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IXXAT

      Industrial Ethernet Challenges and
      Solutions with FPGA Devices

       Learning Zone @
       Embedded World 2010




© 2010 Altera Corporation—Public
IXXAT



                            Industrial Ethernet

               Challenges and Solutions
               with Altera FPGA Devices


IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH       Page 2
IXXAT Automation


          IXXAT is a leading supplier for
          innovative communication
          systems for industrial and
          automotive applications.
                  Established 1987 (IXXAT
                  Automation GmbH since
                  1998)
                  Over 20 years of profitable
                  growth
                  Represented in more than 15 countries worldwide
IXXAT




                  IXXAT Inc. US branch office in New Hampshire


  IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH   Page 3
IXXAT




                                         Challenge




IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH       Page 4
Industrial Ethernet Protocols and
                 Organisations                                                                                                    (1)


                                                              Organisation                                  Mainly driven by


                                        PNO                                                    Siemens A&D



                                        ODVA                                                   Rockwell Automation



                                        ETG                                                    Beckhoff



                                        EPSG                                                   Bernecker + Rainer



                                        SI                                                     Bosch Rexroth
IXXAT




                                        Modbus-IDA                                             Schneider Electric

        (1) Source: http://www.dke.de/de/Service/Nachrichten/Seiten/IEC%2061158.aspx

  IXXAT Presentation Embedded World 2010                                    © IXXAT Automation GmbH                            Page 5
Challenges (1)


          Implementing different industrial ethernet protocols requires a
          different approach for each standard


                  Each standard requires a separate software stack with a
                  different API
                  Each stack must be adapted to OS and/or TCP/IP stack
                  Each standard has onw requirements to bus interface
                  (layer 2)
                  Each standard defines own certification
                  Each standard requires different hardware design
IXXAT




                  Each standard “lives” and develops continuously


  IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH       Page 6
IXXAT




                                          Solution




IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH       Page 8
Product Vision

                 One generic design for a communication interface supporting all
                 major industrial Ethernet protocols for slave devices
                 One hardware for all industrial Ethernet protocols
                 Generic Host-API to allow implementation of application virtually
                 independent of the industrial Ethernet protocol
                 Easy to use implementation combined with high flexibility to allow
                 customer to focus on his core task and not on the communication
                 Pre-certification of hard- and software to provide safe
                 development basis for customers
                 Possibility of feature-upgrades as standards evolve
IXXAT




                  FPGA will be the development platform of choice


  IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH              Page 9
General Concept

                                                      IOs                    Slave Node

                                                                              FLASH



                                    CPU
                                           Customer application

                                                 Host API                      RAM

                                           Host I/F
                                                                                     IEM

                                                                             FLASH
                                                  FPGA

                                           including stack and                RAM
                                           protocol specific IP

                                                                         Ethernet JACKs
IXXAT




  IXXAT Presentation Embedded World 2010       © IXXAT Automation GmbH                     Page 10
Product Solution
          IXXAT presents the Industrial Ethernet Module

            Line topology
                                                                     Modbus-TCP
            Integrated switch or hub

            Certified

            Future proof

            Full industrial temperature
            range

            Performance suitable for
IXXAT




            motion application

            IEEE1588
  IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH                Page 11
Industrial Ethernet on FPGA
          Products and Licenses
          Available products
                  Industrial Ethernet Module (also HW/SW
                  customized versions are possible)
                  Evaluation Board for IE module




          Available licenses
                  Design-in license for own designs
IXXAT




  IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH   Page 12
Integration Effort and
          Development Time
          Effort and development time for the integration of an Ethernet
          communication interface into a customer device based on the IEM:
           Redesign of existing hardware for the integration      1 to 2 months
           of IEM connector

           Becoming familiar with IEM and Host API                1 month
                                                                  (in parallel to hardware redesign using IEM
                                                                  evaluation kit)
           Initial implementation of Host API with                2 to 4 months (*)
           application for a first industrial Ethernet protocol   (implementation can be started with carrier
                                                                  board and adapted host CPU or with host CPU
                                                                  evaluation board and adapter for IEM)

           Implementation of each additional industrial           1 to 2 months (*)
           Ethernet protocol

           Total development time for first protocol              3 to 5 months (*)
IXXAT




           (until implementation is ready for system /
           regression testing)
           (*) depending on complexity of application and amount of data and parameter


  IXXAT Presentation Embedded World 2010         © IXXAT Automation GmbH                                        Page 13
Benefits from using IXXAT
          Industrial Ethernet IPs (1)
               Short Time-To-Market

               Low NRE cost

               Assures customer’s investment

               Redeem customer from handling the various protocol mechanisms
               and parameters

               All major Industrial Ethernet Protocols are supported

               IPs can be integrated into customer specific designs
IXXAT




               All IPs provide the same generic Host API to the customer

               Simplified access for customer’s application
  IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH         Page 14
Benefits from using IXXAT
          Industrial Ethernet IPs (2)
               Customer handles data objects, not bus specific objects

