Advanced motion controls azbe25a20
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The document provides specifications for the AZBE25A20 analog servo drive. The drive is designed to drive brushless and brushed DC motors at high switching frequencies up to 25A continuous current. It has features like four quadrant regenerative operation, direct board integration, encoder and tachometer feedback support, and hardware protections. The drive requires only a single DC power supply and complies with safety and emissions standards.
Advanced motion controls azbe25a20
- 1. Analog Servo Drive AZBE25A20 Description Power Range The AZBE25A20 PWM servo drive is designed to drive brushless and brushed DC motors at a high switching frequency. To increase system reliability and to reduce cabling costs, the drive is designed for direct integration into your PCB. The AZBE25A20 is fully protected against over-voltage, under-voltage, over- current, over-heating, invalid commutation, and short- circuits. A single digital output indicates operating status. The drive interfaces with digital controllers that have analog ±10V output. The AZBE25A20 can utilize either quadrature encoder inputs or Tachometer feedback for velocity control. This servo drive requires only a single unregulated isolated DC power supply, and is fully RoHS (Reduction of Hazardous Substances) compliant. See Part Numbering Information on last page of datasheet for additional ordering options. Peak Current 25 A Continuous Current 12.5 A Supply Voltage 40 - 175 VDC Features Four Quadrant Regenerative Operation Direct Board-to-Board Integration Lightweight High Switching Frequency High Performance Thermal Dissipation Differential Input Command Digital Fault Output Monitor Encoder Velocity Mode Current Monitor Output Compact Size High Power Density Wide Supply Voltage Range HARDWARE PROTECTION Under-Voltage Over-Voltage Over-Current Over-Temperature Short-circuit (phase-phase) Short-circuit (phase-ground) INPUTS/OUTPUTS Digital Fault Output Digital Inhibit Input Analog Current Monitor Analog Command Input Analog Current Reference COMMUTATION Trapezoidal FEEDBACK SUPPORTED Encoder Hall Sensors Tachometer (± 60 VDC) MODES OF OPERATION Current Duty Cycle (Open Loop) Encoder Velocity Tachometer Velocity MOTORS SUPPORTED Three Phase (Brushless) Single Phase (Brushed, Voice Coil, Inductive Load) COMMAND SOURCE ±10 V Analog COMPLIANCES & AGENCY APPROVALS UL cUL CE Class A (LVD) CE Class A (EMC) RoHS ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 2. Analog Servo Drive AZBE25A20 BLOCK DIAGRAM Information on Approvals and Compliances US and Canadian safety compliance with UL 508c, the industrial standard for power conversion electronics. UL registered under file number E140173. Note that machine components compliant with UL are considered UL registered as opposed to UL listed as would be the case for commercial products. Compliant with European CE for both the Class A EMC Directive 2004/108/EC on Electromagnetic Compatibility (specifically EN 61000-6-4:2007 and EN 61000-6-2:2005) and LVD requirements of directive 2006/95/EC (specifically EN 60204-1:2006), a low voltage directive to protect users from electrical shock. RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being manufactured in electrical and electronic equipment. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 3. Analog Servo Drive AZBE25A20 SPECIFICATIONS Power Specifications Description Units Value DC Supply Voltage Range VDC 40 - 175 DC Bus Over Voltage Limit VDC 195 DC Bus Under Voltage Limit VDC 32 Maximum Peak Output Current1 A 25 Maximum Continuous Output Current A 12.5 Maximum Continuous Output Power W 2078 Maximum Power Dissipation at Continuous Current W 110 Minimum Load Inductance (Line-To-Line)2 μH 250 Internal Bus Capacitance3 μF 20 Low Voltage Supply Outputs - +6 VDC (30 mA) Switching Frequency kHz 22 Control Specifications Description Units Value Command Sources - ±10 V Analog Feedback Supported - Halls, Incremental Encoder, Tachometer (± 60 VDC) Commutation Methods - Trapezoidal Modes of Operation - Current, Encoder Velocity, Duty Cycle, Tachometer Velocity Motors Supported - Three Phase (Brushless), Single Phase (Brushed, Voice Coil, Inductive Load) Hardware Protection - Invalid Commutation Feedback, Over Current, Over Temperature, Over Voltage, Under Voltage, Short Circuit (Phase-Phase & Phase-Ground) Mechanical Specifications Description Units Value Agency Approvals - CE Class A (EMC), CE Class A (LVD), cUL, RoHS, UL Size (H x W x D) mm (in) 76.2 x 50.8 x 22.9 (3.0 x 2.0 x 0.9) Weight g (oz) 122.0 (4.3) Heatsink (Base) Temperature Range4 °C (°F) 0 - 75 (32 - 167) Storage Temperature Range °C (°F) -40 - 85 (-40 - 185) Form Factor - PCB Mounted P1 Connector - 16-pin, 2.54 mm spaced header P2 Connector - 22-pin, 2.54 mm spaced, dual-row header P3 Connector - 22-pin, 2.54 mm spaced, dual-row header Notes 1. Maximum duration of peak current is ~2 seconds. Peak RMS value must not exceed continuous current rating of the drive. 2. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements. 3. Requires a 100 μF / 200 V electrolytic capacitor near the P2 Power Connector between High Voltage and Power Ground pins. 4. Additional cooling and/or heatsink may be required to achieve rated performance. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 4. Analog Servo Drive AZBE25A20 PIN FUNCTIONS P1 - Signal Connector Pin Name Description / Notes I/O 1 +REF IN Differential Reference Input (±10 V Operating Range, ±15 V Maximum Input) I 2 SIGNAL GND Signal Ground GND 3 -REF IN Differential Reference Input (±10 V Operating Range, ±15 V Maximum Input) I 4 CURRENT MONITOR Current Monitor. Analog output signal proportional to the actual current output. Scaling is 8.33 A/V. Measure relative to signal ground. O 5 INHIBIT IN TTL level (+5 V) inhibit/enable input. Leave open to enable drive. Pull to ground to inhibit drive. Inhibit turns off all power devices. I 6 +V HALL OUT Low Power Supply For Hall Sensors (+6 V @ 30 mA). Referenced to signal ground. Short circuit protected. O 7 SIGNAL GND Signal Ground GND 8 HALL 1 Single-ended Hall/Commutation Sensor Inputs (+5 V logic level) I 9 HALL 2* I 10 HALL 3 I 11 CURRENT REFERENCE Measures the command signal to the internal current-loop. This pin has a maximum output of ±7.3 V when the drive outputs maximum peak current. Measure relative to signal ground. O 12 FAULT OUT TTL level (+5 V) output becomes high when power devices are disabled due to at least one of the following conditions: inhibit, invalid Hall state, output short circuit, over voltage, over temperature, power-up reset. O 13 ENCODER-B IN Single-ended encoder channel B input. +5 V logic level. I 14 ENCODER-A IN Single-ended encoder channel A input. +5 V logic level. I 15 VEL MONITOR OUT / TACH IN Velocity Monitor. Analog output proportional to motor speed. In Encoder Velocity mode, output is proportional to the encoder line frequency. Encoder Velocity scaling is 21 kHz/V. For Tachometer Velocity mode, feedback voltage range is ± 60 VDC max. O/I 16 OFFSET Connection to external resistance for command offset adjustments. Apply a ±VDC (10V Max) signal through an external potentiometer into this pin to offset the input gain. I P2 and P3 - Power Connector Pin Name Description / Notes I/O 1b 1a HIGH VOLTAGE DC Power Input. 3A Continuous Current Rating Per Pin. I 2b 2a HIGH VOLTAGE I 3b NC Not Connected (Reserved) - 3a NC (KEY) Key: No Connection (pin removed) for P2. Not Connected (Reserved) for P3. - 4b 4a PWR GND Power Ground (Common With Signal Ground). 3A Continuous Current Rating Per Pin GND 5b 5a PWR GND GND 6b 6a MOTOR C Motor Phase Outputs. Current output distributed equally across both P2 and P3 connectors – 8 pins per motor phase, 3A continuous current carrying capacity per pin. O 7b 7a MOTOR C O 8b 8a MOTOR B O 9b 9a MOTOR B O 10b 10a MOTOR A O 11b 11a MOTOR A O *For use with Single Phase (Brushed) motors, ground Hall 2 and only connect motor leads to Motor A and Motor B. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 5. Analog Servo Drive AZBE25A20 HARDWARE SETTINGS Switch Functions Switch Description Setting On Off 1 Duty Cycle mode selector. Activates internal PWM feedback. Duty Cycle mode Other modes 2 Activate velocity feedback or monitor. For Encoder Velocity mode, activates feedback. For Current mode, activates velocity monitor. Active Inactive 3 Current mode selector. Current mode Other modes 4 Velocity feedback polarity. Changes the polarity of the internal feedback signal and the velocity monitor output signal. Inversion of the feedback polarity may be required to prevent a motor run- away condition. Standard Inverted Mode Selection Table Mode SW1 SW2 SW3 CURRENT OFF ON ON DUTY CYCLE ON OFF OFF ENCODER VELOCITY* OFF ON OFF TACHOMETER VELOCITY OFF OFF OFF *NOTE: See details of switch 4 for further Encoder Velocity configuration information. Jumper Settings Jumpers are SMT, 0 ohm resistors located on the underside of the drive PCB. By default, the drive is configured with the jumpers installed. Typical drive operation will not require the jumpers to be removed. Please contact the factory before jumper removal. Jumper Description Configuration SMT Jumper (0Ω Resistor) Not Installed Installed JE1 Inhibit logic. Sets the logic level of inhibit pins. Labeled JE1 on the PCB of the drive. Low Enable Low Inhibit JE2 Hall sensor phasing. Selects 120 or 60 degree commutation phasing. Labeled JE2 on the PCB of the drive. 