AVEVA Integrated Shipbuilding Solution by Robert Pesut, Brodosplit
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Robert Pesut presented the 'integrated shipbuilding solution' at the Aveva World Summit 2016, detailing its implementation in a restructured shipyard to enhance design speed and production planning. The project aims to reduce errors and improve communication across departments within a nine-month timeline. Post-implementation, significant improvements are expected in design efficiency and material flow.
AVEVA Integrated Shipbuilding Solution by Robert Pesut, Brodosplit
- 1. Integrated Shipbuilding Solution Robert Pesut – R&D Manager #AVEVAWORLD
- 2. Copyright © 2016 AVEVA Solutions Limited and its subsidiaries. All rights reserved. > Robert Pesut, Brodosplit, presents the ‘Integrated Shipbuilding Solution’ at the AVEVA World Summit 2016, New Orleans. Robert discusses the implementation process of the integrated shipbuilding solution into the shipyard that is under restructuring process. As a result of using AVEVA Marine and ERM solutions the project will see improved design speed, reduced design time and improved production planning. Find out more how AVEVA can transform your business www.aveva.com
- 3. About us Shipbuilding Offshore / Onshore Renewable Energy Plant industry > Semi-submersible platforms of catamaran type > Jack-up platforms and their vital parts (legs, pontoons > Production platforms (jack- up type) for sea water depth up to 100 m > Suction hopper dredgers for sea water depth 20- 50m > Floating industrial plants for all purposes > Steel wind-towers > Height: 77m > Dia:4300/2350mm > Weight: 128 t > Each tower of 3 section > Wind power plants 1,5MW > Oil Product Tankers (range 45000 – 166000 DWT) > Oil Product / Chemical tankers > Oil Product tanker & Ro-Ro > Handy Orange Juice carrier > Containers & Reefers Machinery #AVEVAWORLD
- 4. About us Warehouse area Main Building IT Steel processing and semi-section assembly Pre- assembly Naval and special vessels shipyard Sandblasting, painting & IHOP Horizontal slipway Slipway I, II, III Diesel Engine Factory Outfitting quay with workshops Employees: - 150 permanent employees in Design Department: + 20 senior designers located in Zagreb - 150 Administration (planning, purchase, IT etc.) - 2100 production employees... Design Department Software : - CADDS5i – General and Piping - TRIDENT – Structural design - AUTOCAD (Autodesk) -General Cad - CATIA v5 - SEAKING - Program package Administration Software: - IT Solutions - WAS – Web-Based IT System - Microsoft Office Tools #AVEVAWORLD
- 5. > Solution Presentations (4 months) > Introduction and presentation > Process evaluation and solution analysis > Solution selection > Resource selection and preparation (3 months) > Acquiring consultants > Training room and hardware preparation > Procedures and flow charts preparation > Resource selection and preparation (3 months) > Acquiring consultants > Training room and hardware preparation > Procedures and flow charts preparation Phases – 9 Months Period #AVEVAWORLD
- 6. Marine Training ERM Training Marine Pilot ERM Pilot October 2015 October 2016 Integrated Solution Implementation > Implement overall solution in the Shipyard covering Design, Administration and Production > Reduce the number of drawings > Reduce the number of errors and building time both in Design Dept. and in Production > Improve the communication within and between the Departments > Improve the controll over the manhours and the material input/output August 2017 GO LIVE #AVEVAWORLD
- 7. First Steps AVEVA Marine Integrated Solution Implementation Change /tʃeɪndʒ/- verb „To start to live or behave in a different way from before” #AVEVAWORLD
- 8. THE TEAM > Concept – 2 Designers > Hull – 3 Designers > Machinery – 3 Designers > Outfitting – 2 Designers > Electrical – 2 Designers > Technology – 1 Designer > Standards – 1 Designer OBJECTIVES > Start with the education for the Key-Users > Prepare for the Pilot Project implementation > Prepare the existing procedures and flow-charts > Start the Change: AVEVA Marine Organization Chart #AVEVAWORLD
