Analysis and Survey of FPGA Based PROFIBUS Board
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The document discusses the development of an FPGA-based Profibus communication board aimed at enhancing industrial communication systems. It highlights the advantages of fieldbus systems, particularly Profibus, including reduced wiring complexity and cost efficiency. The proposed board is intended to facilitate communication between devices while adhering to the OSI reference model and incorporates various features for flexibility and functionality.
![International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-3, Issue-3, Mar- 2017]
https://dx.doi.org/10.24001/ijaems.3.3.15 ISSN: 2454-1311
www.ijaems.com Page | 238
Analysis and Survey of FPGA Based PROFIBUS
Board
Nishat Anjum1
, Sunil Shah2
1
M.Tech Research Scholar [Embedded System & VLSI Design], Dept. of ECE, Gyan Ganga Institute of Technology
& Sciences, Jabalpur, Madhya Pradesh, India
2
Asst. Professor, Dept. of ECE, Gyan Ganga Institute of Technology & Sciences , Jabalpur, Madhya Pradesh, India
Abstract—Fieldbus system has been established as a
communication network, used to connect field devices
such as sensors, transduser,controller,man machine
interface.Currently a large number of global fieldbus
standards are available for consumers.Citation of
different types of field bus present an analytical review of
various fieldbus systemthat how to gather the data from
various equipment distributed far away from each other
in the field with reduced wiring and cabling requirement,
those are the basic components of communication system.
This work also discuss about FPGA based PROFIBUS
communication board. It proposes the alternative solution
to complexity of communication system and devise it more
reliable, high integral and transmission efficient.
Keywords—Fieldbus, FPGA, OSI, PROFIBUS, Xilinx.
I. INTRODUCTION
Fieldbus is termed to set of network protocol of industrial
computer that is applied for real time control. In order to
compare different fieldbus system, it is necessary to
understand the operation of their predecessor and
different communication aspects. This can be evaluated
with the OSI reference model that was published in 1984
as the international standard reference model of open
systems interconnection (OSI).It is commonly said that
fieldbus utilizes only three layers of the OSI model viz.
physical layer, data link layer and application layer.
The benefits of the fieldbus approach to inter-device
communication in an industrial environment include
lower costs, as a result of multiple point to point links that
are replaced by a shared bus and the enhancement of the
performance of the field device by removing the demand
for central computing. The lower cost of fieldbus and the
evolution of this technology have led to fieldbus gaining
more popularity in communication between any type of
controller and controlled devices where point to point
links and analogue signals were traditionally used. Table
draws a comparison between Fieldbus systems and other
networks.
II. PROFIBUS
PROFIBUS is a standard for automation technology. It
was first developed in 1989 in Germany. The PROFIBUS
Industrial field bus is used to connect controller to remote
input and output units, sensors, actuator and inter
networking component.PROFIBUS or field bus is an
open digital communication system with a wide range of
application particularly in the field of factory and process
automation. PROFIBUS is suitable for both complex
communication taskand time-critical applications.
The application of PROFIBUS include factory
automation, drives and motion control, process
automation and safety critical application. There are three
types of variations used in PROFIBUS. First PROFIBUS
DP is used for high speed data communication requiredin
factory automation and building automation. Second,
PROFIBUS FMS is used for object oriented and general
purpose data communication in the cell and field
level.Third, PROFIBUS-PAmeets the requirements of the
process industry and offers applications for intrinsic
safety and non intrinsic safety area and powering the field
devices over the bus.
PROFIBUS enhances efficiency of communication
system by connecting a number of nodes over a single
connection. This single connection not only eliminates the
need for dedicated wiring for each node. It also allows
reduced complexity, reduced investment and easier](https://image.slidesharecdn.com/15analysisandsurveyoffpgabasedprofibusboard-170328121405/85/Analysis-and-Survey-of-FPGA-Based-PROFIBUS-Board-1-320.jpg)
![International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-3, Issue-3, Mar- 2017]
https://dx.doi.org/10.24001/ijaems.3.3.15 ISSN: 2454-1311
www.ijaems.com Page | 239
deployment.PROFIBUS communication technology has
multiple protocols such as PROFIBUS DP and
PROFIBUS PA that are used depending upon the
application requirement. The following features are the
reason for choosing PROFIBUS:
Low comparative cost
Open standard
Up to 12 Mbps data transfer rate
Up to 126 devices per segment
RS485 physical layer
Up to 244 bytes of data per transmission
Hamming distance 4
III. PROPOSED APPROACH FOR THE PROFIBUS
CONTROLLER BOARD
According to proposed approach PROFIBUS
communication controller board will be implemented on
Xilinx FPGA. An FPGA is an array of bit processing
units whose function and interconnection can be
programmed after manufacturing .With the aim of high
flexibility, FPGA is chosen to implement the PROFIBUS
protocol. The development of a Profibus protocol for
FPGA will empower PROFIBUS users and developers to
manufacture user specific and cost effective PROFIBUS
design. The PROFIBUS design can easily be
reprogrammed in order to meet the requirement of a new
user or to update the PROFIBUS standard.