60 degree 120 degree Potentiometer Functions Potentiometers are located between the PCB and the drive baseplate, and are accesible from the side. Potentiometers are approximately linear and have 12 active turns with 1 inactive turn on each end. Potentiometer Description Turning CW 1 Loop gain adjustment for duty cycle / velocity modes. Turn this pot fully CCW in current mode. Located closest to the corner of the PCB. Increases gain 2 Offset. Used to adjust any imbalance in the input signal or in the amplifier. Located furthest from the corner of the PCB. Adjusts offset in negative direction ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 6. Analog Servo Drive AZBE25A20 MECHANICAL INFORMATION P1 - Signal Connector Connector Information 16-pin, 2.54 mm spaced header Mating Connector Details Samtec: BCS-116-L-S-PE Included with Drive No +REF IN1SIGNAL GND2-REF IN3CURRENT MONITOR4INHIBIT IN5+V HALL OUT6SIGNAL GND7HALL 18HALL 29HALL 310CURRENT REFERENCE11FAULT OUT12ENCODER-A IN14OFFSET16ENCODER-B IN13VEL MONITOR OUT / TACH IN15 P2 - Power Connector Connector Information 22-pin, 2.54 mm spaced, dual-row header Mating Connector Details Samtec: SSM-111-L-DV Included with Drive No MOTOR A11aMOTOR A11bMOTOR A10aMOTOR A10bMOTOR B9aMOTOR B9bMOTOR B8aMOTOR B8bMOTOR C7aMOTOR C7bMOTOR C6aMOTOR C6bPWR GND5aPWR GND4aPWR GND5bNC3bPWR GND4bHIGH VOLTAGE2bHIGH VOLTAGE1bHIGH VOLTAGE1aHIGH VOLTAGE2aNC (KEY)3a P3 - Power Connector Connector Information 22-pin, 2.54 mm spaced, dual-row header Mating Connector Details Samtec: SSM-111-L-DV Included with Drive No MOTOR A11aMOTOR A11bMOTOR A10aMOTOR A10bMOTOR B9aMOTOR B9bMOTOR B8aMOTOR B8bMOTOR C7aMOTOR C7bMOTOR C6aMOTOR C6bPWR GND5aPWR GND4aPWR GND5bNC3bPWR GND4bHIGH VOLTAGE2bHIGH VOLTAGE1bHIGH VOLTAGE1aHIGH VOLTAGE2aNC3a ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 7. Analog Servo Drive AZBE25A20 MOUNTING DIMENSIONS ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 8. Analog Servo Drive AZBE25A20 PART NUMBERING INFORMATION A2025E- Blank:Current Mode onlyE:Encoder Velocity Mode AvailableH:Hall Velocity Mode AvailableBAZ Analog Drive SeriesAZDrive TypeB:Brushless/BrushedBDC:Brushless/Brushed, PWM CommandFeedback Supported6:6 Peak, 3 Continuous8:80Inverted Inhibit LogicINV: *Options available for orders with sufficient volume. Contact ADVANCED Motion Controls for more information. 10:10 Peak, 6 Continuous20:175Peak Current (Amps) 12:12 Peak, 6 ContinuousMax DC Bus Voltage (~1:10 in Volts) Additional Options* 25:25 Peak, 12.5 Continuous25:25 Peak, 12.5 Continuous40:40 Peak, 20 Continuous80V Models175V Models60:60 Peak, 30 Continuous10:10 Peak, 5 Continuous40V Models4:40 ADVANCED Motion Controls AZ series of servo drives are available in many configurations. Note that not all possible part number combinations are offered as standard drives. All models listed in the selection tables of the website are readily available, standard product offerings. ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick- turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability. Examples of Modifications and Customized Products Integration of Drive into Motor Housing Integrate OEM Circuitry onto Drive PCB Mount OEM PCB onto Drive Without Cables Custom Control Loop Tuned to Motor Characteristics Multi-axis Configuration for Compact System Custom I/O Interface for System Compatibility Custom PCB and Baseplate for Optimized Footprint Preset Switches and Pots to Reduce User Setup RTV/Epoxy Components for High Vibration Optimized Switching Frequency OEM Specified Connectors for Instant Compatibility Ramped Velocity Command for Smooth Acceleration OEM Specified Silkscreen for Custom Appearance Remove Unused Features to Reduce OEM Cost Increased Thermal Limits for High Temp. Operation Application Specific Current and Voltage Limits Feel free to contact Applications Engineering for further information and details. Available Accessories ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system. Visit www.a-m-c.com to see which accessories will assist with your application design and implementation. Power Supplies Shunt Regulators Mounting Card MC1XAZ01 Filter Cards To Motor Drive(s) All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: