanda   Research Scholar Department of Mechanical Engineering NIT, Rourkela 769008  Professor Department of Mechanical Engineering NIT, Rourkela 769008 E-mail: binit.kavi@gmail.com E-mail: bknanda@nitrkl.ac.in ABSTRACT A coupled linear layer wise laminate theory and a beam FE are formulated for analyzing delaminated composite beams with piezoactuators and sensors. The model assumes zigzag fields for the axial displacements and the electric potential and it treats the discontinuities in the displacement fields due to the delaminations as additional degrees of freedom. The formulation naturally includes the excitation of piezoelectric actuators, their interactions with the composite laminate, and the effect of delamination on the predicted sensory voltage. The quasistatic and modal response of laminated composite Gr/Epoxy beams with active or sensory layers having various delamination sizes is predicted. The numerical results illustrate the strong effect of delamination on the sensor voltage, on through the thickness displacement and on the stress fields. Finally, the effect of delamination on modal frequencies and shapes are predicted and compared with previously obtained experimental results. Keywords: Composite materials; Laminate;
  • 2. Delamination; Modelling; Finite element; Beams; Piezoelectrics 1.0 INTRODUCTION 1.1. General information The development of active structural health monitoring systems and techniques using piezoelectric actuator and sensor wafers or films is an area experiencing significant technical activity[1 a]. Particular emphasis is placed on the active structural health monitoring methods for composite structures, as the likelihood of internal defects, and the evolution of invisible damage in the composite material during service life remains high. One candidate type of damage is delamination cracks, which are usually induced during low-velocity impact and fatigue, remain hidden and can propagate quickly leading to catastrophic failure. Among the many open issues in this field is the development of analytical and numerical models capable of capturing the effect of delaminations on the structural response, particularly on the electromechanical response components associated with the piezoelectric actuators and sensors, as such models may help understand the sensitivity of electromechanical response on damage parameters, and thus provide a basis for the development of damage detection and localization techniques and the design of the smart composite system. To this end, this paper presents a layerwise mechanics theory and a finite element for analyzing laminated beams with delamination cracks and active piezoelectric sensors. In the present paper, an electromechanically coupled layerwise theory is described for composite beams with piezoelectric actuators and sensors, treating interfacial sliding, crack opening and slope discontinuity across a delamination crack, as additional degrees of freedom. The generalized stiffness, mass piezoelectric, and permittivity matrices are formulated and a 2-node finite element is further developed. The new finite element capabilities are evaluated by predicting the effect of a single delamination on the modal and quasistatic response of composite beams with passive or active piezoelectric layers. The
  • 3. analytical predictions of the modal frequencies are further correlated with available measurements. Also the delamination mode shapes are presented showing the delamination „„breathing‟‟. Through these model predictions, some mechanisms capable of revealing the delamination presence are further discussed with an eye toward active delamination detection. 2.0 EQUATIONS AND SYMBOLS This section presents the formulated mechanics for piezoelectric laminated beams with interlaminar delamination cracks. 2.1. Governing material equations Each ply is assumed to exhibit linear piezoelectric behavior. In the current beam case, in-plane and interlaminar shear strains are considered in the elastic field. The piezoelectric materials considered are monoclinic class two crystals with the poling direction coincident with the z-axis. The constitutive equations have the form 1, 5 and S1, S5 are the axial and shear mechanical stresses and strains, respectively; E1 and E3 are the electric field vectors; D1 and D3 are the electric displacement vectors; C11 and C55 are the elastic stiffness coefficients; e15 and e31 are the piezoelectric coefficients; and 11, 33 are the electric permittivity coefficients of the material. Superscripts E and S indicate constant electric field and strain conditions, respectively. The above system of equations encompasses the behavior of a beam‟s piezocomposite layer. The electric field vector is the negative gradient of the electric potential  2.2. Equations of equilibrium
  • 4. 2.3. Kinematic assumptions 2.4. Strain–displacement relations and electrical field 2.5. Laminate electric enthalpy and laminate matrices 2.6. Finite element formulation 3.0 APPLICATIONS AND DISCUSSION In the present paper, we focus on the quasistatic response ( =0)and free dynamic response (P(t) = Q(t) = θ A(t) = 0) of the delaminated beam.
  • 5. 3.1.Materials, geometry, and assumptions: This section presents numerical results from several representative problems. The accuracy of the developed mechanics is first validated for the case of pristine beams with previous models. Predicted modal frequencies of delaminated beams are also compared with previously contacted experimental results [1 b]. All applications were focused on composite Gr/Epoxy T300/934 beams with quasi-isotropic laminations [0/90/45/_45]s, 0.127 mm nominal ply thickness, 280 mm long and 25 mm wide. Four different full-width delamination crack sizes were used (see Fig. 2) covering the 10.9%, 21.8% and 43.6% of the total specimen‟s length, respectively. In the composite beams two piezoceramic layers were considered each one covering the top and bottom surface of the specimen having thickness equal to the nominal ply thickness. The piezoceramic layers were used either as actuators or sensors. 4.0 ILLUSTRATION
  • 8. Layerwise mechanics were formulated and described for analyzing the coupled electromechanical response of delaminated composite beams with embedded passive or active piezoelectric layers. Delamination crack movements (relative slip and opening) were included in the mechanics as additional degrees of freedom. The capability and versatility of the new finite element to model the effect of delamination on the modal and quasistatic response was evaluated on Gr/Epoxy T300 composite beams with various sizes of delamination cracks. Modal frequency predictions were favorably correlated with previously contacted experimental measurements. Numerical studies of the effect of delamination on local fields evaluated the capabilities of the method and pointed out some promising damage indicators. Usage of a network of piezoceramic or piezopolymer sensors covering the surface of a critical structural area appears promising in the low-frequency region, provided that proper modes are excited and monitored. Voltage variations across the length of the beam may offer information about the axial position and the boundaries of delamination, which can be exemplified by proper actuator configurations. On the other hand, axial and shear strain or stress distribution appear far more sensitive to the vertical and horizontal position of debonding. Combination of the information offered from the sensory voltage and the axial or shear strains may effectively reveal the position and size of a delamination. An additional damage index may be the sensor voltage distribution of a beam actuated near a breathing modal frequency. Overall, the developed FE offers many advantages toward the simulation and design of active delamination monitoring structures. Future work has been directed toward the inclusion of interfacial contact into the mechanics and FE, and the prediction of the non-linear dynamic response. 5.0 REFERENCES 1. a. Nikolaos, Chrysochoidis, Dimitris, Saravanos, “Generalized layerwise mechanics for the static and modal response of delaminated composite beams with active piezoelectric sensors”, International Journal of Solids and Structures 44, 2007, pp. 8751–8768.
  • 9. b. Chrysochoidis, Saravanos, “Assessing the effects of delamination on the damped dynamic response of composite beams with piezoelectric actuators and sensors”, Smart materials and Structures 13 (4), 2004, pp. 733–742. 2. a. Jinquan Cheng, Farid Taheri, “A smart single-lap adhesive joint integrated with partially distributed piezoelectric patches”, International Journal of Solids and Structures 43, 2006, pp. 1079–1092. b. Jinquan Cheng, Xiaoxia Wu , Guoqiang Li, Farid Taheri, Su-Seng Pang, ” Development of a smart composite pipe joint integrated with piezoelectric layers under tensile loading”, International Journal of Solids and Structures 43, 2006, pp 5370–5385. 3. G. Song, V. Sethi, H.-N. Li,“Vibration control of civil structures using piezoceramic smart materials: A review”, Engineering Structures 28, 2006, pp. 1513–1524.