3G/4G based Remote IO communication Solutions for Moxa and Dynalog
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The document details the Moxa I/O solution, specifically the iologik 2500 series, which integrates various communication methods including cellular and Ethernet, and supports multiple I/O expansions and advanced features like a built-in data logger and secure VPN support. It introduces the new click&go plus control logic for efficient I/O solutions and the mx-aopc ua server for improved data handling and communication. The system emphasizes reliability and ease of use, facilitating real-time data updates and alarm management for industrial applications.
3G/4G based Remote IO communication Solutions for Moxa and Dynalog
- 1. 1 Moxa I/O Solution By Partha Bharadwaj
- 2. 2 GPRS Based RTU Communication for NTPC Project PLC Meter s PLC Dual SIM GPRS Modem RS-485 TCP/IP AI/DI Remote Site 1 Internet VPN Security • IPSEC Tunnels • L2TP IPSEC etc. SCADA Server Prerequisites for Server 1. Internet Access 2. One Static IP at Each Server 3. GPRS Manager Software 4. SCADA Software MainPhysicalLink P.S. When The Main Physical Link fails it should switch over to GPRS link automatically
- 3. 3 Features • Supports cellular (HSPA), Ethernet, and serial communication • New Click&Go Plus logic provides powerful front-end intelligence • 4-port unmanaged switch built in for linking to Ethernet devices • Optimized I/O expansion port for daisy chaining up to 8 ioLogik E1200 units • 2 serial ports (RS-232/422/485) for connecting field devices • Built-in datalogger supports an FTP server and microSD™ card with up to a 32 GB • Transforms Modbus RTU into Modbus TCP or Active Tags • Active communication with patented MX-AOPC UA Server • Smart alarm management: Email, SNMP traps, TCP, UDP • Wide operating temperature: -30 to 70°C (-22 to 158°F) MOXA -- IoLogik 2542-HSPA Smart HSPA remote I/O with Click&Go Plus, 4 AIs, and 12 DIOs
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- 5. 5 Powerful Control Logic from the New Click&Go Plus™ The new Click&Go Plus™ control logic now supports up to 48 rules with further upgrades to 8 conditions/actions. In addition, its graphical user interface provides 3 logic gates and 3 multi- layers, helping you build more powerful and efficient IO solutions. Once you finish setting up your Click&Go Plus™ logic rules, IOxpress’s easy-to-use simulation function can be used to find potential errors in your Click&Go Plus™ rules before uploading them to your online devices. Peer-to-peer (P2P) mode is widely used for industrial applications. Traditionally, you would need to use P2P devices on both sides of the connection. However, if a configuration mismatch occurred between the P2P devices, the P2P connection would fail, after which you would need to spend extra time and effort to check the P2P settings. With IOxpress, all you need to do is set up the output device, and the P2P connection will be established automatically.
- 6. 6 One IP for Multiple Expansion I/Os Gives You a Smarter Data Acquisition Solution The ioLogik 2500’s unique IO expansion hardware design lets you link up to 8 ioLogik E1200 modules into a versatile I/O array with 100+ different I/O channels. The ioLogik 2500 acts as the perfect “head” unit, using Click&Go Plus logic to control the entire I/O array, and providing a single IP to connect the entire I/O array to your network.
- 7. 7 VPN—Build a Reliable and Secure Cellular Communication Network For security purposes, the ioLogik 2500-GPRS/HSPA also supports IPSec for building a secure VPN tunnel to the host station. With the help of VPNs, cellular devices acting as a VPN client can initiate a connection with a VPN server. Once the connection is established, cellular devices can communicate with other network devices on the same private network. Powerful Datalogger and Value-added MODBUS Gateway The ioLogik 2500 supports micro SD cards with up to 32 GB of memory, turning the ioLogik into a powerful datalogger for storing valuable data. And with a built-in FTP server, important data from field sites can be accessed remotely by different systems. In addition, the 2 serial communication ports can be used to input data from devices using the Modbus RTU protocol, and then transform the data into Modbus TCP or AOPC tag format before sending it out over the Ethernet network.
