Редукторы серии AF APEX DYNAMICS
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This document provides specifications for precision taper roller bearing gearboxes from APEX Dynamics. It describes features of their AF and AFR series gearboxes such as lubricated and sealed designs that are maintenance free, heat treated components for wear resistance, helical and planetary gear designs for load capacity and smooth operation, and sealing systems to prevent leakage. Tables provide details on models, specifications, dimensions, performance parameters like output torque and speed ratings, and ordering information. In summary, it presents technical information on industrial gearboxes from APEX Dynamics focusing on design features, specifications, and performance capabilities.
![Dimensions (1-stage, Ratio i=3~10)
1. C1~C10 are motor specific dimensions (metric std shown). Refer to www.apexdyna.com and Design Tool to view your specific motor mounting system.
2. AF042 ratio 5, 10 offers C3 ≤ 12 option; AF062 ratio 5, 10 offers C3 ≤ 16 option.
[unit: mm]
D1
D2
D3 j6
D4 g6
D5
D6
L1
L2
L3
L4
L5
L6
L7
L8
50
3.4
13
35
22
42
19.5
6.5
1
16
2
4
31
46
M4 x 0.7P
25
30
3.5
42
29.5
86.5
8.75
5
15
68
5.5
16
60
45
62
28.5
20
1.5
25
2
6
54.5
70
M5 x 0.8P
34
50
8
60
19
122
13.5
5
18
165
11
40
130
75
142
82
30
3
63
5
12
110
165
M10 x 1.5P
60
130
6
142
22.5
244.5
15
12
43
215
13
55
160
95
180
82
30
3
70
6
15
150
215
M12 x 1.75P
85
180
6
190
29
291
20.75
16
59
250
17
75
180
115
220
105
33
3
90
7
20
163.5
235
M12 x 1.75P
116
200
6
220
63
364.5
53
20
79.5
C1
1
C2
1
C31
C41
C51
C61
C7
1
C8
1
C91
C101
B1 h9
H1
120
9
32
90
80
105
58
30
2
40
5
10
89.5
130
M8 x 1.25P
50
110
5
115
19.5
197
13
10
35
85
6.8
22
70
60
76
36
20
2
32
3
7
86.5
100
M6 x 1P
40
80
4
90
17
159.5
10.75
6
24.5
≤38 ≤48 ≤55≤32
Dimension AF042 AF060 AF140 AF180 AF220AF075 AF100
L9
L10 10 12.5 36 42 422819
42 60 142 180 22011590
M4 x 0.7P M8 x 1.25P M20 x 2.5P M20 x 2.5PM12 x 1.75P M16 x 2PM5 x 0.8P
≤19 / ≤24
Shaft Option S2
B1 h9
ØD3 j6
Shaft Option S1 ØD3 j6
H1
L5L6
L9
L1
45°
45°
ØD1
ØD2
ØD4g6
ØD5
C4
C6
L7
L4L10
C9
L2 L3 L8 C8
C10
D6
DIN332/2
ØC3
ØC5
ØC1
45°
45°
C2
C7
≤11 / ≤122
≤14 / ≤162](https://image.slidesharecdn.com/afafr-eng-161106120206/85/AF-APEX-DYNAMICS-4-320.jpg)
Редукторы серии AF APEX DYNAMICS
- 2. Precision taper roller bearing support to increase radial and axial loading capacity. Characteristic Highlights AF / AFR Series APEX 1 APEX 2 AFR Series Lubricated with synthetic grease (Smart Grease) and sealed to standards prevents leakage and is maintenance free. IP65 One piece planet carrier with extended bearing design provides maximum radial load capacity and increases system reliability and stiffness. Our in house plasma nitriding 900Hv 30 HRC heat treatment process maintains the tooth surface hardness at for superior wear-resistance and a core hardness at for toughness. Equipped with provides maximum contact points to increase stiffness and generates high output torque. solid uncaged needle roller bearings, A high setting gear performance is achieved by using our This and This optimizes the gear mesh alignment and overlap to achieve maximum tooth surface contact. HeliTopo technology. eases off the tooth profile crowns the lead of each tooth. True helical gear design Precision helical gearing increases tooth to tooth contact ratio by over 33% vs spur gearing. The helix angle produces smooth and quiet operation with decreased backlash ( less than 1 arc-minutes and ≤ 56dB ). Patented planet carrier design puts the sun gear bearing directly into the planet carrier. It minimizes gear misalignment to gain higher accuracy. Triple split collet with dynamic balanced set collar clamping system provides backlash free power transmission and eliminates slippage. 100% concentricity allows for smooth rotation and higher input speed capability. AFR version o with 90 input via helical bevel gear. Featuring an extremely short, light yet rigid housing and full compatibility with standard motor adapters. Patented sealing system, featuring with hi-performance seal and special surface treatment, preventing leakage, reducing wearing and high temperature caused by friction.