Fig.1: Block diagram of Profibus controller board
The PROFIBUS controller board can be designed in
VHDL and implemented on the Xilinx FPGA. The
VHDL based programming skills will be established by
an introductory course and VHDL literature. The
implementation of VHDL based profibus controller board
is made by design-entry, synthesis, simulation and
programming of FPGA with the Xilinx ISE 12.4 design
suit. Impact for loading programming FPGA through
JTAG. Once the design meets the PROFIBUS
requirement and specification, the design will be extended
to meet the requirement of the VME BUS.
The VME BUS specification defines an interfacing
system that is used to interconnect the data processing,
data storage and peripheral control devices in a closely
coupled hardware configuration. The board has been
designed with the following objectives
To allow the communication between VME
interfaced devices independent of each other.
To specify protocol that precisely defines the
interaction between the VME bus and devices.
To provide a system where performance is
primarily device limited, rather than system
interface limited.
In this paper, it is suggested to implement a PROFIBUS
controller board with Master –Slave. It is a bidirectional
network meaning that one device, i.e. a master, sends a
request to a slave and the slave respond to that request. It
supports three layer of ISO/OSI model namely physical
layer, data link layer and application layer. In a
PROFIBUS communication controller board, physical
layerrequired for data transmission andimplemented using
FPGA and associated circuitry. Data link layer will
beimplemented using FPGA and associated circuitry .It
can be configured to be used as a master or a slave.
It provides two types of Services FDL (Field Data Link
Layer) andFMA1/2 (Field bus Management layer 1
&2).Application layer will be implemented on VME Bus
compatible 68000/68040 based board running on RTOS
OS-9,Which act as FDL and FMA1/2 user.
IV. EXPECTED OUTCOMES FROM THE
PROPOSED BOARD
Through studies and analysis, the hardware and the
system proposed, seeking to follow and achieve the aim
andis expected to successfully follow and complete the
following steps for getting an end module to serve as
PROFIBUS communication controller board. These steps
areto be generated various modules using VHDL coding
then simulation of coding by generating test benches to
test.
Integration of all VHDL programs in a single unit
and check the functionality of profibus protocol.
Hardware development of PROFIBUS Controller
Board using FPGA by programming it.
To implement FDL services tested with 68040 and
68000 based CPU boards as FDL user.
Porting of the developed PROFIBUS protocol on
the board and testing of the hardware circuitry for
its full functionalities.](https://image.slidesharecdn.com/15analysisandsurveyoffpgabasedprofibusboard-170328121405/85/Analysis-and-Survey-of-FPGA-Based-PROFIBUS-Board-2-320.jpg)
![International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-3, Issue-3, Mar- 2017]
https://dx.doi.org/10.24001/ijaems.3.3.15 ISSN: 2454-1311
www.ijaems.com Page | 240
Required features of proposed board:-
VME A24 slave should interface with interrupt
generation.
16Kb SRAM used for data storage.
16Kb shared RAM, shared by PROFI BUS
controller board and VME BUS.
Possible two UART port:
One RS232 port with baud rate 9.6k to
19.2K
One RS485 port with baud rate 9.6k to
10Mbps.
On board FPGA and associated circuitry to
implement PROFIBUS PROTOCOL for
Master as well as for Slave mode of operation.
On board diagnostic and power on self-test
facilities.
Buffering of last few telegrams send and receive.
V. CONCLUSION AND FUTURE SCOPE
PROFIBUS Controller board can be used in wide range
of applications because of its general properties and it
ensures secured data communication as its frame format
maintains data integrity.Thedesign of a board will be with
flexible, high data integrity, transmission efficiency with
simple error detection and provides high data transfer
rates. Profibus controller board can serve multiple
functions like survey and analysis of several work and
respective literature have been done. This survey results
in selecting and capturing the approach which serve the
desired proposed system.
REFERENCES
[1] Sheng Liu, Hu Lin,Zhenyu Yinand Meiling Hans,
“An Optical Fiber Communication System
SupportingMulti-topology for Profibus” Annual
IEEE International Conference on Cyber
Technology in Automation, Control and Intelligent
Systems, 2015.
[2] Xia Lin-lin, Qiu Chao, Fu Zhao-long, Pan Xu-ying“
A Novel Design of Profibus-DP Communication
Interface Card for the Intelligent Instruments of
Field Network” Proceeding of the IEEE
International Conference on Automation and
Logistic, 2012.
[3] Panfeng Zhang,Yongzhe Shi,2011 “A Design of
Slave Station Interface Circuit of Profibus-DP”978-
1-4244-9763-8/11/S26.00 ©2011 IEEE.
[4] “Developing a decentralized peripheral PROFIBUS
corefor a Xilinx FPGA”, The School of Electrical,
Electronic and Computer Engineering North-West
University November 2010.
[5] PROFIBUS Specification Ed – 1.0, March 1998.
[6] F. Xie,H.X. Zhang and J.C. Li, “The Design of
PROFIBUS Detecting System Based On MSP430
Microcontroller Slave Station,” Control &
Automation,vol. 24, no. 1-2, pp. 105-106, 2008.(in
Chinese).
[7] X.H. Li,H.H. Zhang and S.W. Sun, “An intelligent
PROFIBUS slave design based on C8051F020 and
SPC3,” Control & Automation, vol. 23, no. 9-2, pp.
41-42,59, 2007. (in Chinese)
[8] H.X Sun,T. Liang and L.J. Yun,“Design and
Development of Fieldbus Control System Based on
PROFIBUS,” vol.I, Beijing: National Defense
Industry Press,pp.17-50,2007. (in Chinese)
[9] B. Zhu,J.Q. Xia and L.P. Zhou et al,“The Design of
PROFIBUS-DP Slave Station Link Layer Controller
based on FPGA,” Microelectronics & Computer,
vol. 24, no.1, pp. 102-105, 2007. (in Chinese).
[10]L.J.Duan. Fault tree analysis of PROFIBUS-DP Bus
Communication in Electric Control System of Oil
Drilling Rig[J]. Electric Drive Automation.2010(5):
160-162.
[11]S.Feng. Design and Test of Embedded PROFIBUS-
DP Slave Station Interface Based on
SPC3[J].Computer Technology.2010(10):2518-
2519.](https://image.slidesharecdn.com/15analysisandsurveyoffpgabasedprofibusboard-170328121405/85/Analysis-and-Survey-of-FPGA-Based-PROFIBUS-Board-3-320.jpg)
Analysis and Survey of FPGA Based PROFIBUS Board
- 1. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-3, Issue-3, Mar- 2017] https://dx.doi.org/10.24001/ijaems.3.3.15 ISSN: 2454-1311 www.ijaems.com Page | 238 Analysis and Survey of FPGA Based PROFIBUS Board Nishat Anjum1 , Sunil Shah2 1 M.Tech Research Scholar [Embedded System & VLSI Design], Dept. of ECE, Gyan Ganga Institute of Technology & Sciences, Jabalpur, Madhya Pradesh, India 2 Asst. Professor, Dept. of ECE, Gyan Ganga Institute of Technology & Sciences , Jabalpur, Madhya Pradesh, India Abstract—Fieldbus system has been established as a communication network, used to connect field devices such as sensors, transduser,controller,man machine interface.Currently a large number of global fieldbus standards are available for consumers.Citation of different types of field bus present an analytical review of various fieldbus systemthat how to gather the data from various equipment distributed far away from each other in the field with reduced wiring and cabling requirement, those are the basic components of communication system. This work also discuss about FPGA based PROFIBUS communication board. It proposes the alternative solution to complexity of communication system and devise it more reliable, high integral and transmission efficient. Keywords—Fieldbus, FPGA, OSI, PROFIBUS, Xilinx. I. INTRODUCTION Fieldbus is termed to set of network protocol of industrial computer that is applied for real time control. In order to compare different fieldbus system, it is necessary to understand the operation of their predecessor and different communication aspects. This can be evaluated with the OSI reference model that was published in 1984 as the international standard reference model of open systems interconnection (OSI).It is commonly said that fieldbus utilizes only three layers of the OSI model viz. physical layer, data link layer and application layer. The benefits of the fieldbus approach to inter-device communication in an industrial environment include lower costs, as a result of multiple point to point links that are replaced by a shared bus and the enhancement of the performance of the field device by removing the demand for central computing. The lower cost of fieldbus and the evolution of this technology have led to fieldbus gaining more popularity in communication between any type of controller and controlled devices where point to point links and analogue signals were traditionally used. Table draws a comparison between Fieldbus systems and other networks. II. PROFIBUS PROFIBUS is a standard for automation technology. It was