               Dynamic mapping of process variables available with all protocols

               Scalable according to cost and performance requirements

               Easily extendable by additional mechanisms and functions

              Available for extended temperature ranges
              (-40° to +80° C and -40° to +110° C)

              Low Power Designs possible (<= 1W)
IXXAT




              Keep an already existing application CPU



  IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH           Page 15
Thank you
IXXAT




  IXXAT Presentation Embedded World 2010   © IXXAT Automation GmbH   Page 16

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IXXAT--Industrial Ethernet Challenges/Solutions: Embedded World 2010

  • 1. IXXAT Industrial Ethernet Challenges and Solutions with FPGA Devices Learning Zone @ Embedded World 2010 © 2010 Altera Corporation—Public
  • 2. IXXAT Industrial Ethernet Challenges and Solutions with Altera FPGA Devices IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 2
  • 3. IXXAT Automation IXXAT is a leading supplier for innovative communication systems for industrial and automotive applications. Established 1987 (IXXAT Automation GmbH since 1998) Over 20 years of profitable growth Represented in more than 15 countries worldwide IXXAT IXXAT Inc. US branch office in New Hampshire IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 3
  • 4. IXXAT Challenge IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 4
  • 5. Industrial Ethernet Protocols and Organisations (1) Organisation Mainly driven by PNO Siemens A&D ODVA Rockwell Automation ETG Beckhoff EPSG Bernecker + Rainer SI Bosch Rexroth IXXAT Modbus-IDA Schneider Electric (1) Source: http://www.dke.de/de/Service/Nachrichten/Seiten/IEC%2061158.aspx IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 5
  • 6. Challenges (1) Implementing different industrial ethernet protocols requires a different approach for each standard Each standard requires a separate software stack with a different API Each stack must be adapted to OS and/or TCP/IP stack Each standard has onw requirements to bus interface (layer 2) Each standard defines own certification Each standard requires different hardware design IXXAT Each standard “lives” and develops continuously IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 6
  • 7. IXXAT Solution IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 8
  • 8. Product Vision One generic design for a communication interface supporting all major industrial Ethernet protocols for slave devices One hardware for all industrial Ethernet protocols Generic Host-API to allow implementation of application virtually independent of the industrial Ethernet protocol Easy to use implementation combined with high flexibility to allow customer to focus on his core task and not on the communication Pre-certification of hard- and software to provide safe development basis for customers Possibility of feature-upgrades as standards evolve IXXAT FPGA will be the development platform of choice IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 9
  • 9. General Concept IOs Slave Node FLASH CPU Customer application Host API RAM Host I/F IEM FLASH FPGA including stack and RAM protocol specific IP Ethernet JACKs IXXAT IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 10
  • 10. Product Solution IXXAT presents the Industrial Ethernet Module Line topology Modbus-TCP Integrated switch or hub Certified Future proof Full industrial temperature range Performance suitable for IXXAT motion application IEEE1588 IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 11
  • 11. Industrial Ethernet on FPGA Products and Licenses Available products Industrial Ethernet Module (also HW/SW customized versions are possible) Evaluation Board for IE module Available licenses Design-in license for own designs IXXAT IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 12
  • 12. Integration Effort and Development Time Effort and development time for the integration of an Ethernet communication interface into a customer device based on the IEM: Redesign of existing hardware for the integration 1 to 2 months of IEM connector Becoming familiar with IEM and Host API 1 month (in parallel to hardware redesign using IEM evaluation kit) Initial implementation of Host API with 2 to 4 months (*) application for a first industrial Ethernet protocol (implementation can be started with carrier board and adapted host CPU or with host CPU evaluation board and adapter for IEM) Implementation of each additional industrial 1 to 2 months (*) Ethernet protocol Total development time for first protocol 3 to 5 months (*) IXXAT (until implementation is ready for system / regression testing) (*) depending on complexity of application and amount of data and parameter IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 13
  • 13. Benefits from using IXXAT Industrial Ethernet IPs (1) Short Time-To-Market Low NRE cost Assures customer’s investment Redeem customer from handling the various protocol mechanisms and parameters All major Industrial Ethernet Protocols are supported IPs can be integrated into customer specific designs IXXAT All IPs provide the same generic Host API to the customer Simplified access for customer’s application IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 14
  • 14. Benefits from using IXXAT Industrial Ethernet IPs (2) Customer handles data objects, not bus specific objects Dynamic mapping of process variables available with all protocols Scalable according to cost and performance requirements Easily extendable by additional mechanisms and functions Available for extended temperature ranges (-40° to +80° C and -40° to +110° C) Low Power Designs possible (<= 1W) IXXAT Keep an already existing application CPU IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 15
  • 15. Thank you IXXAT IXXAT Presentation Embedded World 2010 © IXXAT Automation GmbH Page 16