- 3. Specifications AF Series Gearbox Performance Model No. RatioA Stages Nominal Output Torque T2N Nm 1 2 Degree of Gearbox Protection Max. Input Speed n1B Reduced Backlash P1 Micro Backlash P0 Standard BacklashP2 Torsional Rigidity Service Life D Weight Operating Temperature Lubrication Mounting Position Max. Radial Load F2rB C Max. Axial Load F2aB C Efficiency Nominal Input Speed n1N Nm rpm arcmin arcmin arcmin N N hr Nm/arcmin % kg o C rpm 1,2 1,2 1 2 1 2 1 2 1,2 1,2 1,2 1,2 1 2 1 2 1,2 1,2 1,2 1,2 1,2 Gearbox Inertia 1 2 kg‧cmMass Moments of Inertia J1 StagesModel No. Ratio A 2 D. S1 service life 15,000 hrs (Consult us). 60 A. Ratio ( i=N / N ).in out E. The noise level could be variant by different ratios. C. Applied to the output shaft center @ 100 rpm. Emergency Stop Torque T2NOT B B. T = 60% of T .2B 2NOT dB(A) Synthetic lubrication oils o -10 C~90 C o Noise(n =3000rpm,i=10,Noload)1 E
- 4. Dimensions (1-stage, Ratio i=3~10) 1. C1~C10 are motor specific dimensions (metric std shown). Refer to www.apexdyna.com and Design Tool to view your specific motor mounting system. 2. AF042 ratio 5, 10 offers C3 ≤ 12 option; AF062 ratio 5, 10 offers C3 ≤ 16 option. [unit: mm] D1 D2 D3 j6 D4 g6 D5 D6 L1 L2 L3 L4 L5 L6 L7 L8 50 3.4 13 35 22 42 19.5 6.5 1 16 2 4 31 46 M4 x 0.7P 25 30 3.5 42 29.5 86.5 8.75 5 15 68 5.5 16 60 45 62 28.5 20 1.5 25 2 6 54.5 70 M5 x 0.8P 34 50 8 60 19 122 13.5 5 18 165 11 40 130 75 142 82 30 3 63 5 12 110 165 M10 x 1.5P 60 130 6 142 22.5 244.5 15 12 43 215 13 55 160 95 180 82 30 3 70 6 15 150 215 M12 x 1.75P 85 180 6 190 29 291 20.75 16 59 250 17 75 180 115 220 105 33 3 90 7 20 163.5 235 M12 x 1.75P 116 200 6 220 63 364.5 53 20 79.5 C1 1 C2 1 C31 C41 C51 C61 C7 1 C8 1 C91 C101 B1 h9 H1 120 9 32 90 80 105 58 30 2 40 5 10 89.5 130 M8 x 1.25P 50 110 5 115 19.5 197 13 10 35 85 6.8 22 70 60 76 36 20 2 32 3 7 86.5 100 M6 x 1P 40 80 4 90 17 159.5 10.75 6 24.5 ≤38 ≤48 ≤55≤32 Dimension AF042 AF060 AF140 AF180 AF220AF075 AF100 L9 L10 10 12.5 36 42 422819 42 60 142 180 22011590 M4 x 0.7P M8 x 1.25P M20 x 2.5P M20 x 2.5PM12 x 1.75P M16 x 2PM5 x 0.8P ≤19 / ≤24 Shaft Option S2 B1 h9 ØD3 j6 Shaft Option S1 ØD3 j6 H1 L5L6 L9 L1 45° 45° ØD1 ØD2 ØD4g6 ØD5 C4 C6 L7 L4L10 C9 L2 L3 L8 C8 C10 D6 DIN332/2 ØC3 ØC5 ØC1 45° 45° C2 C7 ≤11 / ≤122 ≤14 / ≤162
- 5. AF Series Dimensions (2-stage, Ratio i=15~100) 159 3. C1~C10 are motor specific dimensions (metric std shown). Refer to www.apexdyna.com and Design Tool to view your specific motor mounting system. C1 3 C2 3 C33 C43 C53 C63 C7 3 C8 3 C9 3 C10 3
- 6. Specifications AFR Series Stages RatioA 0.09 0.09 0.09 0.35 0.09 2.25 0.35 6.84 2.25 23.4 6.84 68.9 23.4 135.4 68.9 1 2 kg‧cm AFR042 AFR060 AFR075 AFR100 AFR140 AFR180 AFR220 9 12 36 48 90 120 195 260 342 520 588 1,040 1,140 1,680 arcmin arcmin % kg IP65 arcmin Gearbox Performance Model No. NmNominal Output Torque T2N Reduced Backlash P1 Micro Backlash P0 Standard BacklashP2 Weight Degree of Gearbox Protection Gearbox Inertia Mass Moments of Inertia J1 AFR042 AFR060 AFR075 AFR100 AFR140 AFR180 AFR220Model No. 3~10 0.07 1.87 6.25 21.8 65.6 119.814 0.07 1.87 6.25 21.8 65.6 119.820 20 25~100 0.31 1.87 6.25 21.8 65.6120~200 