first developed in 1989 in Germany. The PROFIBUS Industrial field bus is used to connect controller to remote input and output units, sensors, actuator and inter networking component.PROFIBUS or field bus is an open digital communication system with a wide range of application particularly in the field of factory and process automation. PROFIBUS is suitable for both complex communication taskand time-critical applications. The application of PROFIBUS include factory automation, drives and motion control, process automation and safety critical application. There are three types of variations used in PROFIBUS. First PROFIBUS DP is used for high speed data communication requiredin factory automation and building automation. Second, PROFIBUS FMS is used for object oriented and general purpose data communication in the cell and field level.Third, PROFIBUS-PAmeets the requirements of the process industry and offers applications for intrinsic safety and non intrinsic safety area and powering the field devices over the bus. PROFIBUS enhances efficiency of communication system by connecting a number of nodes over a single connection. This single connection not only eliminates the need for dedicated wiring for each node. It also allows reduced complexity, reduced investment and easier
- 2. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-3, Issue-3, Mar- 2017] https://dx.doi.org/10.24001/ijaems.3.3.15 ISSN: 2454-1311 www.ijaems.com Page | 239 deployment.PROFIBUS communication technology has multiple protocols such as PROFIBUS DP and PROFIBUS PA that are used depending upon the application requirement. The following features are the reason for choosing PROFIBUS: Low comparative cost Open standard Up to 12 Mbps data transfer rate Up to 126 devices per segment RS485 physical layer Up to 244 bytes of data per transmission Hamming distance 4 III. PROPOSED APPROACH FOR THE PROFIBUS CONTROLLER BOARD According to proposed approach PROFIBUS communication controller board will be implemented on Xilinx FPGA. An FPGA is an array of bit processing units whose function and interconnection can be programmed after manufacturing .With the aim of high flexibility, FPGA is chosen to implement the PROFIBUS protocol. The development of a Profibus protocol for FPGA will empower PROFIBUS users and developers to manufacture user specific and cost effective PROFIBUS design. The PROFIBUS design can easily be reprogrammed in order to meet the requirement of a new user or to update the PROFIBUS standard. Fig.1: Block diagram of Profibus controller board The PROFIBUS controller board can be designed in VHDL and implemented on the Xilinx FPGA. The VHDL based programming skills will be established by an introductory course and VHDL literature. The implementation of VHDL based profibus controller board is made by design-entry, synthesis, simulation and programming of FPGA with the Xilinx ISE 12.4 design suit. Impact for loading programming FPGA through JTAG. Once the design meets the PROFIBUS requirement and specification, the design will be extended to meet the requirement of the VME BUS. The VME BUS specification defines an interfacing system that is used to interconnect the data processing, data storage and peripheral control devices in a closely coupled hardware configuration. The board has been designed with the following objectives To allow the communication between VME interfaced devices independent of each other. To specify protocol that precisely defines the interaction between the VME bus and devices. To provide a system where performance is primarily device limited, rather than system interface limited. In this paper, it is suggested to implement a PROFIBUS controller board with Master –Slave. It is a bidirectional network meaning that one device, i.e. a master, sends a request to a slave and the slave respond to that request. It supports three layer of ISO/OSI model namely physical layer, data link layer and application layer. In a PROFIBUS communication controller board, physical layerrequired for data transmission andimplemented using FPGA and associated circuitry. Data link layer will beimplemented using FPGA and associated circuitry .It can be configured to be used as a master or a slave. It provides two types of Services FDL (Field Data Link Layer) andFMA1/2 (Field bus Management layer 1 &2).Application layer will be implemented on VME Bus compatible 68000/68040 based board running on RTOS OS-9,Which act as FDL and FMA1/2 user. IV. EXPECTED OUTCOMES FROM THE PROPOSED BOARD Through studies and analysis, the hardware and the system proposed, seeking to follow and achieve the aim andis expected to successfully follow and complete the following steps for getting an end module to serve as PROFIBUS communication controller board. These steps areto be generated various modules using VHDL coding then simulation of coding by generating test benches to test. Integration of all VHDL programs in a single unit and check the functionality of profibus protocol. Hardware development of PROFIBUS Controller Board using FPGA by programming it. To implement FDL services tested with 68040 and 68000 based CPU boards as FDL user. Porting of the developed PROFIBUS protocol on the board and testing of the hardware circuitry for its full functionalities.
