Dc motor speed control with feedback monitor based on c# application

IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
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Volume: 03 Issue: 03 | Mar-2014, Available @ http://www.ijret.org 398
DC MOTOR SPEED CONTROL WITH FEEDBACK MONITOR BASED
ON C# APPLICATION
Prithviraj R. Shetti1
, Ashok G. Mangave2
1
lecturer, E&TC Engg, Ashokrao Mane Polytechnic, Kolhapur, Maharashtra, India
2
lecturer, E&TC Engg, Ashokrao Mane Polytechnic, Kolhapur, Maharashtra, India
Abstract
Precise, cheap control and monitoring the speed of DC motor is ever hot area of work. In the present paper we have attempted to
implement speed control and feedback monitoring for a 12 Volt/1000 RPM rated motor. Speed control is done with help of PWM pins
on Arduino/AVR board and H-bridge IC L293D. Feedback speed monitoring is based on IR pair based interrupt monitoring. Hence
Sensing and calculation part of process is handled by Arduino/AVR board. All of this is implemented with help of PC based user
interface developed in C#. In a typical user interface speed control is achieved with help of trackBar and speed monitoring with help
of Text window, was we get direct readout of current speed in RPM.
Keywords: Arduino/AVR board, PWM, DC motor, IR based speed monitoring using interrupt, C# etc…
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1. INTRODUCTION
DC motors are mainstay of electric traction drives on both
electric and diesel-electric locomotives, street-cars/trams and
diesel electric drilling rigs for many years. The introduction of
DC motor and an electric grid system to run the machinery
started in 1870’s and cause second industrial revolution.
Today DC motors are still found in toys and disk drives, or in
large sizes to operate steel rolling mills and paper
machines.[1] Speed Control of DC motor is a area we are
always interested in. For the reason that the solution has to
precise and more importantly cheap. Interested sectors include
small/heavy industry and research laboratory. Here it is to be
noted that speed control and speed regulation are different
terms. For present project we demonstrate speed control.
However since this application is PC based wherein we
monitor current speed, it can be successfully modified for
speed regulation tasks. With the help of present system user
can control speed of DC motor with help of a friendly user
interface. User can select direction of rotation viz.
Clockwise/Anticlockwise at click of a button during any time
of operation. He can select speed of rotation with help of
trackBar. Stop motor with button click. And also monitor
current speed in text window.
The development of such a system was assisted and made easy
going by open source Arduino/AVR board which has ready to
use PWM pins and also to mention the CMOS H-bridge IC
L293D motor driver IC. It is possible to control direction and
speed both with help of this IC.
2. RELATED WORK
Obviously the idea of DC motor speed control is not new.
Particularly speaking, for the kind of motor we use in our
project. We can find numerous authentic websites
demonstrating speed control with help of Arduino[2] and
L293D[3] which is a motor driver IC. In most cases
potentiometer is used to demonstrate speed control using
PWM capabilities of Arduino.
3. PROPOSED SYSTEM
Fig 1 shows the block level representation of system. IR pair
is used monitor the speed of motor. Very cheaply available
unmatched pair is used to have test results in bad conditions.
The H-bridge motor driver IC L293D requires a +5volt for
operation and a separate 0-24volt external supply for motor. It
is used to change speed and direction of motor. The PC based
application has trackBar for speed control, Buttons to
open/close serial port, change direction of rotation, stop motor
and a text window for monitoring speed. Motor is 12volt/1000
RPM rated motor.
Fig -1: Proposed system

