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MANUFACTURING  AUTOMATION MAE 576 [MECHATRONICS] Project GROUP E Chembrammel  Elavunkal  Srinivasan  Vishwajeet University at Buffalo, Mechatronics, Spring 2010
Objective  Coordination of multiple controllers and the mutual communication between the controllers Multi – Robot coordination Mobile robot control Integrate the above mentioned objectives to achieve the automation of a shop floor.
Schematic Diagram of Factory Automation
Flowchart B A
B A
Hierarchy of Robot Task Planning The path of the AGV is broken down to sections of left and right turns  These turns are coded in binary as 0 and 1 respectively Thus a path is represented by number  For example, for the pair of Home-R4, the binary number formed by the turns is 11011. Total number of bits in the number = 5. The decimal equivalent of the number is 27. So the code is 27 * 10 + 5  = 275. Origin Destination Turn 4 Turn 3 Turn 2 Turn 1 Initial State Number of Turns Code Home R1 0 0 0 1 1 5 35 Home R2 1 0 0 1 1 5 195 Home R3 0 1 0 1 1 5 115 Home R4 1 1 0 1 1 5 275 Home C2 1 0 1 1 1 5 235 R1 C1   1 0 0 1 4 94 R2 C1   1 0 0 0 4 84 R3 C1   1 0 0 1 4 94 R4 C1   1 0 0 0 4 84 C1 C2       1 1 2 32 C1 R1   0 0 1 0 4 24 C1 R2   1 0 1 0 4 104 C1 R3   0 1 1 0 4 64 C1 R4   1 1 1 0 4 144 C2 W         1 1 11 W C2         0 1 1 W R1 0 0 1 1 1 5 75 W R2 1 0 1 1 1 5 235 W R3 0 1 1 1 1 5 155 W R4 1 1 1 1 1 5 315 W Home   0 0 1 1 4 34 Legend 1 Left 0 Right
Bluetooth Communication Protocol
System Implementation AGV Conveyor Mechanism Raw Material
Automated Plant
GUI Implementation For semi – automatic control
Circuit Diagrams Boe Bot Conveyor
Goals Achieved Automated floor shop to manage inventory and manufacturing processes Task Planning for the AGV was done for sequencing a day’s work A novel communication scheme was developed for the communication between the Boe-Bot and the base station via Bluetooth

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A Mechatronics project on Manufacturing Automation ppt

  • 1. MANUFACTURING AUTOMATION MAE 576 [MECHATRONICS] Project GROUP E Chembrammel Elavunkal Srinivasan Vishwajeet University at Buffalo, Mechatronics, Spring 2010
  • 2. Objective Coordination of multiple controllers and the mutual communication between the controllers Multi – Robot coordination Mobile robot control Integrate the above mentioned objectives to achieve the automation of a shop floor.
  • 3. Schematic Diagram of Factory Automation
  • 5. B A
  • 6. Hierarchy of Robot Task Planning The path of the AGV is broken down to sections of left and right turns These turns are coded in binary as 0 and 1 respectively Thus a path is represented by number For example, for the pair of Home-R4, the binary number formed by the turns is 11011. Total number of bits in the number = 5. The decimal equivalent of the number is 27. So the code is 27 * 10 + 5 = 275. Origin Destination Turn 4 Turn 3 Turn 2 Turn 1 Initial State Number of Turns Code Home R1 0 0 0 1 1 5 35 Home R2 1 0 0 1 1 5 195 Home R3 0 1 0 1 1 5 115 Home R4 1 1 0 1 1 5 275 Home C2 1 0 1 1 1 5 235 R1 C1   1 0 0 1 4 94 R2 C1   1 0 0 0 4 84 R3 C1   1 0 0 1 4 94 R4 C1   1 0 0 0 4 84 C1 C2       1 1 2 32 C1 R1   0 0 1 0 4 24 C1 R2   1 0 1 0 4 104 C1 R3   0 1 1 0 4 64 C1 R4   1 1 1 0 4 144 C2 W         1 1 11 W C2         0 1 1 W R1 0 0 1 1 1 5 75 W R2 1 0 1 1 1 5 235 W R3 0 1 1 1 1 5 155 W R4 1 1 1 1 1 5 315 W Home   0 0 1 1 4 34 Legend 1 Left 0 Right
  • 8. System Implementation AGV Conveyor Mechanism Raw Material
  • 10. GUI Implementation For semi – automatic control
  • 11. Circuit Diagrams Boe Bot Conveyor
  • 12. Goals Achieved Automated floor shop to manage inventory and manufacturing processes Task Planning for the AGV was done for sequencing a day’s work A novel communication scheme was developed for the communication between the Boe-Bot and the base station via Bluetooth