- 3. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-3, Issue-3, Mar- 2017] https://dx.doi.org/10.24001/ijaems.3.3.15 ISSN: 2454-1311 www.ijaems.com Page | 240 Required features of proposed board:- VME A24 slave should interface with interrupt generation. 16Kb SRAM used for data storage. 16Kb shared RAM, shared by PROFI BUS controller board and VME BUS. Possible two UART port: One RS232 port with baud rate 9.6k to 19.2K One RS485 port with baud rate 9.6k to 10Mbps. On board FPGA and associated circuitry to implement PROFIBUS PROTOCOL for Master as well as for Slave mode of operation. On board diagnostic and power on self-test facilities. Buffering of last few telegrams send and receive. V. CONCLUSION AND FUTURE SCOPE PROFIBUS Controller board can be used in wide range of applications because of its general properties and it ensures secured data communication as its frame format maintains data integrity.Thedesign of a board will be with flexible, high data integrity, transmission efficiency with simple error detection and provides high data transfer rates. Profibus controller board can serve multiple functions like survey and analysis of several work and respective literature have been done. This survey results in selecting and capturing the approach which serve the desired proposed system. REFERENCES [1] Sheng Liu, Hu Lin,Zhenyu Yinand Meiling Hans, “An Optical Fiber Communication System SupportingMulti-topology for Profibus” Annual IEEE International Conference on Cyber Technology in Automation, Control and Intelligent Systems, 2015. [2] Xia Lin-lin, Qiu Chao, Fu Zhao-long, Pan Xu-ying“ A Novel Design of Profibus-DP Communication Interface Card for the Intelligent Instruments of Field Network” Proceeding of the IEEE International Conference on Automation and Logistic, 2012. [3] Panfeng Zhang,Yongzhe Shi,2011 “A Design of Slave Station Interface Circuit of Profibus-DP”978- 1-4244-9763-8/11/S26.00 ©2011 IEEE. [4] “Developing a decentralized peripheral PROFIBUS corefor a Xilinx FPGA”, The School of Electrical, Electronic and Computer Engineering North-West University November 2010. [5] PROFIBUS Specification Ed – 1.0, March 1998. [6] F. Xie,H.X. Zhang and J.C. Li, “The Design of PROFIBUS Detecting System Based On MSP430 Microcontroller Slave Station,” Control & Automation,vol. 24, no. 1-2, pp. 105-106, 2008.(in Chinese). [7] X.H. Li,H.H. Zhang and S.W. Sun, “An intelligent PROFIBUS slave design based on C8051F020 and SPC3,” Control & Automation, vol. 23, no. 9-2, pp. 41-42,59, 2007. (in Chinese) [8] H.X Sun,T. Liang and L.J. Yun,“Design and Development of Fieldbus Control System Based on PROFIBUS,” vol.I, Beijing: National Defense Industry Press,pp.17-50,2007. (in Chinese) [9] B. Zhu,J.Q. Xia and L.P. Zhou et al,“The Design of PROFIBUS-DP Slave Station Link Layer Controller based on FPGA,” Microelectronics & Computer, vol. 24, no.1, pp. 102-105, 2007. (in Chinese). [10]L.J.Duan. Fault tree analysis of PROFIBUS-DP Bus Communication in Electric Control System of Oil Drilling Rig[J]. Electric Drive Automation.2010(5): 160-162. [11]S.Feng. Design and Test of Embedded PROFIBUS- DP Slave Station Interface Based on SPC3[J].Computer Technology.2010(10):2518- 2519.