- 8. 8 New MX-AOPC UA Server Efficiently Reduces System Response Time The new MX-AOPC UA supports both UA server and DA server types. MX-AOPC UA server has a number of strengths. UA server provides a standard, state of the art security model, assuring your system’s security, and supports communication channels via the standard UA TCP port. This means that messages can be relayed through third party proxies. In addition, configuring the firewall is be easier, since you won’t need to worry about DCOM settings. In addition, MX-AOPC supports both the traditional Modbus protocol and Moxa’s patented Push type communication. Unlike the traditional passive “pull” method, “active” messages are automatically “pushed” from the ioLogik 2500 to the SCADA system when the I/O state changes or pre-configured events occur. In this way, information can be accurately and efficiently pushed to the SCADA system as it becomes available.
- 9. 9 Expansion Modules ioLogik E1240 : Ethernet remote I/O with 2-port Ethernet switch and 8 Ais • Features and Benefits : • Support Modbus/TCP Protocol • Active communication with patented Active OPC Server • 2-port Ethernet switch for daisy-chain topologies • Easy mass deployment and configuration with ioSearch utility • Save time and wiring cost with peer-to-peer communication • User-defined Modbus/TCP addressing • Simplify I/O managment with MXIO library on either Windows or Linux platform • Supports SNMPv1/v2c • UL/cUL Class I Division 2, ATEX Zone 2 certification • Wide operating temperature: -40 to 75°C ( -40 to 167°F )
- 10. 1 0 MX-AOPC UA Suite Cohesive, secure, reliable connection between device, database, and SCADA The MX-AOPC UA Suite includes the MX-AOPC UA Server, Viewer*, and Logger*, which are all based on the OPC UA (Unified Architecture) standard. OPC UA is the next generation OPC standard (IEC 62541), which provides a cohesive, secure, and reliable framework for accessing real-time and historical data. The MX-AOPC UA Server not only inherits Moxa’s patented active monitoring technology, but also supports Modbus protocol for polling data, to provide a secure and reliable gateway bridging edge devices to the SCADA system. The MXAOPC UA Viewer is an OPC UA client that allows users to easily view tag values and server statuses. The MX-AOPC UA Logger is another handy client for converting and uploading data logs to the central database. With Moxa’s MX-AOPC UA Suite, users can now instantly receive alarms, real-time updates, and save historical data, allowing for both timely risk prevention and solid maintenance response. Features and Benefits • First OPC UA server for industrial automation supporting both push and pull communication • One-click active tag creation • Efficient database uploads • Automatic data updates from SD cards following network failures • Simple and easy viewing of tag values and UA server status • OPC UA: The next generation of interoperability, reliability, and security
- 11. 1 1 First OPC UA Server for Industrial Automation Supporting both Push and Pull Communication Moxa has pioneered the concept of “active type” OPC software in the automation industry. The patented MX- AOPC UA Server offers both polling and non-polling architectures alongside the standard OPC UA protocol, giving users the alternative of pull or push-based communication from Moxa’s devices. With push technology, I/O status is updated to the MX-AOPC UA Server only when there is an I/O status change, a pre-configured interval is reached, or when a request is issued by a user. This application of push technology cuts metadata overhead, resulting in faster I/O response times and more accurate data collection than traditional pull-based architectures. With Moxa’s “active technology” advantage, users can now instantly receive alarms and real time updates, allowing for timely risk response.
- 12. 1 2 Efficient Database Uploads With most remote data acquisition systems, during daily operations additional human resources are needed to collect data manually from remote storage devices for loading into a database. Even with RTUs remotely collecting data over the network, software must be developed to handle the task of converting and uploading these data logs. Moxa’s MX-AOPC UA Logger not only makes real-time data collection much easier, it also simplifies the conversion of historical data into database-ready formats. MX-AOPC UA Logger interacts directly with our MX-AOPC UA Server, working as a bridge between field data and stored databases or spreadsheets. Furthermore, the MX-AOPC client converts and uploads data logs to the central database. The MX-AOPC UA Logger can collate tags from individual Moxa RTUs or remote I/O devices into the same database or spreadsheet, freeing users from the need to manipulate data after processing.
- 13. Dynalog(India) Limited, Kailash Vaibhav, Parksite, Vikhroli (West), Mumbai - 400 079 Tel: +91-22-2518 1900 / Fax: +91 - 22- 2518 1930/40, Enquiry: sales@dynalogindia.com Ahmedabad | Bangalore | Dehradun | Mumbai | Pune | New Delhi THANK YOU