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4. HARDWARE DESIGN
4.1 Arduino/AVR Board
Either a standalone Arduino board or minimal Arduino
configuration works fine. We used standard Arduino available
as Freeduino board in India. Fig 2 shows sketch of circuit
setup developed using fritzing[4].
Fig -2: Circuit arrangement in fritzing
4.2 Motor Driver Unit
Motor driver unit has IC L293D. The pin connections can be
found in datasheet[3]. logic for changing direction of motor
and controlling motion in Table 1. Table 1 indication the way
pins must be configured for changing direction of rotation.
Pins 2 and 7 of L293D are connected to Arduino pins4 and 5
respectively. These pins are used to control direction of
rotation. Pin1 of L293D connected to PWM pin3 of Arduino.
This pin is used to control speed of rotation. Values written in
the range of 0-5 volt on this pin change the speed of motor
from 0-max rated.
4.3 IR Pair
IR pair is used for speed measurement. For this external
interrupt int0 of Arduino is used. On Arduino pin2 is available
as int0. The photodetector cathode goes to +5volt and junction
of anode with 10Kohm resistance goes to int0. The other end
of 10Kohm resistance is ground. Here the function of
photodetector and 10Kohm resistance acts as source of
interrupt. For present arrangement whenever something
appears in the path of IR transmitter LED and IR detector,
interrupt is applied to the Controller.
4.4 Motor Unit
Motor is 12volt/1000RPM rated DC motor. Motor is
connected to pins 3 and 6 of L293D.
4.5 Power Supply
External 0-24volt supply required for Motor. The supply is in
actual connected between Pin8 of L293D and Ground.
Arduino board itself receives power from USB cable used for
serial communication.
Table -1: LOGIC TABLE FOR H-BRIDGE IC L293D
EN 1A 2A FUNCTION
HIGH LOW HIGH Turn CW
HIGH HIGH LOW Turn CCW
HIGH LOW LOW Stop
HIGH HIGH HIGH Stop
LOW Ignored Ignored Stop
5. SOFTWARE DESIGN
5.1 Arduino Code
Arduino code is written in C using the open source IDE. The
two important commands used in program are
digitalWrite(pin,HIGH) & analogWrite(pin,value). Writing a
high/low to any pin brings it to +5volt/0volt. Analog write
function can be used in case of PWM pins. The flowchart
corresponding to Arduino code is shown in fig 3.
5.2 PC Application Code
The PC based application is developed in C# using windows
forms. There are important functions to handle like
opening/closing serial port, reading and characterising
incoming serial data, reading button states and taking action
accordingly. The flowchart corresponding to C# code is shown
in fig 4.
Fig -3: Flowchart for Arduino code

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Fig -4: Flowchart for PC application code
6. RESULT
Fig5-6 show the photographs of actual setup in running mode
and fig7. shows PC based User interface. Fig8-9 give more
closer look. In the user interface we can see RPM readings
displayed in text window.
Fig -5: Running Demo
Fig -6: Running Demo (zoom)
Fig -7: Running PC application
Fig -8: Running PC application (zoom)

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Fig -9: Running PC application (zoom)
7. CONCLUSIONS
Traditionally speed control is achieved based on potentiometer
approach. We have tried to bring precision, neatness and user
friendliness to the setup. The actual concept of hardware setup
is recent but provision of PC based user interface has brought
better usability and remote operation. But to mention, the
readings obtained have a variation of +/-10RPM. We hope that
we can improvise on this in future.
REFERENCES
[1]. http://www.en.m.wikipedia.org/wiki/DC_motor
[2]. http://www.playground.arduino.cc/main/DCMotorControl
[3].http://www.users.ece.utexas.edu/~valvano/Datasheets/L29
3d.pdf
[4]. http://www.fab.fritzing.org
BIOGRAPHIES
Prithviraj R. Shetti has received B.E in
Electronics and Telecommunication from Shivaji
University, Kolhapur in May 2006. His research
interests include Embedded system design
related to Electronics and electrical problems.ID:
prsece@gmail.com
Ashok G. Mangave has received M.E in
Electronics from Shivaji University, Kolhapur in
Jan. 2014. His research interests include Control
systems and Instrumentation. ID:
mangave2404@gmail.com

Dc motor speed control with feedback monitor based on c# application

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Dc motor speed control with feedback monitor based on c# application