- 9. AVEVA Marine Phase (Brodosplit) > Pilot project decision has been made > Writing new procedures and plans for Pilot project > Production started to get familliar with the Solution > New procedures and flow charts getting prepared > Production standards and technology revised > Catalogue administration set-up with Purchase Dept. AVEVA Marine Phase (AVEVA) > Project Initiation > Basic Installation > User and Admin Training > Workflow analysis and Implementation Planning > Configuration and Customization > GO-LIVE Support During The Implementation Phase #AVEVAWORLD
- 10. Pilot project AVEVA Marine Challenge /ˈtʃælɪndʒ/- noun „A new or difficult task that tests somebody’s ability and skill” Pilot Project Implementation Roll-Out #AVEVAWORLD
- 11. > Container-ship (Brodosplit’s fleet) > 2000 TEU, 24.000 DWT > 184 m in length, 27,5 m wide > LNG powered, 18kt speed > Green Ship, MAN Dual Fuel engine (LNG/HFO) Pilot Project #AVEVAWORLD
- 12. ... within 9 months... > Expand the AVEVA Marine education > Implement new procedures and standards > Establish standard material/equipment database > Educate Production Managers > Test deliverables with Production ... after roll-out... > Improve the design speed: 30% (hull), 40% (outfitting) > Reduce the design time: 30% (hull), 30% (outfitting) > Reduce the re-work as-built feedback from the Production: 70% > Improve norming system for design > Improve Production planning and optimize material flow Pilot Project Schedule and Expectations #AVEVAWORLD
- 13. ...AVEVA... > Start date: 15th February > End date: 12th September > Support during Project Setup > Support during Project Design > Additional Education for specific purposes ...Brodosplit... > Start date: 15th February > End date: 12th September > Rotate up to 90% of staff > No getting back to the old software > Implement new procedures and work ethics > Discipline... Pilot Project Schedule and Expectations #AVEVAWORLD
- 14. First steps AVEVA ERM Communication /kəˌmjuː.nɪˈkeɪ.ʃən/- noun „The various methods of sending information between people and places” ERM Implementation #AVEVAWORLD
- 15. ERM – Enterprise Resource Management > Budget/cost management > Material management > Warehose management and site control > Project planning and control > Detailed planning and control > Design planing and control > Production management DesignPurchase PROJECT IT Warehouse Planning Production ERM First Steps #AVEVAWORLD
- 16. Challenges and Opportunities > Revise existing processes and communication paths > Reduce the re-work and usless reports > Increase the speed of the relevant information > Build-up Supplier database – based on trusted relations > Set-up vertical planning > Agree the information with Design Dept. > Never stop asking questions... ERM Key-Users Tasks #AVEVAWORLD
- 17. Release Execution Feedback ERM Key-Users Workflow #AVEVAWORLD
- 18. Reduce... > Users in charge for data/drawing administration > Number of reports sent to the Production > Customized Shipyard Standards (Old Database) – 80% Increase... > Information control > Number of the project Planners (production) > Accuracy of the Global Model > Material/Equipment Data Control > Productivity, Project Tracking, Data Quality ERM Key-Users – Tips and Tricks #AVEVAWORLD
- 19. Pilot Project AVEVA ERM Focus /ˈfəʊkəs/ - noun „The main or central point of something, especially of attention or interest.” ERM Implementation #AVEVAWORLD
- 20. > Set-up early purchasing phases > Warehouse inventory set-up > Early production planning based on the available resources > Early production involvement in the Design phase (model sharing) > Minimize planning revisions > Outsource job to Suppliers Production Purchase Basic DesignPlan Detail Design Request for Change No Stock Rebuild phase Overlapping Warehouse „Success depends upon previous preparation, and without such preparation there is sure to be failure.” - Confucius ERM Focus on the Objective #AVEVAWORLD
- 21. One step at a time... > Delegate the tasks – take over the responsibility > Re-do the paperwork (but in digital) > Compare the Processes > Compare the Information > Re-build evaluation system > Set-up new communication channels > Share the information ERM Reach the Objective #AVEVAWORLD
- 23. Dennis G. Andersen AVEVA Head of Service Delivery, Europe Integrated Shipbuilding #AVEVAWORLD
- 24. Robert Pesut | E: Robert.Pesut@brodosplit.hr
- 25. Find out how AVEVA Marine and ERM solution can help your business to achieve the same success as BrodoSplit here >> www.aveva.com or click here to get in touch with our team. avevaworld.com @aveva /aveva