3 4 15 60 150 325 650 1,200 2,0005 20 55 150 310 600 1,100 1,9006 19 50 140 300 550 1,100 1,8007 17 45 120 260 500 1,000 1,6008 14 40 100 230 450 900 1,5009 14 60 150 325 650 1,200 2,00010 3 7 14 25 50 145 225Nm/arcminTorsional Rigidity 3~200 3~200 42 140 300 550 1,100 1,80014 1420 15 60 150 325 650 1,200 2,00025 20 55 150 310 600 1,100 1,90030 19 50 140 300 550 1,100 1,80035 17 45 120 260 500 1,100 1,60040 14 40 100 230 450 900 1,50045 14 60 100 230 650 1,200 2,00050 20 55 150 310 600 1,100 1,90060 19 50 140 300 550 1,100 1,80070 17 45 120 260 500 1,000 1,60080 14 40 100 230 450 900 1,50090 14 40 100 230 450 900 1,500100 150 310 600 1,100 1,900120 140 300 550 1,100 1,800140 120 260 550 1,000 1,600160 100 230 450 900 1,500180 100 230 450 900 1,500200 1 2 Nm 3 times of Nominal Output Torque3~2001,2 10,000 10,000 8,000 8,000 6,000 6,000 4,000rpmMax. Input Speed n1B 3~2001,2 ≤4 ≤4 ≤4 ≤4 ≤4≤4 ≤43~201 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7≤725~2002 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤63~201 ≤9 ≤9 ≤9 ≤9 ≤9 ≤9 ≤925~2002 1,2 16,300320 1,100 3,700 5,800 11,400 19,500NMax. Axial Load F2aB C 3~2001,2 ≥95%3~201 ≥92%25~2002 0.9 2.1 6.4 13.9 23.7 50 833~201 1.2 1.5 7.8 15.1 26.7 54 9525~2002 O C o o -10 C~90 COperating Temp 3~2001,2 Lubrication 1,2 Mounting Position all directions3~2001,2 5,000 5,000 4,000 4,000 3,000 3,000 2,000rpmNominal Input Speed n1N 3~2001,2 ≤2 ≤2 ≤2 ≤2 ≤23~201 ≤4 ≤4 ≤4 ≤4≤425~2002 Stages 610 1,400 4,100 9,200 14,000 18,000 33,000NMax. Radial Load F2rB C 3~2001,2 ≤61 ≤63 ≤65 ≤68 ≤70 ≤72 ≤743~2001,2 hr 30,000Service Life D 3~2001,2 1415 0.0915 40 100 230 450 900 1,50020 2 RatioA Efficiency Emergency Stop Torque T2NOT B dB(A) A. Ratio ( i=N / N ).in out C. Applied to the output shaft center @ 100 rpm.B. T = 60% of T .2B 2NOT Synthetic lubrication oils D. S1 service life 15,000 hrs (Consult us). E. The noise level could be variant by different ratios. Noise(n =3000rpm,i=10,Noload)1 E
- 7. AFR Series Dimensions (1-stage, Ratio i=3~20) 1. C1~C10 are motor specific dimensions (metric std shown). Refer to www.apexdyna.com and Design Tool to view your specific motor mounting system. C1 1 C2 1 C4 1 C51 C6 1 C7 1 C81 C9 1 C101 C31 ≤11 / ≤12
- 8. Dimensions (2-stage, Ratio i=15~200) 2. C1~C10 are motor specific dimensions (metric std shown). Refer to www.apexdyna.com and Design Tool to view your specific motor mounting system. C12 C4 2 C5 2 C6 2 C7 2 C82 C92 C102 C22 C3 2 ≤11 / ≤12
- 9. Consult us
- 10. The permitted radial and axial loads on output shaft of the gearbox depend on the design of the gearbox supporting bearings. APEX use the extension straddle oversized Tapered Roller Bearing design. It can take heavy load from both axes.
- 11. AF SeriesAF Series Ordering Code AF075 010 P1- -S1- MOTOR/ Ordering Example: AF075-010-S1-P1 / SIEMENS 1FT6 041-4AF71 AFR075 010 P1- -S1- MOTOR/ AFR SeriesAFR Series Ordering Example: AFR075-010-S1-P1 / SIEMENS 1FT6 041-4AF71 APEX-2015-10-AF / AFA / AFR-1.1V APEX DYNAMICS, INC. No.10, Keyuan 3rd Rd., Situn District, Taichung City 40763, Taiwan (R.O.C.) Tel: 886 4 24650219 / Fax: 886 4 24650118 E-mail: sales@apexdyna.com Website: www.apexdyna.com