Advanced motion controls azb10a4
0 likes292 views
The AZB10A4 is a PWM servo drive designed to drive brushless and brushed DC motors. It has a peak current of 10A, continuous current of 5A, and operates on a 10-36VDC power supply. The drive provides hardware protection against overvoltage, undervoltage, overcurrent, and other faults.
Advanced motion controls azb10a4
- 1. Analog Servo Drive AZB10A4 Description Power Range The AZB10A4 PWM servo drive is designed to drive brushless and brushed DC motors at a high switching frequency. To increase system reliability and to reduce cabling costs, the drive is designed for direct integration into your PCB. The AZB10A4 is fully protected against over-voltage, under-voltage, over- current, over-heating, and short-circuits. A single digital output indicates operating status. The drive interfaces with digital controllers that have analog ±10V output. This servo drive requires only a single unregulated isolated DC power supply, and is fully RoHS (Reduction of Hazardous Substances) compliant. See Part Numbering Information on last page of datasheet for additional ordering options. Peak Current 10 A Continuous Current 5 A Supply Voltage 10 - 36 VDC Features Four Quadrant Regenerative Operation Direct Board-to-Board Integration Lightweight High Switching Frequency Wide Temperature Range Differential Input Command Digital Fault Output Monitor Current Monitor Output Single Supply Operation Compact Size High Power Density 12VDC Operation HARDWARE PROTECTION Over-Voltage Under-Voltage Over-Current Over-Temperature Short-circuit (phase-phase) Short-circuit (phase-ground) INPUTS/OUTPUTS Digital Fault Output Digital Inhibit Input Analog Current Monitor Analog Command Input FEEDBACK SUPPORTED Hall Sensors MODES OF OPERATION Current COMMUTATION Trapezoidal MOTORS SUPPORTED Three Phase (Brushless) Single Phase (Brushed, Voice Coil, Inductive Load) COMMAND SOURCE ±10 V Analog COMPLIANCES & AGENCY APPROVALS RoHS UL/cUL Pending CE Pending ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 2. Analog Servo Drive AZB10A4 BLOCK DIAGRAM Information on Approvals and Compliances RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being manufactured in electrical and electronic equipment. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 3. Analog Servo Drive AZB10A4 SPECIFICATIONS Power Specifications Description Units Value DC Supply Voltage Range VDC 10 - 36 DC Bus Under Voltage Limit VDC 8 DC Bus Over Voltage Limit VDC 40 Maximum Peak Output Current1 A 10 Maximum Continuous Output Current A 5 Maximum Continuous Output Power W 171 Maximum Power Dissipation at Continuous Current W 9 Minimum Load Inductance (Line-To-Line)2 μH 100 Internal Bus Capacitance3 μF 23.5 Low Voltage Supply Outputs - +5 VDC (30 mA) Switching Frequency kHz 40 Control Specifications Description Units Value Command Sources - ±10 V Analog Feedback Supported - Halls Commutation Methods - Trapezoidal Modes of Operation - Current Motors Supported - Three Phase (Brushless), Single Phase (Brushed, Voice Coil, Inductive Load) Hardware Protection - Invalid Commutation Feedback, Over Current, Over Temperature, Over Voltage, Under Voltage, Short Circuit (Phase-Phase & Phase-Ground) Mechanical Specifications Description Units Value Agency Approvals - RoHS, UL/cUL Pending, CE Pending Size (H x W x D) mm (in) 38.1 x 38.1 x 7.34 (1.50 x 1.50 x 0.29) Weight g (oz) 8.5 (0.3) Operating Temperature Range4 °C (°F) 0 - 85 (32 - 185) Storage Temperature Range °C (°F) -40 - 85 (-40 - 185) Relative Humidity - 0 - 90% Non-Condensing Form Factor - PCB Mounted P1 Connector - 12-pin, 1.27 mm spaced header P2 Connector - 12-pin, 1.27 mm spaced header Notes 1. Maximum duration of peak current is ~2 seconds. Peak RMS value must not exceed continuous current rating of the drive. 2. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements. 3. Requires a minimum of 47 μF external bus capacitance between the DC Supply and Power Ground. 4. Additional cooling and/or heatsink may be required to achieve rated performance. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 4. Analog Servo Drive AZB10A4 PIN FUNCTIONS P1 - Signal Connector Pin Name Description / Notes I/O 1 -REF IN Differential Reference Input (±10 V Operating Range, ±15 V Maximum Input) I 2 +REF IN Differential Reference Input (±10 V Operating Range, ±15 V Maximum Input) I 3 SIGNAL GND Signal Ground (Common With Power Ground). GND 4 FAULT OUT TTL level (+5 V) output becomes high when power devices are disabled due to at least one of the following conditions: inhibit, invalid Hall state, output short circuit, over voltage, over temperature, power-up reset. O 5 INHIBIT IN TTL level (+5 V) inhibit/enable input. Leave open to enable drive. Pull to ground to inhibit drive. Inhibit turns off all power devices. I 6 CURRENT MONITOR Current Monitor. Analog output signal proportional to the actual current output. Scaling is 2 A/V. Measure relative to signal ground. O 7 HALL 3 Single-ended Hall/Commutation Sensor Inputs (+5 V logic level) I 8 HALL 2* I 9 HALL 1 I 10 +V HALL OUT Low Power Supply For Hall Sensors (+5 V @ 30 mA). Referenced to signal ground. Short circuit protected. O 11 SIGNAL GND Signal Ground (Common With Power Ground). GND 12 RESERVED Reserved - P2 - Power Connector Pin Name Description / Notes I/O 1 MOTOR A Motor Phase Outputs. Current output distributed equally across 2 pins per motor phase, 3A continuous current carrying capacity per pin. O 2 MOTOR A O 3 MOTOR B O 4 MOTOR B O 5 MOTOR C O 6 MOTOR C O 7 NC (KEY) No Connection. Keyed pin. - 8 PWR GND Power Ground (Common With Signal Ground). 3A Continuous Current Rating Per Pin GND 9 PWR GND GND 10 HV IN DC Power Input. 3A Continuous Current Rating Per Pin. Requires a minimum of 47 μF external capacitance between HV IN and PWR GND pins. I 11 HV IN I 12 RESERVED Reserved - *For use with Single Phase (Brushed) motors, ground Hall 2 and only connect motor leads to Motor A and Motor B. Note: P1 and P2 are identical 12-pin headers. To avoid damage to the drive, be sure when plugging or soldering the drive into a PCB or interface card that the drive orientation is correct. P1 and P2 are labeled on the PCB silkscreen. Pin 7 on P2 is keyed to differentiate it from P1. Consult the mounting dimension drawing on page 6 of this datasheet for an illustration of the locations of P1 and P2. HARDWARE SETTINGS Jumper Settings Jumpers are SMT, 0 ohm resistors located on the underside of the drive PCB. By default, the drive is configured with the jumpers installed. Typical drive operation will not require the jumpers to be removed. Please contact the factory before jumper removal. Jumper Description Configuration SMT Jumper (0Ω Resistor) Not Installed Installed JE1 Inhibit logic. Sets the logic level of inhibit pins. Labeled JE1 on the PCB of the drive. Low Enable Low Inhibit JE2 Hall sensor phasing. Selects 120 or 60 degree commutation phasing. Labeled JE2 on the PCB of the drive. 60 degree 120 degree ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 5. Analog Servo Drive AZB10A4 MECHANICAL INFORMATION P1 - Signal Connector Connector Information 12-pin, 1.27 mm spaced header Mating Connector Details Samtec: SLM-112-01-L-S Included with Drive No -REF IN1+REF IN2SIGNAL GND3FAULT OUT4INHIBIT IN5CURRENT MONITOR6HALL 37HALL 28HALL 19+V HALL OUT10SIGNAL GND11RESERVED12 P2 - Power Connector Connector Information 12-pin, 1.27 mm spaced header Mating Connector Details Samtec: SLM-112-01-L-S Included with Drive No MOTOR A1MOTOR A2MOTOR B3MOTOR B4MOTOR C5MOTOR C6NC (KEY)7PWR GND8PWR GND9HV IN10HV IN11RESERVED12 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 6. Analog Servo Drive AZB10A4 MOUNTING DIMENSIONS ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 7. Analog Servo Drive AZB10A4 PART NUMBERING INFORMATION A410- Blank:Current Mode onlyE:Encoder Velocity Mode AvailableH:Hall Velocity Mode AvailableBAZ Analog Drive SeriesAZDrive TypeB:Brushless/BrushedBDC:Brushless/Brushed, PWM CommandFeedback Supported6:6 Peak, 3 Continuous8:80Inverted Inhibit LogicINV: *Options available for orders with sufficient volume. Contact ADVANCED Motion Controls for more information. 10:10 Peak, 6 Continuous20:175Peak Current (Amps) 12:12 Peak, 6 ContinuousMax DC Bus Voltage (~1:10 in Volts) Additional Options* 25:25 Peak, 12.5 Continuous25:25 Peak, 12.5 Continuous40:40 Peak, 20 Continuous80V Models175V Models60:60 Peak, 30 Continuous10:10 Peak, 5 Continuous40V Models4:40 ADVANCED Motion Controls AZ series of servo drives are available in many configurations. Note that not all possible part number combinations are offered as standard drives. All models listed in the selection tables of the website are readily available, standard product offerings. ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick- turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability. Examples of Modifications and Customized Products Integration of Drive into Motor Housing Integrate OEM Circuitry onto Drive PCB Mount OEM PCB onto Drive Without Cables Custom Control Loop Tuned to Motor Characteristics Multi-axis Configuration for Compact System Custom I/O Interface for System Compatibility Custom PCB and Baseplate for Optimized Footprint Preset Switches and Pots to Reduce User Setup RTV/Epoxy Components for High Vibration Optimized Switching Frequency OEM Specified Connectors for Instant Compatibility Ramped Velocity Command for Smooth Acceleration OEM Specified Silkscreen for Custom Appearance Remove Unused Features to Reduce OEM Cost Increased Thermal Limits for High Temp. Operation Application Specific Current and Voltage Limits Feel free to contact Applications Engineering for further information and details. Available Accessories ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system. Visit www.a-m-c.com to see which accessories will assist with your application design and implementation. Power Supplies Shunt Regulators Mounting Card MC1XAZ02 Filter Cards To Motor Drive(s) All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: